Trane KIT19017 installation instructions

Page 1
Installation Instructions
Agility Drive Panel UPS Replacement
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
April 2021
HDWA-SVN002D-EN
Page 2
Introduction
Read this manual thoroughly before operating or servicing this unit.
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.
The three types of advisories are defined as follows:
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state electrical codes.
WARNING
CAUTIONs
NOTICE
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.
Indicates a situation that could result in equipment or property-damage only accidents.
Important Environmental Concerns
Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handli ng of all refrigerants-including industry replacements for CFCs and HCFCs such as saturated or unsaturated HFCs and HCFCs.
Important Responsible Refrigerant Practices
Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified according to local rules. For the USA, the Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.
WARNING
Personal Protective Equipment (PPE) Required!
Failure to wear proper PPE for the job being undertaken could result in death or serious injury. Technicians, in order to protect themselves from potential electrical, mechanical, and chemical hazards, MUST follow precautions in this manual and on the tags, stickers, and labels, as well as the instructions below:
Before installing/servicing this unit, technicians MUST put on all PPE required for the work being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing). ALWAYS refer to appropriate Safety Data Sheets (SDS) and OSHA guidelines for proper PPE.
When working with or around hazardous chemicals, ALWAYS refer to the appropriate SDS and OSHA/GHS (Global Harmonized System of Classification and Labeling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions.
If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL METERS AND EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE.
©2021 Trane HDWA-SVN002D-EN
Page 3
WARNING
Follow EHS Policies!
Failure to follow instructions below could result in death or serious injury.
All Trane personnel must follow the company’s Environmental, Health and Safety (EHS) policies when performing work such as hot work, electrical, fall protection, lockout/tagout, refrigerant handling, etc. Where local regulations are more stringent than these policies, those regulations supersede these policies.
Non-Trane personnel should always follow local regulations.
Copyright
This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.
Introduction
Trademarks
All trademarks referenced in this document are the trademarks of their respective owners.
Revision History
General Information updates - Part number for Schematic.
Updated Installation chapter.
HDWA-SVN002D-EN 3
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Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . 5
Parts List for KIT19017 . . . . . . . . . . . . . . . . . 5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Check/Upgrade the UC800 Firmware
Version . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Battery Charge . . . . . . . . . . . . . . . . . . . . . 13
Check UPS Power Status . . . . . . . . . . . . . 13
4 HDWA-SVN002D-EN
Page 5
General Information
Parts List for KIT19017
Table 1. Parts list for KIT19017
Mn e m on ic Pa rt D e sc r ipt ion Qu a nt it y
CNT08 1 5 5 UPS; N1 C.L2 0 0 0-I R 1
BRK05 2 3 4 Bra ck et ; UPS Ret rof it Mou nt ing 1
WI R10 2 07 Harn e ss; 120 V UPS Pow er 1
WI R10 5 14 Harn e ss; UPS Com m 1
SCR02 683
SCR02 435 Scr ew; M8 X 16MM, Hex Cap 2
50 7 1 277 8 Schem ati c - Page 3 1
HDWA- SVN00 2* -EN
Scr ew ; Hex Fla nge W / Lock ing Ser r at ions, M6 X 1. 0 X 16
Note: A jumper ships loose with the UPS, and must be
plugged into the back of the UPS before operation.
2
HDWA-SVN002D-EN 5
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Installation
WARNING
Hazardous Voltage w/Capacitors!
Failure to follow instructions below could result in death or serious injury. Disconnect all electric power, including remote disconnects and wait for DC capacitors to discharge before servicing. Refer to the manufacturer’s recommendations for proper discharge time as DC bus capacitors retain hazardous voltages after input power has been disconnected. Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. Verify with a CAT III or IV voltmeter rated per NFPA 70E that all capacitors have discharged before touching any internal components.
For additional information regarding the safe discharge of capacitors, see PROD-SVB06*-EN.
1. Verify chiller is in stop mode.
NOTICE:
Equipment Damage!
Do not start the chiller before the UPS is fully charged. Starting the chiller before the UPS is fully charged could cause catastrophic equipment damage.
2. Disconnect power to the unit and ensure lockout tag out.
3. Open the outer control panel door.
4. Open the inner control tub for access to the existing UPS.
Figure 2. Electrical connections and cables removal
6. Remove existing UPS angle brackets on the left and right side of the UPS.
Figure 3. Angle brackets removal
Figure 1. Inner control tub removal
5. Remove all electrical connections and cables to the UPS.
6 HDWA-SVN002D-EN
Page 7
7. Install the mounting bracket to back of the new UPS using the M8 x 16 screws provided. See following figure.
Figure 4. Mounting bracket installed
Installation
Figure 5. Mounting bracket
HDWA-SVN002D-EN 7
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Installation
8. Install the UPS in the center section of the panel as shown in the following figure.
Figure 6. UPS installation
9. Use wire harnesses WIR10207 and WIR10514 provided.
Figure 7. Wire harnesses
8 HDWA-SVN002D-EN
Page 9
10. Connect power and control wiring as shown in the schematic.
Figure 8. Power and control wiring connection
Installation
HDWA-SVN002D-EN 9
Page 10
Installation
DOOR GROUNDS
H4H1
H1-H4
415VAC
H1-H3
400VAC
INSET A
H2 H3
H1-H2
380VAC
202A
2F2
15A
2D
2D
TO 2Q1-4
LINE 5 OR 34
2X9
INSET B
OPTIONAL TWIN DRIVE
GND
260AN
260AM
GND
X3
X1 X2 X4
2T4
201A
2F1
1D
1D
TO 2Q1-2
LINE 104
TO 2X5-2
TO 2X5-1
204B
212B
01
RED
WHT
LINE 48
TO 2T1A-7
TO 2T1A-8
GND
GND
260AP
GND
GND
110VAC 50HZ
SEE
INSET A
15A
LINE 4 OR 33
LINE 86
02
BLK
LINE 46
LINE 47
TO 2T1A-6
211A
203A
460VAC
03
RED
TO 2T1A-11
LINE 84
TO 2X8-1
TO 2F8
LINE 88
H3
H1 H2 H4
04
WHT
LINE 45
TO 2T1A-10
2T4
LINE 44
INSET A
GND
2X8-2
260AF
X4X1
X3 X2
05
BLK
TO 2T1A-9
120VAC 60HZ
06
INSET B
LINE 43
211A
203A
2X8-1
211Y
2K1
212A 211B
2X5-1
212B
TO 2X9-02
OPTIONAL
2X6-1
2K1-104,106
14 13
LINE 78
TWIN DRIVE
203A
,B
,C
203B
P
4B2
BLK
2XP5-2
2XJ5-2
2X3-11
WF12
TO 2XJ2
LINE 264
4B3
WF3
LINE 172
TO 1K20 IMC-B
1112
2F13
244A
240A
LINE 139
TO 2T7-V(+)
215B 215B
2X3-12
OPTIONAL
SINGLE DRIVE
SEE
INSET B
204G,G
227A
LINE 139
TO 2T7-V(-)
217A
216A
215A
213A
212B
204B
2X3-9
2XP1-3 2XP1-4 2XP5-1
2XJ1-3 2XJ1-4 2XJ5-1
228B 228A 229A 229B 229C BLK
2X3-10
20A
2F8
5A
2F7
WHT
WHT
696861
D-IN 19
(+) 36
(-) 35
37
33
13
06
05
04
03
02
01
BLK
BLK
GRNGRN
MODBUS
24VDC 12
D-COM 20
D-OUT 29
2T1
RELAY 1 RELAY 2 SAFE STOP OPTION D
MK100
1X2
1P1
4M7
PORTUSB
SERIAL
FC-X02
DRIVE MODULE CONTROL CARD
FK100
LINE 60
TO 2K3-MK110
OPTIONAL
TWIN DRIVE
LINE 77
TO 2X9-01
204B
2K1
204B
211C
GND
2X2-2
260K
211C
2XJ4-3
2XP4-3
260J
G
12
COOLING PUMP MOTOR
205A 211D
2XP4-1 2XP4-2
2XJ4-1 2XJ4-2
,X
2M1
,B
205B
206A 211E ,E
206A
2K1
95
204C
204D ,D204C
2X5-2
2X6-2
GND
2X2-3
,F
260E 260E
G
DRIVE
12
ENCLOSURE FANS
10 6
211X
2M2
12
206B
2X6-3
260F
G
76 76
77 77
78 78
79 79
80 80
81 81
82 82
83 83
84 84
85 85
86 86
87 87
88 88
89 89
90 90
91 91
92 92
93 93
94 94
95 95
96 96
97 97
98 98
99 99
100 100
101 101
102 102
103 103
104 104
105 105
106 106
107 107
108 108
109 109
110 110
111 111
112 112
113 113
114 114
10 HDWA-SVN002D-EN
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2X6-4
2X6-5
2X6-6
2X2-6
Installation
GND
211P 211P
TO 2T3-N
OPTIONAL TWIN DRIVE
TO 2T3-L
2T3 TRIO 24VDC POWER SUPPLY
204E
204E
2X5-3
LINE 62
LINE 61
2X10
USE ONLY
120VAC MAX
FOR COMPUTER
211J 211J
1XP2-21XJ2-1
1XJ2-2
211K
G
HN
RECEPTACLE
227B
260B
1XP2-1
227A
260A
2X2-5
TO 1K20
WF8
USB
1XJ2-3
1XP2-3
GND
211S
LINE 179
SERVICE TOOL
222A
218A
211S
20A
13
24
203C
2Q3
260V
2X1-3
260T
2XP10
H
HH
IN
110-120VAC
BATT
2T5 DRIVE UPS
OUT
110-120VAC
H
2XP11
260G
2X1-6
G
LOWMAINS FAULT
G
LINE 233
LINE 238
TO 1K22-2
TO 1K11 J3-1
TO OPTIONAL
WATER FLOW
DETECTION CONTROLS
221E
221D
1X1-4
221B
1XP1-2 1XJ1-2
221A
220A
1XP1-11XJ1-1
220B
GND
225A
N
B
NN
A
RS485
NC/NO
COM
NC/NO
COM
NC/NO
COM
N
219A
GND
1XP5
SEE INSET C
GND
2X1-6
2W1 2W2
G
260L
HN
220C 221C
LINE 230
TO 1X1-2
1X1-1
222E
225E
260N216A
208A 210A
1XJ1-3 1XP1-3
260M 260P
1X1-5
1XJ5
TRANE FACTORY WIRED
LG
N
2T7
OUT
24VDC
120VAC
V(-) V(+)
2X3-22X3-1
210G208G
210H
LINE 204
TO 1K3 J2-4
LINE 203
TO 1K3 J2-3
208H
,F
1XP3-1 1XJ3-1 1XP3-21XJ3-2
219B
2X1-5
2X1-2
2XJ7-2 2XP7-2
G
HN
2XP7-1 2XJ7-1
222C 222D 225D 225C
2X1-1
217A
,F
218B
2X1-4
260AG
260V
,C
219B
218B
,C
,D
,D
2XP7-3 2XJ7-3
LINE 96
TO 2T1-36
LINE 96
TO 2T1-35
2T8
50VDC
HN
219C
2T9
50VDC
218C
HN
219D
2T10
50VDC
218D
HN
INSET C
H1 AND H3
120VAC 60HZ
,AE260AE 260AD
(-)(+)
G
,AD260AC
(-)(+)
G
(-)(+)
G
219F
H1 AND H2
110VAC 50HZ
H1 H2H3
223A
2F5
218F
231B 232B
260AC
226A
X2X1
27VAC
2T6
224A
5A
10A
233B
2F4
150VDC
10A
230A
2F3
HGN
SERVICE POWER TO 1XJ5
FIELD SUPPLIED 110-120VAC
LINE 155
TO 1XP2-5
TO 1T1 AND 1T2
UC800 POWER SUPPLIES
LINE 155
TO 1XP2-4
GND
2X2-1
271A
LINE 272
TO 2XJ3-2
TO MBC CONTROL BOARD
LINE 273
TO 2XJ3-1
270A
INSET C
115 115
116 116
117 117
118 118
119 119
120 120
121 121
122 122
123 123
124 124
125 125
126 126
127 127
128 128
129 129
130 130
131 131
132 132
133 133
134 134
135 135
136 136
137 137
138 138
139 139
140 140
141 141
142 142
143 143
144 144
145 145
146 146
147 147
148 148
149 149
150 150
HDWA-SVN002D-EN 11
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Installation
11. Using Tracer TU, navigate to the Configuration menu, expand the UC800 field and change "Uninterruptible Power Supply" from "Clary" to "N1C".
Note: If you don't see this option or do not have
version 2.01 firmware or later, skip this step.
Important: Firmware 2.01 or new is required.
Check/Upgrade the UC800 Firmware Version
To check and/or upgrade the firmware on the UC800, see the instructions below:
1. Connect with TU and go to the Configuration menu and click the "Upgrade Controller" option.
2. If the version is not 2.01 or later, click the drop down menu under Version to choose a newer version and then click "Upgrade Device" to upgrade.
12 HDWA-SVN002D-EN
Page 13
Installation
Battery Charge
NOTICE:
Equipment Damage!
Do not start the chiller before the UPS is fully charged. Starting the chiller before the UPS is fully charged could cause catastrophic equipment damage.
The UPS drive requires eight (8) hours to fully charge the internal battery.
Check UPS Power Status
To check the UPS powers up, see the instrcutions below:
1. Hold the “-” / ON button for 3 second to turn on.
Figure 9. UPS ON-OFF buttons
Figure 10. UPS display
b. Press and hold the ON button again for 3 seconds to
check the buzzer gets silenced.
3. To turn the UPS off, press and hold the OFF “O” button for 1 – 2 seconds.
2. Pass Criteria
a. Startup process takes approximately 10 seconds
and UPS turns on, refer to the following figure. The UPS is in the battery mode and will buzz/alarm every few seconds during battery test.
HDWA-SVN002D-EN 13
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Page 16
Trane - by Trane Technologies (NYSE: TT), a global climate innovator - creates comfortable, energy efficient indoor environments for commercial and residential applications. For more information, please visit trane.com or tranetechnologies.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.
HDWA-SVN002D-EN 23 Apr 2021
Supersedes HDWA-SVN002C-EN (Dec 2020)
©2021 Trane
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