Trane MCD 512, MCD 518, MCD 524, MCD 530, MCD 536 Installation & Operation Manual

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Page 1
Installation Operation Maintenance
MCD/MWD 512-518-524-530-536-048-060 Ductable ceiling-suspended unit
SS-SVX07B-E4
Page 2
About the unit
MCD/MWD units are assembled, pressure tested, dehydrated, charged and run tested before shipment. MCD units are designed to operate in cooling mode only, whereas MWD can operate in cooling or heating modes. This unit with its mounted accessories is in conformity with the provisions of the low voltage directive 73/23/EEC and electromagnetic compatibility directive 89/336/EEC as amended, and in conformity with nation implementing legislation.
Reception
On arrival, inspect the unit before signing the delivery note. Specify any damage on the delivery note, and send a registered letter of protest to the last carrier of the goods within 72 hours of delivery. Notify the local sales office at the same time. The unit should be totally inspected within 7 days of delivery. If any concealed damage is discovered, send a registered letter of protest to the carrier within 7 days of delivery and notify the local sales office. Units are shipped with the refrigerant operating or holding charge and should be examined with an electronic leak detector to determine the hermetic integrity of the unit. The refrigerant charge is not included in the standard Warranty Cover.
Refrigerant
The refrigerant provided by the constructor meets all the requirements of our units. When using recycled or reprocessed refrigerant, it is advisable to ensure its quality is equivalent to that of a new refrigerant. For this, it is necessary to have a precise analysis made by a specialized laboratory. If this condition is not respected, the constructor warranty could be cancelled. Do not release refrigerant into the atmosphere.
Foreword
These Installation Operation and Maintenance instructions are given as a guide to good practice in the installation, start-up, operation and periodic maintenance by the user of MCD/MWD. They do not contain the full service procedures necessary for the continued successful operation of this equipment. The services of a qualified service technician should be employed, through the medium of a maintenance contract with a reputable service company.
Warranty
Warranty is based on the general terms and conditions of the constructor. The warranty is void if the equipment is modified or repaired without the written approval of the constructor, if the operating limits are exceeded, or if the control system or the electrical wiring is modified. Damage due to misuse, lack of maintenance, or failure to comply with the manufacturer's instructions, is not covered by the warranty obligation. If the user does not conform to the rules of chapter "Maintenance", it may entail cancellation of warranty and liabilities by the constructor.
About this manual
The information contained in this manual applies to units designated MCD/MWD. Cautions appear at appropriate places in this instruction manual. Your personal safety and the proper operation of this machine require that you follow them carefully. The constructor assumes no liability for installations or servicing performed by unqualified personnel. Read this manual carefully and the manual on the installation of the outdoor unit before starting to install the system.
© 2008 Trane
SS-SVX07B-E4
General information
Page 3
SS-SVX07B-E4 3
Contents
General information
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Installation
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Operation
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Maintenance
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4 SS-SVX07B-E4
Before starting
Creation of refrigerant lines
To create the refrigerant lines you will need refrigeration quality annealed copper tubing. These tubes are available on the local market together with the insulation and mounting equipment. These units must be connected using screw connections/flare type for unit sizes 512 to 536 and brazed connections for unit sizes 048-060.
Electrical connections
Use insulated copper wire. The section of the core varies depending on the length required. Refer to table 1 for the recommended sections. The wiring and electrical connections must comply with national electricity regulations. Check that the electrical characteristics on the nameplate correspond to those of the national grid. The electrical installation shall include a disconnect switch in compliance with local electrical regulations.
WARNING!
Never open the indoor or outdoor unit without first disconnecting the power supply. There is a risk of electrocution.
Table 1 - Recommended sections of electric wires (power link)
Unit size Section Maximum fuse size 512 2.5 mm² 16 aM 518 - 524 2.5 mm² 32 aM 530 - 536 RB/SB 4.0 mm² 40 aM 530 - 536 RB/SB 2.5 mm² 32 aM 048 - 060 2.5 mm² 32 aM
Figure 1 - Unit description
1 = Direct expansion coil 2 = Fan assembly 3 = Control panel 4 = Cooling mode expansion device
(sizes 530-060)
5 = Refrigerant connections
(screw connections/flare type for unit sizes 512 to 536 and brazed connections for unit sizes 048-060)
1
2
3
5
4
Installation
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SS-SVX07B-E4 5
Installation
General data
Table 2 - Cooling only R407C (1/2)
Performances TTK 512 RB TTK 518 RB TTK 524 RB TTK 530 SB TTK 530 SC
Indoor unit
MCD 512 CB MCD 518 CB MCD 524 CB MCD 530 CB MCD 530 CB
Cooling Capacity (1) (kW) 3.16 4.56 6.76 8.60 8.60 Power Input (kW) 1.27 1.88 2.87 3.41 3.41 Main Power supply (V/Ph/Hz) 230/1/50 230/1/50 230/1/50 230/1/50 400/3/50 Sound Power Level in high speed (dB(A)) 36 43 40 44 44
Units Amps
Current (A) 6.4 9.6 12.8 19.8 7.7 Starting Amps (A) 28.7 44.0 72.0 97.0 45.5 Recommended Fuse size (AM) type gG 16 20 20 25 20 Recommended Power Wire nb wires x mm23 x 1.5 3 x 2.5 3 x 2.5 3 x 4 4 x 2.5 Recommended Control Interconnection Wire nb wires x mm22 x 1.5 2 x 1.5 2 x 1.5 2 x 1.5 2 x 1.5 Max wire length (2) (m) 50 50 50 50 50
Compressor
Number 11111 Type Rotary Rotary Rotary Scroll Scroll Model RE 207 VHSMT PE 31 VNEMT NE 41 VNHMT ZR 40 K3E PFJ ZR 40 K3E TFD Number of speeds 11111 Number of motors 11111 Maximum Continuous Current (A) 6.0 9.0 12.2 18.7 6.6 Locked Rotor Amps (A) 28 43 71 100 46 Motor RPM (rpm) 2850 2900 2900 2900 2900 Crankcase Heater (W) - - - - -
Outdoor Coil
Fin Type Wavy 3B Wavy 3B Wavy 3 B Wavy 3 B Wav y 3B Tube size (mm) 9.52 9.52 9.52 9.52 9.52 Tube Type Inner Groove Inner Groove Inner Groove Inner Groove Inner Groove Height (mm) 508 559 559 762 762 Length (mm) 420 755 755 855 855 Face Area (m2) 0.213 0.420 0.420 0.650 0.650 Number of rows 22222 Number of circuits 12244 Fins per feet (fpf) 180 180 180 180 180
Outdoor Fan
Type Axial Axial Axial Axial Axial Number 11111 Diameter mm (inches) 406(16) 457(18) 457(18) 508(20) 508(20)) Number of speeds 11111 Airflow (3) (4) (m3/h) 1050 2020 2020 3400 3400 Number of motors 11111 Motor (4) (kW) 0.08 0.14 0.14 0.229 0.229 Rated Amps (4) (A) 0.35 0.60 0.60 1.05 1.05 Locked rotor Amps (4) (A) 0.70 1.00 1.00 2.04 2.04 Motor RPM (rpm) 930 930 930 900 900 Capacitor per fan (µF) 2.5 2 2 5 5 Power supply (V/Ph/Hz) 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50
Indoor Fan
Airflow (3) (4) (m3/h) 550 820 1100 1370 1370
Expansion device
Cooling mode Orifice Orifice Orifice Orifice Orifice
Dimensions crated
Length (mm) 672 860 860 1045 1045 Width (mm) 357 340 340 380 380 Height (mm) 577 580 580 790 790
Dimensions uncrated
Length with feet (mm) 667 821 821 1100 1100 Length without feet (mm) 667 821 821 1003 1003 Width with feet (mm) 332 400 400 365 365 Width without feet (mm) 277 327 327 365 365 Height (mm) 517 567 567 790 790
Weight
Weight uncrated (kg) 36 54 58 87 87 Weight crated (kg) 37 56 60 89 89
Refrigerant Connections
Type Flare Flare Flare Flare Flare Suction line (inches) 1/2 5/8 5/8 3/4 3/4 Liquid line (inches) 1/4 3/8 3/8 3/8 3/8
R407C Refrigerant Charge (kg) 1.1 1.6 2.2 2.5 2.5
Notes: (1) at 27°C db /19°C wb indoor and 35°C outdoor (2) Wire channel @ 35°C ambient max. (3) at nominal airflow with standard drive (4) for fan system
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6 SS-SVX07B-E4
Installation
Table 2 - Cooling only R407C (2/2)
Performances TTK 536 SB TTK 536 SC TTK 048 SC TTK 060 SC
Indoor unit
MCD 536 CB MCD 536 CB MCD 048 CB MCD 060 CB
Cooling Capacity (1) (kW) 9.42 9.42 13.14 14.90 Power Input (kW) 4.35 4.35 5.25 6.37 Main Power supply (V/Ph/Hz) 230/1/50 400/3/50 400/3/50 400/3/50 Sound Power Level in high speed (dB(A)) 44 44 53 63
Units Amps
Current (A) 24.6 11.1 11.3 12.7 Starting Amps (A) 116.0 52.0 64.0 72.5 Recommended Fuse size (AM) type gG 40 20 20 20 Recommended Power Wire nb wires x mm23 x 6 4 x 2.5 4 x 2.5 4 x 2.5 Recommended Control Interconnection Wire nb wires x mm22 x 1.5 2 x 1.5 2 x 1.5 2 x 1.5 Max wire length (2) (m) 50 50 50 50
Compressor
Number 1111 Type Scroll Scroll Scroll Scroll Model ZR 48 K3E PFJ ZR 48 K3E TFD ZR 61 KCE TFD ZR 72 KCE TFD Number of speeds 1 1 1 1 Number of motors 1111 Maximum Continuous Current (A) 23.5 10.0 10.0 11.4 Locked Rotor Amps (A) 114 50 65.5 74 Motor RPM (rpm) 2900 2900 2900 2900 Crankcase Heater (W) - - - -
Outdoor Coil
Fin Type Wavy 3B Wavy 3B Wav y 3B Wavy 3B Tube size (mm) 9.52 9.52 9.52 9.52 Tube Type Inner Groove Inner Groove Inner Groove Inner Groove Height (mm) 762 762 1219 1219 Length (mm) 855 855 855 855 Face Area (m2) 0.650 0.650 1.048 1.048 Number of rows 2222 Number of circuits 4466 Fins per feet (fpf) 180 180 240 240
Outdoor Fan
Type Axial Axial Axial Axial Number 1122 Diameter mm (inches) 508(20) 508(20) 457(18) 457(18) Number of speeds 1111 Airflow (3) (4) (m3/h) 3400 3400 4600 4600 Number of motors 1122 Motor (4) (kW) 0.229 0.229 0.29 0.29 Rated Amps (4) (A) 1.05 1.05 1.20 1.20 Locked rotor Amps (4) (A) 2.04 2.04 2.00 2.00 Motor RPM (rpm) 900 900 930 930 Capacitor per fan (µF) 5 5 4 4 Power supply (V/Ph/Hz) 230/1/50 230/1/50 230/1/50 230/1/50
Indoor Fan
Airflow (3) (4) (m3/h) 1650 1650 2190 2300
Expansion device
Cooling mode Orifice Orifice Orifice Orifice
Dimensions crated
Length (mm) 1045 1045 1045 1045 Width (mm) 380 380 390 390 Height (mm) 790 790 1389 1389
Dimensions uncrated
Length with feet (mm) 1100 1100 1030 1030 Length without feet (mm) 1003 1003 1030 1030 Width with feet (mm) 365 365 420 420 Width without feet (mm) 365 365 366 366 Height (mm) 790 790 1246 1246
Weight
Weight uncrated (kg) 89 89 105 108 Weight crated (kg) 91 91 108 111
Refrigerant Connections
Type Flare Flare Braze Braze Suction line (inches) 3/4 3/4 1 1/8 1 1/8 Liquid line (inches) 3/8 3/8 3/8 3/8
R407C Refrigerant Charge (kg) 2.5 2.5 3.8 4.2
Notes: (1) at 27°C db /19°C wb indoor and 35°C outdoor (2) Wire channel @ 35°C ambient max. (3) at nominal airflow with standard drive (4) for fan system
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Installation
Table 3 - Cooling only R22 (1/2)
Performances TTK 512 RB TTK 518 RB TTK 524 KB TTK 530 KB
Indoor unit
MCD 512 DB MCD 518 DB MCD 524 DB MCD 530 DB
Cooling Capacity (1) (kW) 3.30 5.00 6.40 8.30 Power Input (kW) 1.51 1.62 2.70 3.30 Main Power supply (V/Ph/Hz) 230/1/50 230/1/50 230/1/50 230/1/50 Sound Power Level in high speed (dB(A)) 36 43 40 44
Units Amps
Current (A) 6.0 8.0 11.3 19.1 Starting Amps (A) 28.7 44.0 72.0 97.0 Recommended Fuse size (AM) type gG 16 20 20 25 Recommended Power Wire nb wires x mm
2
3 x 1.5 3 x 2.5 3 x 2.5 3 x 4
Recommended Control Interconnection Wire nb wires x mm
2
2 x 1.5 2 x 1.5 2 x 1.5 2 x 1.5
Max wire length (2) (m) 50 50 50 50
Compressor
Number 11 11 Type Rotary Rotary Rotary Reciprocating Model RH207 VHAT PH31 VNET CK32K3-PFZ CR37KQ-PFT Number of speeds 11 11 Number of motors 11 11 Maximum Continuous Current (A) 5.5 7.0 11.0 18.5 Locked Rotor Amps (A) 31 43 75 85.5 Motor RPM (rpm) 2850 2900 2900 2900 Crankcase Heater (W) - - - -
Outdoor Coil
Fin Type Wavy 3B Wavy 3B Wavy 3B Wavy 3B Tube size (mm) 9.52 10.52 11.52 12.52 Tube Type Inner Groove Inner Groove Inner Groove Inner Groove Height (mm) 508 559 559 762 Length (mm) 420 755 755 855 Face Area (m2) 0.213 0.420 0.420 0.650 Number of rows 22 22 Number of circuits 24 44 Fins per feet (fpf) 180 180 180 180
Outdoor Fan
Type Axial Axial Axial Axial Number 11 11 Diameter mm (inches) 406(16) 457(18) 457(18) 508(20) Number of speeds 11 11 Airflow (3) (4) (m3/h) 1050 2020 2020 3400 Number of motors 11 11 Motor (4) (kW) 0.08 0.14 0.14 0.23 Rated Amps (4) (A) 0.35 0.60 0.60 1.05 Locked rotor Amps (4) (A) 0.70 1.00 1.00 2.04 Motor RPM (rpm) 930 930 930 900 Capacitor per fan (µF) 2.5 2 2 5 Power supply (V/Ph/Hz) 230/1/50 230/1/50 230/1/50 230/1/50
Indoor Fan
Airflow (3) (4) (m3/h) 550 820 1100 1370
Expansion device
Cooling mode Orifice Orifice Orifice Orifice
Dimensions crated
Length (mm) 672 860 860 1045 Width (mm) 357 340 340 380 Height (mm) 577 580 580 790
Dimensions uncrated
Length with feet (mm) 667 821 821 1100 Length without feet (mm) 667 821 821 1003 Width with feet (mm) 332 400 400 365 Width without feet (mm) 277 327 327 365 Height (mm) 517 567 567 790
Weight
Weight uncrated (kg) 36 54 58 87 Weight crated (kg) 37 56 60 89
Refrigerant Connections
Type Flare Flare Flare Flare Suction line (inches) 1/2 5/8 5/8 3/4 Liquid line (inches) 1/4 3/8 3/8 3/8
R22 Refrigerant Charge (kg) 1.2 1.9 2.5 3.6
Notes: (1) at 27°C db /19°C wb indoor and 35°C outdoor (2) Wire channel @ 35°C ambient max. (3) at nominal airflow with standard drive (4) for fan system
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Installation
Table 3 - Cooling only R22 (2/2)
Performances TTK 536 KB TTK 048 KC TTK 060 KC
Indoor unit
MCD 536 DB MCD 048 DB MCD 060 DB
Cooling Capacity (1) (kW) 9.90 13.50 15.80 Power Input (kW) 4.20 5.10 5.90 Main Power supply (V/Ph/Hz) 230/1/50 400/3/50 400/3/50 Sound Power Level in high speed (dB(A)) 44 53 63
Units Amps
Current (A) 21.9 9.0 10.6 Starting Amps (A) 116.0 64.0 72.5 Recommended Fuse size (AM) type gG 40 20 20 Recommended Power Wire nb wires x mm
2
3 x 6 4 x 2.5 4 x 2.5
Recommended Control Interconnection Wire nb wires x mm
2
2 x 1.5 2 x 1.5 2 x 1.5
Max wire length (2) (m) 50 50 50
Compressor
Number 111 Type Reciprocating Reciprocating Reciprocating Model CR47KQ-PFZ CRPQ-0450-TFD CRNQ-0500-TFD Number of speeds 111 Number of motors 111 Maximum Continuous Current (A) 21.0 8.0 10.0 Locked Rotor Amps (A) 105 55 65 Motor RPM (rpm) 2900 2900 2900 Crankcase Heater (W) - 27 27
Outdoor Coil
Fin Type Wavy 3B Wavy 3B Wavy 3B Tube size (mm) 13.52 14.52 15.52 Tube Type Inner Groove Inner Groove Inner Groove Height (mm) 762 1219 1219 Length (mm) 855 855 855 Face Area (m2) 0.650 1.048 1.048 Number of rows 222 Number of circuits 466 Fins per feet (fpf) 180 240 240
Outdoor Fan
Type Axial Axial Axial Number 122 Diameter mm (inches) 508(20) 457(18) 457(18) Number of speeds 111 Airflow (3) (4) (m3/h) 3400 4600 4600 Number of motors 122 Motor (4) (kW) 0.23 0.29 0.29 Rated Amps (4) (A) 1.05 1.20 1.20 Locked rotor Amps (4) (A) 2.04 2.00 2.00 Motor RPM (rpm) 900 930 930 Capacitor per fan (µF) 5 4 4 Power supply (V/Ph/Hz) 230/1/50 230/1/50 230/1/50
Indoor Fan
Airflow (3) (4) (m3/h) 1650 2190 2300
Expansion device
Cooling mode Orifice TXV TXV
Dimensions crated
Length (mm) 1045 1045 1045 Width (mm) 380 390 390 Height (mm) 790 1389 1389
Dimensions uncrated
Length with feet (mm) 1100 1030 1030 Length without feet (mm) 1003 1030 1030 Width with feet (mm) 365 420 420 Width without feet (mm) 365 366 366 Height (mm) 790 1246 1246
Weight
Weight uncrated (kg) 89 105 108 Weight crated (kg) 91 108 111
Refrigerant Connections
Type Flare Flare Flare Suction line (inches) 3/4 1 1/8 1 1/8 Liquid line (inches) 3/8 3/8 3/8
R22 Refrigerant Charge (kg) 3.8 3.5 4.5
Notes: (1) at 27°C db /19°C wb indoor and 35°C outdoor (2) Wire channel @ 35°C ambient max. (3) at nominal airflow with standard drive (4) for fan system
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Installation
Table 4 - Heat pump R407C (1/2)
Performances TWK 512 RB TWK 518 RB TWK 524 RB TWK 530 SB TWK 530 SC
Indoor unit
MWD 512 CB MWD 518 CB MWD 524 CB MWD 530 CB MWD 530 CB
Cooling Capacity (1) (kW) 2.97 4.28 6.08 7.95 7.95 Cooling mode power input (kW) 1.46 1.54 2.60 3.26 3.26 Heating Capacity (2) (kW) 3.40 4.61 6.78 8.82 8.82 Heating mode power input (kW) 1.16 1.30 2.13 2.83 2.83 Main Power supply (V/Ph/Hz) 230/1/50 230/1/50 230/1/50 230/1/50 400/3/50 Sound Power Level in high speed (dB(A)) 36 43 40 44 44
Units Amps
Current (A) 6.4 9.6 12.8 19.8 7.7 Starting Amps (A) 28.7 44.0 72.0 97.0 45.5 Recommended Fuse size(AM) type gG 16 20 20 25 20 Recommended Power Wire nb wires x mm23 x 1.5 3 x 2.5 3 x 2.5 3 x 4 4 x 2.5 Recommended Control Interconnection Wire nb wires x mm22 x 1.5 2 x 1.5 2 x 1.5 2 x 1.5 2 x 1.5 Max wire length (3) (m) 50 50 50 50 50
Compressor
Number 11 111 Type Rotary Rotary Rotary Scroll Scroll Model RE 207 VHSMT PE 31 VNEMT NE 41 VNHMT ZR 40 K3E PFJ ZR 40 K3E TFD Number of speeds 11 111 Number of motors 11 111 Maximum Continuous Current (A) 6.0 9.0 12.2 18.7 6.6 Locked Rotor Amps (A) 28.0 43.0 71.0 100.0 46.0 Motor RPM (rpm) 2850 2900 2900 2900 2900 Crankcase Heater (W) - - - - -
Outdoor Coil
Fin Type Wavy 3B Wavy 3B Wavy 3B Wavy 3B Wav y 3B Tube size (mm) 9.52 9.52 9.52 9.52 9.52 Tube Type Inner Groove Inner Groove Inner Groove Inner Groove Inner Groove Height (mm) 508 559 610 762 762 Length (mm) 420 755 855 855 855 Face Area (m2) 0.213 0.420 0.521 0.650 0.650 Number of rows 22 222 Number of circuits 24 233 Fins per feet (fpf) 180 180 240 180 180
Outdoor Fan
Type Axial Axial Axial Axial Axial Number 11 111 Diameter mm (inches) 406(16) 457(18) 457(18) 508(20) 508(20) Number of speeds 11 111 Airflow (4) (5) (m3/h) 1050 2020 2020 3400 3400 Number of motors 11 111 Motor (5) (kW) 0.08 0.14 0.14 0.229 0.229 Rated Amps (5) (A) 0.35 0.60 0.60 1.05 1.05 Locked rotor Amps (5) (A) 0.70 1.00 1.00 2.04 2.04 Motor RPM (rpm) 930 930 930 900 900 Capacitor per fan (µF) 2.5 2 2 5 5 Power supply (V/Ph/Hz) 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50
Indoor Fan
Airflow (3) (4) (m3/h) 550 820 1100 1370 1370
Expansion device
Cooling mode Orifice Orifice Orifice Orifice Orifice
Dimensions crated
Length (mm) 672 860 1045 1045 1045 Width (mm) 357 340 390 380 380 Height (mm) 577 580 695 790 790
Dimensions uncrated
Length with feet (mm) 667 821 1030 1100 1100 Length without feet (mm) 667 821 1030 1003 1003 Width with feet (mm) 332 400 420 365 365 Width without feet (mm) 277 327 366 365 365 Height (mm) 517 567 623 790 790
Weight
Weight uncrated (kg) 36 54 58 87 87 Weight crated (kg) 37 56 60 89 89
Refrigerant Connections
Type Flare Flare Flare Flare Flare Suction line (inches) 1/2 5/8 5/8 3/4 3/4 Liquid line (inches) 1/4 3/8 3/8 3/8 3/8
R407C Refrigerant Charge (kg) 1.0 1.7 2.3 2.4 2.4
Notes: (1) at 27°C db /19°C wb indoor and 35°C outdoor (2) at 7°C db /6°C wb outdoor and 20°C indoor (3) Wire channel @ 35°C ambient max. (4) at nominal airflow with standard drive (5) for fan system
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Installation
Table 4 - Heat pump R407C (2/2)
Performances TWK 536 SB TWK 536 SC TWK 048 SC TWK 060 SC
Indoor unit
MWD 536 CB MWD 536 CB MWD 048 CB MWD 060 CB
Cooling Capacity (1) (kW) 9.05 9.05 11.00 12.40 Cooling mode power input (kW) 3.99 3.99 4.86 5.73 Heating Capacity (2) (kW) 11.20 11.20 13.70 15.30 Heating mode power input (kW) 3.56 3.56 4.38 4.91 Main Power supply (V/Ph/Hz) 230/1/50 400/3/50 400/3/50 400/3/50 Sound Power Level in high speed (dB(A)) 44 44 53 63
Units Amps
Current (A) 6.24.6 11.1 11.3 12.7 Starting Amps (A) 116.0 52.0 64.0 72.5 Recommended Fuse size (AM) type gG 40 20 20 20 Recommended Power Wire nb wires x mm23 x 6 4 x 2.5 4 x 2.5 4 x 2.5 Recommended Control Interconnection Wire nb wires x mm22 x 1.5 2 x 1.5 2 x 1.5 2 x 1.5 Max wire length (3) (m) 50 50 50 50
Compressor
Number 1111 Type Scroll Scroll Scroll Scroll Model ZR 48 K3E PFJ ZR 48 K3E TFD ZR 61 KCE TFD ZR 72 KCE TFD Number of speeds 1111 Number of motors 1111 Maximum Continuous Current (A) 23.5 10.0 10.0 11.4 Locked Rotor Amps (A) 114.0 50.0 65.5 74.0 Motor RPM (rpm) 2900 2900 2900 2900 Crankcase Heater (W) - - - -
Outdoor Coil
Fin Type Wavy 3B Wavy 3B Wav y 3B Wavy 3B Tube size (mm) 9.52 9.52 9.52 9.52 Tube Type Inner Groove Inner Groove Inner Groove Inner Groove Height (mm) 762 762 1219 1219 Length (mm) 855 855 855 855 Face Area (m2) 0.650 0.650 1.048 1.048 Number of rows 2222 Number of circuits 2244 Fins per feet (fpf) 180 180 240 240
Outdoor Fan
Type Axial Axial Axial Axial Number 1122 Diameter mm (inches) 508(20) 508(20) 457(18) 457(18) Number of speeds 1111 Airflow (4) (5) (m3/h) 3400 3400 4600 4600 Number of motors 1122 Motor (5) (kW) 0.229 0.229 0.29 0.29 Rated Amps (5) (A) 1.05 1.05 1.20 1.20 Locked rotor Amps (5) (A) 2.04 2.04 2.00 2.00 Motor RPM (rpm) 900 900 930 930 Capacitor per fan (µF) 5 5 4 4 Power supply (V/Ph/Hz) 230/1/50 230/1/50 230/1/50 230/1/50
Indoor Fan
Airflow (3) (4) (m3/h) 1650 1650 2190 2300
Expansion device
Cooling mode Orifice Orifice Orifice Orifice
Dimensions crated
Length (mm) 1045 1045 1045 1045 Width (mm) 380 380 390 390 Height (mm) 790 790 1389 1389
Dimensions uncrated
Length with feet (mm) 1100 1100 1030 1030 Length without feet (mm) 1003 1003 1030 1030 Width with feet (mm) 365 365 420 420 Width without feet (mm) 365 365 366 366 Height (mm) 790 790 1246 1246
Weight
Weight uncrated (kg) 89 89 105 108 Weight crated (kg) 91 91 108 111
Refrigerant Connections
Type Flare Flare Braze Braze Suction line (inches) 3/4 3/4 1 1/8 1 1/8 Liquid line (inches) 3/8 3/8 3/8 3/8
R407C Refrigerant Charge (kg) 2.6 2.6 3.3 3.75
Notes: (1) at 27°C db /19°C wb indoor and 35°C outdoor (2) at 7°C db /6°C wb outdoor and 20°C indoor (3) Wire channel @ 35°C ambient max. (4) at nominal airflow with standard drive (5) for fan system
Page 11
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Installation
Table 5 - Heat pump R22 (1/2)
Performances TWK 512 RB TWK 518 RB TWK 524 KB TWK 530 KB
Indoor unit
MWD 512 DB MWD 518 DB MWD 524 DB MWD 530 DB
Cooling Capacity (1) (kW) 3.30 5.00 6.40 8.30 Cooling mode power input (kW) 1.51 1.62 2.70 3.30 Heating Capacity (2) (kW) 3.50 5.90 7.50 9.30 Heating mode power input (kW) 1.20 1.35 2.21 2.92 Main Power supply (V/Ph/Hz) 230/1/50 230/1/50 230/1/50 230/1/50 Sound Power Level in high speed (dB(A)) 36 43 40 44
Units Amps
Current (A) 6.0 8.0 11.3 19.1 Starting Amps (A) 28.7 44.0 72.0 97.0 Recommended Fuse size (AM) type gG 16 20 20 25 Recommended Power Wire nb wires x mm
2
3 x 1.5 3 x 2.5 3 x 2.5 3 x 4
Recommended Control Interconnection Wire nb wires x mm
2
2 x 1.5 2 x 1.5 2 x 1.5 2 x 1.5
Max wire length (2) (m) 50 50 50 50
Compressor
Number 11 11 Type Rotary Rotary Rotary Reciprocating Model RH207 VHAT PH31 VNET CK32K3-PFZ CR37KQ-PFT Number of speeds 11 11 Number of motors 11 11 Maximum Continuous Current (A) 5.5 7.0 11.0 18.5 Locked Rotor Amps (A) 31.0 43.0 75.0 85.5 Motor RPM (rpm) 2850 2900 2900 2900 Crankcase Heater (W) - - - -
Outdoor Coil
Fin Type Wavy 3B Wavy 3B Wavy 3B Wavy 3B Tube size (mm) 9.52 10.52 11.52 12.52 Tube Type Inner Groove Inner Groove Inner Groove Inner Groove Height (mm) 508 559 559 762 Length (mm) 420 755 755 855 Face Area (m2) 0.213 0.420 0.420 0.650 Number of rows 22 22 Number of circuits 24 44 Fins per feet (fpf) 180 180 180 180
Outdoor Fan
Type Axial Axial Axial Axial Number 11 11 Diameter mm (inches) 406(16) 457(18) 457(18) 508(20) Number of speeds 11 11 Airflow (3) (4) (m3/h) 1050 2020 2020 3400 Number of motors 11 11 Motor (4) (kW) 0.08 0.14 0.14 0.23 Rated Amps (4) (A) 0.35 0.60 0.60 1.05 Locked rotor Amps (4) (A) 0.7 1 1 2.04 Motor RPM (rpm) 930 930 930 900 Capacitor per fan (µF) 2.5 2 2 5 Power supply (V/Ph/Hz) 230/1/50 230/1/50 230/1/50 230/1/50
Indoor Fan
Airflow (3) (4) (m3/h) 550 820 1100 1370
Expansion device
Cooling mode Orifice Orifice Orifice Orifice
Dimensions crated
Length (mm) 672 860 860 1045 Width (mm) 357 340 340 380 Height (mm) 577 580 580 790
Dimensions uncrated
Length with feet (mm) 667 821 821 1100 Length without feet (mm) 667 821 821 1003 Width with feet (mm) 332 400 400 365 Width without feet (mm) 277 327 327 365 Height (mm) 517 567 567 790
Weight
Weight uncrated (kg) 36 54 58 87 Weight crated (kg) 37 56 60 89
Refrigerant Connections
Type Flare Flare Flare Flare Suction line (inches) 1/2 5/8 5/8 3/4 Liquid line (inches) 1/4 3/8 3/8 3/8
R22 Refrigerant Charge (kg) 1.2 1.4 1.7 2.4
Notes: (1) at 27°C db /19°C wb indoor and 35°C outdoor (2) at 7°C db /6°C wb outdoor and 20°C indoor (3) Wire channel @ 35°C ambient max. (4) at nominal airflow with standard drive (5) for fan system
Page 12
Installation
12 SS-SVX07B-E4
Table 5 - Heat pump R22 (2/2)
Performances TWK 536 KB TWK 048 KC TWK 060 KC
Indoor unit
MWD 536 DB MWD 048 DB MWD 060 DB
Cooling Capacity (1) (kW) 9.90 13.50 15.80 Cooling mode power input (kW) 4.2 5.10 5.90 Heating Capacity (2) (kW) 11.10 15.10 17.70 Heating mode power input (kW) 3.66 4.45 5.20 Main Power supply (V/Ph/Hz) 230/1/50 400/3/50 400/3/50 Sound Power Level in high speed (dB(A)) 44 53 63
Units Amps
Current (A) 21.9 9.0 10.6 Starting Amps (A) 116.0 64.0 72.5 Recommended Fuse size (AM) type gG 40 20 20 Recommended Power Wire nb wires x mm
2
3 x 6 4 x 2.5 4 x 2.5
Recommended Control Interconnection Wire nb wires x mm
2
2 x 1.5 2 x 1.5 2 x 1.5
Max wire length (2) (m) 50 50 50
Compressor
Number 111 Type Reciprocating Reciprocating Reciprocating Model CR47KQ-PFZ CRPQ-0450-TFD CRNQ-0500-TFD Number of speeds 111 Number of motors 111 Maximum Continuous Current (A) 21.0 8.0 10.0 Locked Rotor Amps (A) 105.0 55.0 65.0 Motor RPM (rpm) 2900 2900 2900 Crankcase Heater (W) - 27 27
Outdoor Coil
Fin Type Wavy 3B Wavy 3B Wavy 3B Tube size (mm) 13.52 14.52 15.52 Tube Type Inner Groove Inner Groove Inner Groove Height (mm) 762 1219 1219 Length (mm) 855 855 855 Face Area (m2) 0.650 1.048 1.048 Number of rows 222 Number of circuits 466 Fins per feet (fpf) 180 240 240
Outdoor Fan
Type Axial Axial Axial Number 122 Diameter mm (inches) 508(20) 457(18) 457(18) Number of speeds 111 Airflow (3) (4) (m3/h) 3400 4600 4600 Number of motors 122 Motor (4) (kW) 0.23 0.29 0.29 Rated Amps (4) (A) 1.05 1.20 1.20 Locked rotor Amps (4) (A) 2.04 2 2 Motor RPM (rpm) 900 930 930 Capacitor per fan (µF) 5 4 4 Power supply (V/Ph/Hz) 230/1/50 230/1/50 230/1/50
Indoor Fan
Airflow (3) (4) (m3/h) 1650 2190 2300
Expansion device
Cooling mode Orifice TXV TXV
Dimensions crated
Length (mm) 1045 1045 1045 Width (mm) 380 390 390 Height (mm) 790 1389 1389
Dimensions uncrated
Length with feet (mm) 1100 1030 1030 Length without feet (mm) 1003 1030 1030 Width with feet (mm) 365 420 420 Width without feet (mm) 365 366 366 Height (mm) 790 1246 1246
Weight
Weight uncrated (kg) 89 105 108 Weight crated (kg) 91 108 111
Refrigerant Connections
Type Flare Flare Flare Suction line (inches) 3/4 1 1/8 1 1/8 Liquid line (inches) 3/8 3/8 3/8
R22 Refrigerant Charge (kg) 2.6 3.5 4.5
Notes: (1) at 27°C db /19°C wb indoor and 35°C outdoor (2) at 7°C db /6°C wb outdoor and 20°C indoor (3) Wire channel @ 35°C ambient max. (4) at nominal airflow with standard drive (5) for fan system
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SS-SVX07B-E4 13
Installation
Table 6 - Unit dimensions (inch/mm)
ABCDEFGH MCD/MWD 512 23 (578) 12 (305) 38.5 (980) 31.6 ( 803) 6.7 (170) 3.3 (87) 8.3 (210) 4.3 (110) MCD/MWD 518 23 (578) 12 (305) 38.5 ( 980) 31.6 ( 803) 6.7 (170) 3.3 (87) 8.3 (210) 4.3 (110) MCD/MWD 524 23 (578) 12 (305) 42.9 ( 1090) 36.1 (920) 6.7 (170) 3.3 (87) 8.3 (210) 4.3 (110) MCD/MWD 530 23 (578) 12 (305) 48.3 ( 1228) 42.1 (1069) 6.7 (170) 3.3 (87) 8.3 (210) 4.3 (110) MCD/MWD 536 23 (578) 12 (305) 48.3 ( 1228) 42.1 (1069) 6.7 (170) 3.3 (87) 8.3 (210) 4.3 (110) MCD/MWD 048 27.7 (703) 15.4 ( 395) 43 ( 1091) 36 (920) 13.3 (337) 4.2 (110) 12.2 (310) 8.1 (205) MCD/MWD 060 27.7 (703) 15.4 ( 395) 49 ( 1245) 42.1 (1070) 13.3 (337) 4.2 (110) 12.2 (310) 8.1 (205)
Dimensions
Figure 2 - Unit dimensions
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14 SS-SVX07B-E4
Installation
Power and control wiring
Table 7 - Control interconnection
Outdoor unit Number of wires x section area (mm²)
Including ground wire TTK 512 3 x 2.5 TTK 518 2 x 1.5 TTK 524 2 x 1.5 TTK 530 2 x 1.5 TTK 536 2 x 1.5 TTK 048 2 x 1.5 TTK 060 2 x 1.5
TWK 512 5 x 1.5 TWK 518 5 x 1.5 TWK 524 5 x 1.5 TWK 530 6 x 1.5 TWK 536 6 x 1.5 TWK 048 6 x 1.5 TWK 060 6 x 1.5
Table 8 - Power supply outdoor unit (1)
Number of wires x section area (mm²)
Including ground wire TTK/TWK 512 ­TTK/TWK 518 3 x 2.5 TTK/TWK 524 3 x 2.5 TTK/TWK 530 4 x 2.5 TTK/TWK 536 4 x 2.5 TTK/TWK 048 4 x 2.5 TTK/TWK 060 4 x 2.5
(1) Indoor and outdoor units are powered separately (2) Number of wires and section area are given for a
maximum wire length of 50m. If the wire is longer than 50m, these must be recalculated.
Table 9 - Power supply indoor unit (1)
Without electric heater With electric heater
Number of wires x section area (mm²) Number of wires x section area (mm²) MCD/MWD 512 3 x 1.5 3 x 2.5 / 3 x 4 MCD/MWD 518 3 x 1.5 3 x 4 MCD/MWD 524 3 x 1.5 3 x 4 MCD/MWD 530 3 x 1.5 4 x 4 MCD/MWD 536 3 x 1.5 4 x 4 MCD/MWD 048 3 x 1.5 4 x 4 MCD/MWD 060 3 x 1.5 4 x 4
(1) Indoor and outdoor units are powered separately (2) Number of wires and section area are given for a
maximum wire length of 50m. If the wire is longer than 50m, these must be recalculated.
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SS-SVX07B-E4 15
Installation
Table 10 - Recommended piping R407C/R22
D3 D2 D1 Line diameter (inches) Outdoor unit Indoor unit (m) (m) (m) Gas Liquid TTK/TWK 512 MCD/MWD 512 20 12 15 1/2 1/4 TTK/TWK 518 MCD/MWD 518 24 18 24 5/8 3/8 TTK/TWK 524 MCD/MWD 524 24 18 24 5/8 3/8
TTK/TWK 530 MCD/MWD 530
12 12 12 5/8
3/8
40 18 24 7/8
TTK/TWK 536 MCD/MWD 536
18
18
18 3/4
3/8
40 24 7/8
TTK/TWK 048 MCD/MWD 048
24
18 24
7/8
3/8
40 1 1/8
TTK/TWK 060 MCD/MWD 060
18 12 18 7/8 3/8
40 18 24 1 1/8 1/2
Choice of installation position
To ensure correct installation, the following points must be considered.
- The ceiling must be strong enough to support the weight of the unit.
- Choose a place where it will be easy to comply with the recommended clearances, taking into account the additional space required due to external accessories.
- Take into consideration the drilling of the holes in the walls to connect the unit.
- Make sure the maximum distances between the two units are not exceeded. See Figure 3 and Table 10.
Figure 3- Recommended clearances and maximum lengths used between two units
Preparing the ceiling and installing the unit
Drill holes in the ceiling to fix the threaded rods according to the dimensions given the Dimensions section. The angle brackets can also be used to space the drill holes. Access is necessary on the refrigerant connection side to facilitate installation, maintenance and access to the cabinet. Four 8 mm diameter threaded rods must be securely fixed into the ceiling. Introduce the other end of the rods through the slots of the unit suspension brackets. Position the shock absorbers, add washers and screw the nuts down until the unit is correctly supported. The unit must be perfectly level in both directions to ensure correct evacuation of the condensates. If there is enough space, a rubber or neoprene sheet can be placed between the ceiling and the unit.
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16 SS-SVX07B-E4
Installation
Refrigerant connections
It is possible to remove the electrical cabinet to facilitate access to the refrigerant connection.
Installation procedure
- Make sure the route taken by your refrigerant lines is as short as possible.
- Limit pressure losses in the lines which may be caused by crushing of the lines, a large number of bends or bending radii that are too small.
- Slope all the gas lines leaving the indoor unit so that oil can return to the compressor by gravity.
· Prevent any possibility of oil trapped in the gas lines.
CAUTION!
An insufficiently lubricated compressor may break down.
If the vertical difference in level between the units is greater than
2.5 m, an oil trap must be positioned at the bottom of the vertical line, and an additional trap must be positioned every 7.5 m of vertical elevation to allow oil return to the compressor. There are no special technical recommendations for liquid lines because of the well­balanced mixture of refrigerant and oil. Movement of the liquid refrigerant also causes the oil to move.
Passage of the tube and cable bundle
Before drilling into the wall
- make sure there are no pipes or electrical cables in the wall at the place where you are going to drill provide a protective sleeve for the bundle of tubes and cables at the point where it passes through the hole (Figure 4). If permitted by legislation, the condensate drainage line can also be included in the bundle. Wrap tape around all the lines and cables from the bottom of the outside unit to the point where the piping enters the wall. Carry out the same operation for each circuit.
Figure 4 - Protective sleeve
A = Cable bundle 1 = Wall 2 = Inside 3 = Outside
A
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SS-SVX07B-E4 17
Installation
Brazed connections
These lines will be created on the installation site. They will be installed according to normal trade practice by qualified personnel, in compliance with local legislation.
1. Remove the plugs from the units' refrigerant connections just before connecting the piping, when all the connections on the refrigerant lines have been terminated. This will prevent contamination by humidity. Remove the rubber plugs from the ends of the tubes.
2.Use a clean dry copper tube for refrigeration installations.
3.Use silver brazing alloy only. Do not overheat the welds and carry out nitrogen scavenging inside the tubes to prevent oxidization during brazing.
4.Once all the other connections have been made, debraze or cut the plug on the outdoor unit's refrigerant line connections. Proceed in the same way as for brazing of the indoor unit's lines.
Line insulation
To prevent heat losses and condensation, both liquid and gas lines must be thoroughly insulated.
Unscrew the Flare nuts which are placed on the beginnings of the indoor unit lines. Put the Flare nut onto the tube. Splay the tube. Connect the refrigerant tubes to the indoor unit. Tighten the Flare nuts using the recommended tightening torques in Table 11. Insufficient tightening will cause refrigerant leaks. Use flat wrenches only (see Figure 6). Repeat the operation for each circuit.
Figure 6 - Tightening flare nuts
Table 11 -Recommended tightening torques
Line diameter Tightening torque (kg/cm)
1/4'' 150-200 3/8'' 350-400 1/2'' 500-550 5/8'' 600-650 3/4'' 700-750
Screw/flare connections
CAUTION!
When cutting, deburring and splaying the tubes, keep the end of the tube down to make sure that copper waste does not fall into the lines.
Cut the copper tube using a pipe­cutter only (do not use a metalsaw). Hold the tube downwards when deburring it.
Figure 5 - Deburring recommendations
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18 SS-SVX07B-E4
Installation
Condensate connections
The unit must be perfectly level in both directions. Connect the indoor unit's condensate tray to a condensate drainage line. The unit is equipped with a 20 mm diameter smooth tube connection. To ensure correct condensate flow, the drainage tube must be given a 10° slope. There must not be a condensate trap at any point in the line. However, a trap can be provided to prevent outside air from being taken in by the indoor unit. If the tube enters a room, insulate it to prevent condensation damage.
Figure 7 - Condensate drainage connections
Electrical connections
All the wiring and earthing arrangements must comply with local legislation.
WARNING!
Never open the indoor or outdoor unit without first disconnecting the power supply. There is a risk of electrocution.
CAUTION!
1. Check the electrical characteristics
on the unit's nameplate. Make sure the wiring complies with the manufacturer's electrical diagram and local legislation.
2. Connect the units using one or
more lines protected by an electrical disconnect device.
3. Ground each unit.
4. The cables must not touch the
refrigerant lines, the motors or other moving parts and metal edges.
5. The manufacturer does not
assume any liability for problems caused by modifications made to the unit's internal wiring.
6. Tighten the terminals securely.
7. For the electrical connections,
refer to the interconnection diagrams attached with the machine.
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SS-SVX07B-E4 19
Installation
Connecting the ducts
Units can be equipped with rectangular discharge and/or intake from the bottom or intake from the back ducts.
WARNING!
The pressure loss in the network and the accessories must not exceed the unit's available static pressure given in the selection data. The design and installation shall be done by a qualified technician and according to local regulations.
Figure 8 - Discharge and intake duct possibilities
A = Discharge B = Intake from the bottom C = Intake from the back
Table 12 - Duct connection dimensions
Unit size Length (mm) Height (mm) 512/518 748 198 524/530/536 948 248 048/060 1148 298
Filtering
Filtering the air is necessary to ensure the unit's correct operation. The unit is supplied with a filter.
Installing the wired controller
Location
- Do not install thermostats near or above a source of heat (i.e. direct sunlight, hot lamps or radiator).
- Do not expose the controller to the indoor unit discharge air stream.
- Do not place in a confined space.
Wiring
Electrical interconnection between units must be in accordance with national, state and local codes. Units must be grounded. Refer to the wiring diagrams that are shipped with the unit.
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20 SS-SVX07B-E4
Operation
Creating a vacuum
For this operation, use a pump capable of creating a vacuum of 1 mm Hg (1.3mbar) or less. To create the vacuum you must connect the pump to the Schrader pressure connection on service valve A located on the outdoor unit (gas line). To use the vacuum pump, follow the pump manufacturer's instructions. Create a vacuum up to 2 mm Hg (2.6mbar) or less. Once the value of 2mm Hg or less has been reached, an increase in pressure will be observed after a certain time. The maximum permissible increase is 1 mm Hg after 15 minutes. If the increase is greater and remains at a constant value, this means there is too much humidity in the system. In this case, break the vacuum using dry nitrogen and start the vacuum creation procedure again. A continuous increase in pressure means there is a leak in the system.
WARNING!
Valves A and B must not be opened before the installation of the refrigerant circuit has been completely finished, or the refrigerant charge will be lost.
Figure 9 - Refrigerant circuit
1 = Outdoor unit 2 = Vacuum pump 3 = Indoor unit 4 = Gas line 5 = Liquid line 6 = TTK/TWK cooling mode
Additional refrigerant charge
Once the system has been vacuum pumped and is in operation and if the distance between the units is greater than 6m, it may be necessary to add an additional charge. Table 13 indicates the amounts of refrigerant to add per additional meter of line. Once the appropriate amount of refrigerant has been added, fully open liquid line valve and check the operating pressure.
Figure 10 - Adding refrigerant charge
1 = Outdoor unit 2 = Gas line 3 = Indoor units 4 = Liquid line 5 = For sizes 512 to 524 6 = For sizes 530 to 060
A
R22 Refrigerant
While the unit is operating, charge the unit with gas through the service Schraeder valve located at the compressor suction. R22 refrigerant can also be added in liquid phase in the liquid line: see method used for R407C. Never add liquid in the suction line of the compressor.
R407C Refrigerant
WARNING! add only R407C
refrigerant in liquid state. Never add liquid in the suction line of the compressor period. Use service Schraeder valve located on the liquid line to charge the unit. While the unit is operating, close partially the service valve in order to create a lower pressure downstream the service valve. Add the refrigerant necessary. Control the added weight with a scale.
Table 13 - Additional refrigerant charge
Liquid line Gas line Additional
R22/R407C charge (g)
1/4'' 1/2'' 26
5/16" 5/8" 36
3/8'' 5/8'' 60 3/8'' 3/4'' 60 3/8'' 7/8'' 63 3/8'' 1 1/8'' 68
Page 21
SS-SVX07B-E4 21
Operation
Fan speed
Refer to the selection data to select the static pressure according to the flow rate. From this it is possible to deduce a fan rotation speed. Once you have chosen the speed, refer to the interconnection diagram to connect the room thermostat to the unit electric cabinet in order to power the correct selected speed.
Configuration and operation
The unit is equipped with a control board that manages operation of the split system. It is fitted with 4 switches, SW1-1 to SW1-4.
Before start-up by a qualified technician
Once the system has been installed, it is recommend to carry out the following checks.
1. Make sure no tools or debris have been left inside, around or on top of the unit.
2. Unit is perfectly level in both directions.
3. Check the electrical connections have been correctly done. Check the electric power supply corresponds to the units' nameplates.
4. Make sure the disconnect switches have been disengaged.
5. Check the refrigerant lines are fixed securely.
6. Check if the condensate drain pan is correctly installed.
7. Check the piping connections and the water-tightness of the connectors using an appropriate leak detection method. Check the connections on the site have been tightened.
8. Make sure the gas piping and the condensate drainage tube are insulated properly to prevent problems with trickling of condensation water.
9. Check the fan turns freely.
10. Make sure the intake and discharge ducts are not blocked.
11. Check the filters are correctly positioned. Show the user how to change the filters.
12. Power up the system and observe operation carefully: make any necessary adjustments.
13. Explain to the user how to operate the unit.
Unit display and emergency switch operation
Four lamps on the unit display show operating status. In case of loss of the remote control unit, the system can be operated temporarily by the emergency switch. The emergency switch changes the system mode of operation by cycling through the following modes:
FAN COOL HEAT AUTO OFF ➠.
COOL, HEAT and AUTO operation are at fixed setting of 24°C. Fan speed is controlled by the AUTO mode. FAN only operation is at HIGH fan speed.
Figure 11 - Unit display
1 = Remote control receiver - this picks up the
infrared signals from the wireless controller 2 = Fan lamp- lit when the fan is operating 3 = Cooling lamp - lit when the unit is
operating in COOL mode (or COMP ON in
AUTO mode) 4 = Heating lamp - lit when the unit is
operating in HEAT mode (or heater ON in
the HEAT mode of AUTO mode) 5 = Timer lamp - lit when the system is being
controlled by the timer 6 = Emergency switch
Wired controller operation
Figure 12 - Wired controller
1 = Press to turn on or off the unit, passing
through the different modes: OFF à COOL à HEAT.
2 = Press TEMP + to increase the setting
temperature. Press TEMP - to decrease the setting temperature. The setting temperature will blink for 4 seconds, then the current room temperature will display.
3 = Press to select the required fan speed. The
speed will be shown by LED indicators:
AUTO HIGH MEDIUM LOW
AUTO
HIGH
MED LOW
HEAT
COOL
POWER FAN
TEMP+
TEMP-
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22 SS-SVX07B-E4
Operation
Auto (optional)
The unit can be put into 5 different modes (FAN, COOL, DRY, HEAT and AUTO). The cycling will be:
FAN COOL DRY HEAT HEAT AUTO
When the system is in AUTO mode, the display on the remote controller will show COOL and HEAT modes at the same time.
Louver (optional)
To change the angle of the louver: if the button is pressed and released, the angle of the louver is changed one step at a time. If the button is pressed and held, the angle of the louver is changed until the button is released.
Sleep mode
For COOL mode, the setting temperature will be automatically raised 1°C after 1 hour. For HEAT mode, the setting temperature will be automatically lowered 1°C after 1 hour. When the system is in SLEEP mode, pressing the SLEEP button will cancel the SLEEP function. When the system is in SLEEP mode, pressing the TEMP button will raise the setting temperature 1°C from the last setting. When the system is in SLEEP mode and the unit is stopped by a power failure or is turned off, the SLEEP function will be canceled.
Wireless controller operation
To use the wireless controller, point the transmitter head directly towards the unit receiver to emit infrared signals.
Figure 13 - Wireless controller
1. Operating mode
2. Fan speed
3. Fan button
4. Sleep button
5. Mode button
6. Sweep button - to turn on/off the sweep motor
7. Louver button
8. Timer (start) button
9. Send button - to transmit all parameters shown on the LCD to the main control board
10. Clock
11. Timer (start/stop)
12. Transmit mode (lit when remote is being used)
13. Sleep mode
14. Temperature (range: 16-30°C)
15. Power button
16. Temperature setting button
17. Stop button
18. Clock setting button
19. Minute setting button
20. Hour setting button
SLEEP MODE
SWEEP LOUVER
HOUR
START
SEND
TEMP
STOP
MIN
FAN COOL DRY HEAT
10:14
18:40
6:30
START STOP
HIGH
MED
LOW
AUTO
Clock
To set the clock:
- Press the clock setting button (Figure 13, 18). The time display will blink.
- Press the HOUR button to set the hour. (Figure 13, 20)
- Press the MIN button to set the minutes. (Figure 13, 19)
- Press the clock setting button again. The time display will stop blinking.
Auto start
The unit can be programmed to start automatically. To program:
- Press the START button. (Figure 13, 8) The time display will blink.
- Press the HOUR button to set the hour. (Figure 13, 20)
- Press the MIN button to set the minutes. (Figure 13, 19)
- Press the START button again. The time display will stop blinking.
Auto stop
The unit can be programmed to stop automatically. To program:
- Press the STOP button. (Figure 13,
17) The time display will blink.
- Press the HOUR button to set the hour. (Figure 13, 20)
- Press the MIN button to set the minutes. (Figure 13, 19)
- Press the STOP button again. The time display will stop blinking.
Page 23
SS-SVX07B-E4 23
Maintenance
WARNING!
Disconnect the unit's power supply before servicing the unit. When servicing the units, make sure that the air passages through the coils (both internal and external) are clean, and free of dirt and debris.
Periodic maintenance
CAUTION!
Failure to follow these instructions may cause damage to the unit. The frequency of servicing will depend on the conditions for use of the unit, and will be determined by regular inspections.
1. Check the condensate piping is not blocked.
2. Turn the fan blades manually and make sure they are not damaged. Clean them if necessary and verify their alignment.
3. Motor - check the wiring, and ensure the commutators are operating correctly. Replace any damaged components.
4. Disconnection of power and electrical components - check for correct operation.
5. Refrigerant circuit - use an appropriate leak detection method to check for leaks.
6. Tighten all the screws and bolts.
7. Make sure that the air passages through the coils (both internal and external) are clean, and free of dirt and debris.
8. Clean the filter by beating it and applying suction in the opposite direction to the airflow.
Handling the filter
1. To remove the filter, slightly push the 4 clips down.
2. Remove the filter.
3. To put the filter back, just clip the filter back into place
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24 SS-SVX07B-E4
Maintenance
Table 14 - Troubleshooting
Symptoms Possible causes Checks Corrective action
No cooling or heating
A. Compressor or fan is not operating.
1. Loose electrical connections. 1. Tighten the connections if necessary.
2. Check the fuses and wiring. 2. Replace the fuses if necessary.
B. The fan is operating but the compressor
does not start.
1. Check the compressor's wiring and winding resistors.
1. If the check shows the motor windings are broken or earthed, replace the compressor.
2. Check the capacitor 2. Replace if necessary.
C. The compressor is operating but the fan
does not start.
1. Check the fan motor, the capacitor or the wiring.
1. Repair or replace
D. Control switch is defective, incorrectly
wired or adjusted.
1. Check the control switch connections and the temperature setting.
1. Change the setting. Replace if defective.
Insufficient heating or cooling
A. Lack of refrigerant fluid. 1. Check there are no leaks. 1. Drain, repair and recharge.
B. Insufficient air volume.
1. Check the air filter. 1. Clean and replace.
2. Check the fin assemblies are clean. 2. Clean if obstructed.
3. Check the fan.
3. If the fan is loose on its shaft, tighten the fixing bolts.
4. Check the wiring and capacitors. 4. Repair or replace
C. Obstructed capillaries or blocked orifice.
1. Check there is no humidity in the system.
1. Drain and recharge.
Page 25
SS-SVX07B-E4 25
Maintenance
Symptoms Possible causes Checks Corrective action
The system operates for too long or continuously.
A. Control switch no longer responds to the
ambient temperature.
1. Check operation and connections of the control switch.
1. Replace the control switch if it is defective.
B. Loss of refrigerant fluid. 1. Check there are no leaks in the system. 1. Repair and recharge.
C. Insufficient ventilation.
1. Check the air circulation in the condenser.
1. Make sure air circulation is satisfactory. Move the outdoor unit if necessary.
D. Incorrectly adjusted control switch. 1. Check the set point. 1. Adjust or replace if defective.
System operates in short cycles.
A. Defective control switch 1. Check operation of the control switch. 1. Replace if defective.
B. Insufficient air circulation.
1. Check air circulation in the indoor and outdoor units.
1. Clean the coil and filter if necessary.
C. Insufficient or excess refrigerant fluid.
1. Check if there are leaks or excess pressure.
1. Repair if there are leaks. Add or remove refrigerant fluid.
D. Incorrect electric power supply. 1. Check the electric power supply. 1. Find cause and stabilise the power supply.
Internal coil frozen.
A. Insufficient refrigerant fluid. 1. Check if there are leaks in the system. 1. Repair the leak and recharge.
B. Insufficient air circulation.
1. Check the filter. 1. Clean and put back in position.
2. Check the fin block.
2. Clean the fins. If the filter is missing, install
one.
3. Check the fan.
3. Fan free on the bearing, tighten the fixing
screws - connection fault, find the cause and repair.
C. Defective anti-frost sensor. 1. Check the sensor. 1. Replace if necessary.
Unit is noisy
A. Defective installation.
1. Check installation of the compressor and motor.
1. Tighten any loose components.
2. Check the fan position.
2. If the fan is rubbing against a part, re-align it.
3. Check for vibrations of piping and crankcase.
3. Find the cause and repair.
4. Check positioning of unit concerning noise and vibrations.
4. Find the cause and repair.
B. Motor bearings are worn. 1. Check the motor. 1. Replace the motor if necessary.
C. Noisy compressor. 1. Check if the compressor is losing oil. 1. Locate the leak, repair and add oil.
D. Excess refrigerant fluid or oil. 1. Remove the excess charge.
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26 SS-SVX07B-E4
Table 15 - Trouble-shooting (electric heating only)
Trouble-shooting (electric heating only)
Controller troubleshooting
The controller has a built-in self­diagnostic function. The following LEDs are used to indicate the problem or status.
Auto/High/Medium/Low LEDs
show fan speed setting.
Cool LED shows the COOL operating mode.
- If the cooling fail protection is active, this LED will be blinking with the signal as per Figure 14, A.
- If anti-overheat or low ambient protection is active, this LED will be blinking with the signal as per Figure 14, B.
Heat LED shows the HEAT operating mode.
- If the heating fail protection is active, this LED will be blinking with the signal as per Figure 14, A.
- If the compressor overload protection is active, this LED will be blinking with the signal as per Figure 14, B.
7-segment LED (2 digits) shows the room temperature if lit, and the setting temperature while blinking.
Dot LED after the first digit of 7-segment LED, if blinking indicates any of the room, freeze or defrost sensor is open or short circuit.
Dot LED after the second digit of 7-segment LED, indicates that the compressor is on if lit, and indicates either the freeze or defrost protection is active if blinking.
Figure 14 - LEDs blinking signals
On-board setting
There is 1 jumper location on the main control board which is related to this setting. If the jumper is put at OP4 location, both heat pump and heater can be operated. If not, only heat pump can be operated.
No heating. A. Incorrect control switch setting. 1. Check the thermostat's set points and
operation.
1. Change the settings.
B. Defective control switch. 1. Check operation and the signal to the
heating device.
1. Repair or replace.
C. Defective heater temp. limit switch. 1. Check the heater temp. limit switch. 1. Replace the defective switch.
D. Unit wiring is incorrect. 1. Check the wiring. 1. Modify the wiring as indicated on
the wiring diagram.
E. The heater temperature limit switch
has opened.
1. Check tightness of the indoor unit's fan on its shaft.
1. Tighten the fixing screws.
F. Dirty air filter. 1. Check the filter. 1. Clean the filter.
G. Indoor unit coil fins obstructed. 1. Check the filter is not missing. 1. Fix the filter.
H. Defective electrical component. 1. Check all the components are correct.
2. Check the fin block.
1. Replace the defective component.
2. Clean the fins.
Page 27
SS-SVX07B-E4 27
Notes
Page 28
Safety recommendations
To avoid accidents and damage, the following recommendations should be observed during maintenance and service visits :
1. Never apply pressure higher than 7 bar for tests.
2. Disconnect the main supply before any servicing on the unit.
3. Service work on the refrigeration system and the electrical system should be carried out only by qualified and experienced personnel.
Maintenance contract
It is strongly recommended that you sign a maintenance contract with your local Service Agency. This contract provides regular maintenance of your installation by a specialist in our equipment. Regular maintenance ensures that any malfunction is detected and corrected in good time and minimizes the possibility that serious damage will occur. Finally, regular maintenance ensures the maximum operating life of your equipment. We would remind you that failure to respect these installation and maintenance instructions may result in immediate cancellation of the warranty.
Training
The equipment described in this manual is the result of many years of research and continuous development. To assist you in obtaining the best use of it, and maintaining it in perfect operating condition over a long period of time, the constructor has at your disposal a refrigeration and air conditioning service school. The principal aim of this is to give operators and maintenance technicians a better knowledge of the equipment they are using, or that is under their charge. Emphasis is particularly given to the importance of periodic checks on the unit operating parameters as well as on preventive maintenance, which reduces the cost of owning the unit by avoiding serious and costly breakdown.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. Only qualified technicians should perform the installation and servicing of equipment referred to in this publication..
Literature Order Number SS-SVX07B-E4
Date 0808
Supersedes SS-SVX07A-E4_0606
Stocking Location Europe
www.trane.com
For more information contact your local district office or e-mail us at comfort@trane.com
Trane bvba Chaussée de Wavre 1789 - 1160 Brussels, Belgium ON 0888.048.262 - RPR BRUSSELS
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