To help relieve negative pressure inside
commercial and industrial facilities, such
as factories, garages, pac king plants,
kitchens, bowling alleys, and welding
and foundry areas. Trane’s make-up air
units offer a wide range of cfm, from
1,600 to 64,000, and gas-fired burners
with capacities from 131,000 Btuh to
7,748,000 Btuh. These ranges of fer
excellent variety when selecting a unit
that will fill both the owner’s needs and
those of the specifying engineer. These
units are flexible in that they can be
located indoors or outdoors, and either
curb or grade mounted.
All standard units include the necessary
controls for operation, such as a flame
safeguard, an air proving differential
switch, a high temperature limit switc h,
and an ignition transformer. Component
parts are of the highest quality . Eac h unit
has overlapping, fail-safe protection
devices to handle failures should they
occur. Eac h unit is factory tested before it
ships, and is designed to provide years
of reliable, low maintenance operation.
Units are built with UL approved
components, where applicable. Special
gas controls can be furnished to comply
with FM or IRI requirements.
Controls
Electric P o wer
Dimension and Weights
Mechanical Specifications
Options
Accessories
2
4
6
7
8
9
11
16
18
19
36
37
43
MUA-PRC001-EN
3
À
Supply air intake view showing inlet hood
and birdscreen
Features and
Benefits
Á
Gas burner section
Â
Optional inlet damper wtih V-bank filter
Ã
Factory assembled g as manifold
compartment
Ä
Access compartment t o contr ol panel and
fan motor.
Note: Fan motor panel has been removed for photograph.
MUA-PRC001-EN4
Features and
Benefits
Basic Unit
Feature:
Casing with galvanized finish
Benefit:
Rust problem is greatly reduced
Feature:
Water tight construction
Benefit:
Designed for indoor or outdoor
mounting
Feature:
Access doors are hinge mounted with
industrial type hardware
Benefit:
Provides simple access to service
compartments without removing sheet
metal screws and panels
Feature:
Adjustable motor mount
Benefit:
Belt tension can be field adjusted for
maximum belt life and for motor speed
adjustment
Feature:
Basic unit is factory assembled and
wired
Benefit:
Reduces field installation cost
Gas-Fired Unit
Feature:
Many standard, natural gas burning
units bear the ETL label. Contact
factory for verification.
Benefit:
Meets certain insurance requirements
Feature:
Optional temperature control systems
available
Benefit:
Select system to satisfy application
Feature:
Optional dual fuel gas manifold
Benefit:
Standby flexibility in case natural gas
supply is interrupted
Feature:
Optional construction provides return
air cycle
Benefit:
Maximum 80 percent return air cycle
results in fuel economy for pressurized
heating systems and eliminates need for
two-speed fan operation. Minimizes
heating costs.
Feature:
All fuses factory furnished
Benefit:
Delay at start-up eliminated
Feature:
Factory tested before being shipped
Benefit:
Eliminates majority of field start-up
problems caused by defective controls
Feature:
No flues or stacks are used
Benefit:
Eliminates backdraf t and dangerous
contaminants from entering the space
5MUA-PRC001-EN
Horiz ontal Configurations
For all arrangements shown, the g as
piping and controls are on the near side.
Selected horizontal units are available
with special options — cooling coils (DX,
chilled water), steam and electric coils,
no burner section.
Unit
Configurations
V er tical Configurations
For all arrangements shown, the g as
piping and controls are on the near side.
The electric control cabinet (EC) and
disconnect are on the side opposite the
air entering side. Selected vertical units
are available with special options —
steam and electric coils, no burner
section.
MUA-PRC001-EN6
Application
Considerations
Outdoor Units
Outdoor make-up air units are the most
common approach to relieving negative
pressure inside commercial and
industrial facilities. All units of fer the
advantage of a full support system that
is watertight, pro vides a plenum for
return air, and has easily accessible
piping and electrical connections.
The Need for Make-Up Air Units
When more air is exhausted from a
building than is supplied by the
mechanical systems, the building is
under a “negative” condition. Air will
leak into the building through cracks,
windows, and doors. When a negative
condition exists:
1
Flues and stacks may experience a
backdraf t and cause dangerous
contaminants to remain in the occupied
space. In the case of flues, the products
of combustion may condense and
corrode the equipment.
2
Under negative conditions, the exhaust
system sees a greater static pressure.
The capacity of each fan is reduced and
this results in an inadequate removal of
contaminants.
3
Drafts and cross-currents will increase in
a negative condition, causing an
uncomfortable or unhealthy work
environment.
What Fuel to Use?
The most common fuel for heating
make-up air is natural gas. This is
because 100 percent of the energy goes
into the air stream (92 percent sensible, 8
percent latent). Direct firing eliminates
the need for heat exchangers or
combustion chambers that can corrode
or leak. Natural gas is often the least
expensive fuel and is usually readily
available.
Note: Select ed hor iz ontal and ver tical
units are av ailable with special coil
options (DX, chilled w at er, st eam or
electric).
7MUA-PRC001-EN
Digits 1,2,3 — Unit Description
DFO = Direct Fired Outdoor Unit
Digit 4 — Development Sequence
A = First Generation
Digits 5,6,7 — Unit Size
109 = Unit Size 109
112 = Unit Size 112
115 = Unit Size 115
118 = Unit Size 118
215 = Unit Size 215
218 = Unit Size 218
220 = Unit Size 220
222 = Unit Size 222
225 = Unit Size 225
230 = Unit Size 230
SSS = Special Unit Size
Digit 8 — Main Power Supply
0 = No Selection
A = 115/60/1
B = 230/60/1
C = 208/60/1
D = 208/60/3
E = 230/60/3
F = 460/60/3
S = Special
Digit 9 — Fuel
N = Natural Gas
P = LP Gas (Propane)
S = Special
Digit 10 — Design Sequence
C = Third Design
Digit 1 1 — Gas Control Option
A = Series 14 Constant Disc harge
Temperature
B = Series 44 Space T emperature Control
S = Special
Digit 12 — Type Gas Tr ain Approv als
1 = Standard
3 = IRI
4= FM
S = Special
Digits 13,14 — Burner Input Rating (MBh)
AA = 275 MBh Input
AB = 550 MBh Input
AC = 825 MBh Input
AD = 990 MBh Input
AE = 1 100 MBh Input
AF = 1375 MBh Input
AG = 1650 MBh Input
AH = 1925 MBh Input
AJ = 2200 MBh Input
AK = 2475 MBh Input
AL = 2750 MBh Input
AN = 3025 MBh Input
AP = 3300 MBh Input
AQ = 3575 MBh Input
AR = 3850 MBh Input
AT = 4125 MBh Input
AV = 4400 MBh Input
AW = 4675 MBh Input
AX = 4950 MBh Input
A Y = 5225 MBh Input
AZ = 5500 MBh Input
A1 = 5775 MBh Input
A2 = 6050 MBh Input
A3 = 6325 MBh Input
A4 = 6600 MBh Input
A5 = 6875 MBh Input
A6 = 7150 MBh Input
A7 = 7425 MBh Input
A8 = 7700 MBh Input
A9 = 7975 MBh Input
SS = Special
Digit 15 — Blower Motor HP
0 = No Selection
B = ¾ HP Motor
C = 1 HP Motor
D = 1½ HP Motor
E = 2 HP Motor
F = 3 HP Motor
G = 5 HP Motor
H = 7½ HP Motor
J = 10 HP Motor
K = 15 HP Motor
L = 20 HP Motor
M = 25 HP Motor
P = 30 HP Motor
Q = 40 HP Motor
R = 50 HP Motor
T = 60 HP Motor
S = Special
Digit 16 — Motor Speed and Starter
0 = No Selection
1 = Single Speed ODP 1800 RPM
2 = Single Speed TEFC 1800 RPM
3 = Single Speed Energy Efficient ODP
1800 RPM
4 = Single Speed Energy Efficient TEFC
1800 RPM
5 = 2S1W ODP 1800/900 RPM
6 = 2S2W ODP 1800/1200 RPM
S = Special
Digit 17 — Fan Dischar ge*
Horizontal Ar rangement
1 = Arrangement 1, T op
2 = Arrangement 2, Side
3 = Ar rangement 3, Bottom
*Select arrangements from page 6.
V ertical Arrang ement
4 = Arrangement 4, Side
5 = Arrangement 5, T op
6 = Arrangement 6, Side
*Select arrangements from page 6.
Digit 18 — Inlet Hood and Birdscreen
0 = None
A = Inlet Hood and Birdscreen with
Permanent Filters
B = Inlet Hood and Birdscreen without
Filters
Digit 19 — V-Bank Filt er Section
0 = No Selection
A = V-Bank Filter Section with Permanent
Filters
B = V-Bank Filter Section without Filters
Digit 20 — Dampers/Mixing Box
0 = No Selection
A = Motorized RA Damper
B = Motorized 75/25 Damper
C = Mixing Box — Temperature Control
D = Mixing Box — Building Pressure
Control
E = Mixing Box — Manual Control
Digit 21 — Miscellaneous Options
A = Controls Opposite from Standard
B = Motorized Inlet Damper
C = Motorized Outlet Damper
D = Insulation on Basic Frame
E = Insulation on Filter Section
F = Internal Blower/Motor Isolation
G = Extended Grease Lines
H = Inlet On-Off Duct Stat
K = 1 15V Duplex Service Receptacle with
Power Transformer
L = Circuit Analyzer
M = Painted Basic Unit and Accessories
N = UV Flame Sensor
P = Clogged Filter Switc h with Light
Q = Exhaust Interlock
R = Interlocking Relay
T = City of Chicago Controls
V = Omit Disconnect Switch
W= High Gas Pressure Regulator 1-5 PSIG
X = High Gas Pressure Regulator 5-1 0 PSIG
Y = Adjustable Drive
S = Special
8 = Low Gas Pressure Burner
Notes:
External Pressure Drop in inches of water. Add pressure drop of the optional accessories, if used, to the pressure drop of the
duct work.
Fresh Air Inlet Hood and Birdscreen.13” WC
Fresh Air Inlet Hood With Filters.25” WC
Motor Operated Inlet Damper.13” WC
Motor Operated Discharge Damper.13” WC
V-Bank Filter Section.25” WC
Mixing Box .40” WC
Table PD-2 — Direct-Fir ed Outdoor Unit — Bur ner Selection (MBh Input)
ModelsStd Air70 F80 F90 F1 00 F 110 F 120 F
DFO70 FRiseRiseRiseRiseRiseRise
1092250185211238264291317
1124000329376423470517563
1155500452517581646710775
118800065775184593910331127
215105008639861 1 091233 13561479
21815000123314091585 1761 19372113
22022000180820662324 2583 28413099
22229000238327233064 3404 37454085
22540000328737574226 4696 51655635
23056000460252595917 6574 7231—
Notes:
1. Determine the temperature rise required through the heater by subtracting winter design temperature from the desired
indoor temperature.
2. Select burner required:
BTUH= CFM x T x 1.08
Formula includes 1.08 constant for heat content of air and .92 factor which is an average ratio of net and gross heating
values of common fuel gases. (92% sensible, 8% latent).
3. Contact Diversified Commercial Products Technical Support on temperature rise requirements greater than 120 F.
GP-09Pilot Gas Pressure Regulator
GP-11Main Gas Shutoff Valve
GP-13Pilot Gas Shutoff Valve
GP-17Auxiliary Gas Shutoff Valve
GP-18Auxiliary Gas Shutoff Valve
GP-27Orificed Needle Valve
VG-0 1Pilot Gas V alve
VG-02Main Gas Valve
VG-03Auxiliary Gas Valve
VG-04N/O Vent V alve
VG-07Maxitrol Modulating Valve
PS-04Low Gas Pressure Switch
PS-07High Gas Pressure Switch
Notes:
1
V ents to outside furnished by factory
on outdoor units.
2
Under 825 MBh will require an additional
gas pressure regulator if inlet
pressure exceeds 1 psig.
3
4400 MBh and above will require a
minimum inlet pressure of 1 psig. For
inlet pressure under 1 psig, contact
factory.
4
For inlet pressure under 1 0” WC, contact
factory.
5
Contact factory for manifold required for
CGA.
*Items PS-04, PS-07, VG-04 and GP-18 are not required to
meet IRI requirements if the unit is ETL approved. Refer to
page 40.
11MUA-PRC001 -EN
Gas
Piping
Table GP-1— Gas Pr essur e Regulator Selection
If Burner Size (BS) Is:And Gas Pressure (GP) Is:Then:
BS < 825GP< 7” WCCall factory to verify availability and pricing
7”WC
< GP < 10” WCUse low gas pressure burner
10”WC
< GP < 1 PSINo low gas pressure burner or high gas pressure regulator required
1 PSI < GP < 5 PSIUse high gas pressure regulator 1-5 PSI
5 PSI < GP
10 PSI < GP
50 PSI < GPCall factory to verify availability and pricing
990 < BS < 4125GP < 7” W CCall factory to verify availability and pricing
7” WC
10” WC < GP < 5 PSINo low gas pressure burner or high gas pressure regulator required
5 PSI < GP
10 PSI < GP
50 PSI < GPCall factory to verify availability and pricing
4400 < BS < 7975GP < 1 PSICall factory to verify availability and pricing
1 PSI
5 PSI < GP < 10 PSIUse high gas pressure regulator 5-10 PSI
10 PSI < GP
50 PSI < GPCall factory to verify availability and pricing
< 10 PSIUse high gas pressure regulator 5-10 PSI
< 50 PSIUse high gas pressure regulator over 10 PSI
< GP < 10” WCUse low gas pressure burner
< 10 PSIUse high gas pressure regulator 5-10 PSI
< 50 PSIUse high gas pressure regulator over 10 PSI
< GP < 5 PSINo low gas pressure burner or high gas pressure regulator required
< 50 PSIUse high gas pressure regulator over 10 PSI
MUA-PRC001-EN12
Gas
Piping
Table GP-2 — Gas Pipe Connection Siz e — Dir ect-Fired Units — IRI Gas T rain — R/A Meeting ETL
Not temperature sensitive. Mounted on
remote control station.
2
Air Sensor
Installed in blower discharge.
3
Amplifier
Installed in electrical control panel.
Contains wiring terminals, sensitivity
adjustments and one calibrating
potentiometer.
4
Modulator/Regulator Val ve
Mounted in gas piping manifold.
Receives electrical signal from amplifier
and adjusts gas pressure to maintain
desired temperature.
5
Remote Control Station
Optional
System 14 Applications
Controls discharge air temperature with
instantaneous response and is ideal for
industrial areas and commercial spaces
such as kitc hens, hotels, restaurants and
boiler rooms.
Control Operation
Desired temperature at Á is set at the
remote temperature selector À. The air
sensor Á senses leaving air temperature
and sends an electrical signal to the
amplifier Â. The amplifier then sends an
electrical signal to the modulator/
regulator valve Ã, which adjusts ga s
pressure to the burner, maintaining the
desired temperature at Á.
Control Sequence with F an and
Heat Switches
Fan and heat switches are included
when a remote control station is ordered
as an option.
Fan Switc h On
Optional damper opens, damper end
switch closes, fan motor starter is
energized, fan runs.
The freeze-stat will stop the fan if the
discharge leaving air temperature is
below 45 F, three minutes after the fan is
turned on.
Fan Switc h Of f
Optional damper closes, damper end
switch opens, fan motor starter is deenergized, fan is off.
Heat Switch On
If the fan switch is on, and the air flow
switch closes, power is applied to the
flame failure safeguard relay to begin
predetermined ignition sequence.
Note: The f an switch must be on, or the
burner will not light, ev en if the heat
switch is on.
Heat Switch Of f
Heat is off.
MUA-PRC001-EN16
Controls
System 44 — Space Temper atur e Contr ol
ÀÁÂÃÄ
Component Description
1
Selectrastat
Mounted on remote control station in
heated area where temperature is
sensed. T emperature range 55 F to 90 F.
2
Air Monitor
Installed in blower discharge. Senses
temperature.
3
Amplifier
Installed in electrical control panel.
Contains adjustments for maximum and
minimum discharge air temperature,
three calibrating potentiometers and a
sensitivity adjustment.
4
Modulator/Regulator V alve
Mounts in gas piping manifold. Receives
electrical signal from amplifier and
adjusts gas pressure to maintain desired
temperature.
5
Remote Control Station
Optional
™
System 44 Applications
Provides space temperature control
electronically and is ideal for commercial
and industrial buildings.
T emperature Contr ol Operation
Desired temperature at
Selectrastat on the remote control
station. The Selectrastat controls the
discharge air temperature as long as this
temperature remains within preset
maximum and minimum limits. If the
discharge air temperature approac hes
either of the set limits, the discharge air
monitor
which will adjust the disc harge air
temperature to a higher or lower level
via the modulator/regulator valve Ã.
When the space temperature
approaches the assigned setting, the
Selectrastat resumes control.
Control Sequence with F an and
Heat Switches
Fan and heat switches are included
when the remote control station is
ordered as an option.
Á
will signal the amplifier Â,
À
is set at the
Fan Switc h On
Optional damper opens, damper end
switch closes, fan motor starter is
energized, fan runs.
The freeze-stat will stop the fan if the
discharge leaving air temperature is
below 45 F, three minutes after the fan is
turned on.
Fan Switc h Of f
Optional damper closes, damper end
switch opens, fan motor starter is deenergized, fan is off.
Heat Switch On
If the fan switch is on, and the air flow
switch closes, power is applied to the
flame failure safeguard relay to begin
predetermined ignition sequence.
Note: The fan switch must be on, or the
burner will not light, ev en if the heat
switch is on.
Heat Switch Of f
Heat is off.
Optional
17MUA-PRC001 -EN
Electric
Power
Table EP-1 — Mot or Electr ical Data — Single-Speed Mot or
Notes:
NA = Not Available
FLA based on NEC ratings
3-Phase3-Phase
MUA-PRC001-EN18
Dimension and
Weights
Horizontal Arrang ement — Single Blo wer
109 112 115 1 18
ItemUnit Components
1Centrifugal Supply Fan
2Fan Motor
3Heat Source (Line Burner)
4Control Cabinet
5Hinged Control Cabinet Access Door
6Motor and Drive Access Plate
7Access Door
8Removable Suspension Lifting Lug
9Manifold Compartment
10Observation Port
11Unit Base
Inlet Hood Support (By Others)
• The purpose of hood support is to
support the weight of the unit
accessories which are at tac hed to the
inlet of the basic unit.
• The hood support can be made from
two, 2” x 2” x ¼” angle iron.
• The bottom of the angle iron support
should be fitted with a base. The base
can sit on the roof and does not have
to be fixed to the roof. An isolation pad
may be put between the base and the
roof.
• One angle iron support should be
located in, or close to, the outer
corners of the hood. The supports can
be bolted to the hood.
1Centrifugal Supply Fan
2Fan Motor
3Heat Source (Line Burner)
4Control Cabinet
5Hinged Control Cabinet Access Door
6Motor and Drive Access Plate
7Access Door
8Removable Suspension Lifting Lug
9Manifold Compartment
10Observation Port
11Unit Base
Inlet Hood Support (By Others)
• The purpose of hood support is to
support the weight of the unit
accessories which are attached to the
inlet of the basic unit.
• The hood support can be made from
two, 2” x 2” x ¼” angle iron.
• One angle iron support should be
located in, or close to, the outer
corners of the hood. The supports can
be bolted to the hood.
• The bottom of the angle iron support
should be fitted with a base. The base
can sit on the roof and does not have
to be fixed to the roof. An isolation pad
may be put between the base and the
roof.
Horizontal Arrang ement — Single Blow er
Return Air Opening Downstream of Bur ner
Motorized Ret ur n Air Damper — Motori zed 75/25 D amper
109 112 115 11 8
ItemUnit Components
1Centrifugal Supply Fan
2Fan Motor
3Heat Source (Line Burner)
4Control Cabinet
5Hinged Control Cabinet Access Door
6Motor and Drive Access Plate
7Access Door
8Removable Suspension Lifting Lug
9Manifold Compartment
10Observation Port
11Unit Base
Inlet Hood Support (By Others)
• The purpose of hood support is to
support the weight of the unit
accessories which are attached to the
inlet of the basic unit.
• The hood support can be made from
two, 2” x 2” x ¼” angle iron.
• The bottom of the angle iron support
should be fitted with a base. The base
can sit on the roof and does not have
to be fixed to the roof. An isolation pad
may be put between the base and the
roof.
• One angle iron support should be
located in, or close to, the outer
corners of the hood. The supports can
be bolted to the hood.
Horizontal Arrang ement — Double Blow er
Return Air Opening Downstream of Bur ner
Motorized Ret ur n Air Damper — Motori zed 75/25 D amper
215 218 220 222 225 230
ItemUnit Components
1Centrifugal Supply Fan
2Fan Motor
3Heat Source (Line Burner)
4Control Cabinet
5Hinged Control Cabinet Access Door
6Motor and Drive Access Plate
7Access Door
8Removable Suspension Lifting Lug
9Manifold Compartment
10Observation Port
11Unit Base
Inlet Hood Support (By Others)
• The purpose of hood support is to
support the weight of the unit
accessories which are attached to the
inlet of the basic unit.
• The hood support can be made from
two, 2” x 2” x ¼” angle iron.
• One angle iron support should be
located in, or close to, the outer corners
of the hood. The supports can be bolted
to the hood.
• The bottom of the angle iron support
should be fitted with a base. The base
can sit on the roof and does not have
to be fixed to the roof. An isolation pad
may be put between the base and the
roof.
Horizontal Arrang ement — Single Blow er
With Mixing Box
109 112 115 11 8
ItemUnit Components
1Centrifugal Supply Fan
2Fan Motor
3Heat Source (Line Burner)
4Control Cabinet
5Hinged Control Cabinet Access Door
6Motor and Drive Access Plate
7Access Door
8Removable Suspension Lifting Lug
9Manifold Compartment
10Observation Port
11Unit Base
Inlet Hood Support (By Others)
• The purpose of hood support is to
support the weight of the unit
accessories which are at tac hed to the
inlet of the basic unit.
• The hood support can be made from
two, 2” x 2” x ¼” angle iron.
• The bottom of the angle iron support
should be fitted with a base. The base
can sit on the roof and does not have
to be fixed to the roof. An isolation
pad may be put between the base
and the roof.
• One angle iron support should be
located in, or close to, the outer
corners of the hood. The supports can
be bolted to the hood.
Horizontal Arrang ement — Double Blow er
With Mixing Box
215 218 220 222 225 230
ItemUnit Components
1Centrifugal Supply Fan
2Fan Motor
3Heat Source (Line Burner)
4Control Cabinet
5Hinged Control Cabinet Access Door
6Motor and Drive Access Plate
7Access Door
8Removable Suspension Lifting Lug
9Manifold Compartment
10Observation Port
11Unit Base
Inlet Hood Support (By Others)
• The purpose of hood support is to
support the weight of the unit
accessories which are attached to the
inlet of the basic unit.
• The hood support can be made from
two, 2” x 2” x ¼” angle iron.
• One angle iron support should be
located in, or close to, the outer corners
of the hood. The supports can be bolted
to the hood.
• The bottom of the angle iron support
should be fitted with a base. The base
can sit on the roof and does not have
to be fixed to the roof. An isolation
pad may be put between the base
and the roof.
Note:
*Contact factory for shipping weight on models exceeding 50,000 CFM.
BasicBasic
Table W-2 — Roof Curb Weights in Pounds
Description1091 121151 1 8215218220222225230
Roof Curb for Basic Frame—No Return Air150150150150200200270270300300
Roof Curb for Basic Frame—With Return Air Downstream of Burner150150150150200200270270300300
Roof Curb for Basic Frame—With Mixing Box Option215215215215270270340340375375
Unit Size
35MUA-PRC001 -EN
Mec hanical
Specifications
General
The BASIC unit is factory-assembled,
wired and test-fired. DEPENDING ON
THE OPTIONS, UNIT MAY SHIP IN
SECTIONS DUE TO PHYSICAL SIZE
OF EQUIPMENT. Although designed
primarily for outdoor mounting, it can be
mounted indoors. Units are mounted on
steel rails with lifting lugs, whic h make
them suitable for curb or slab mounting.
Units are available for operation on
either natural or LP (propane) gas.
Casing
Basic unit casings are fabricated
of die-formed galvanized steel.
Unit sizes 109-220 shall be 18-g auge.
Unit sizes 225-230 shall be 18-gauge,
except exterior walls which are
16-gauge.
Access doors are hinge-mounted with
industrial-type hardware for easy access
to service compartments.
All casings shall be airtight and
weatherproof. Complete access shall be
provided to all components through
gasketed access doors or panels. This
includes the motor, blower , burner,
electrical components, and manifold
sections.
Fans
Supply fans shall be double width,
double inlet centrifugal type with FC fan
wheels. Fans are tested in accordance
with AMCA 21 0. The fan or fans shall be
mounted on a heavy-duty polished steel
shaft designed for a maximum operating
speed not to exceed 75 percent of its first
critical speed. Bearings are to be heavyduty, industrial prelubricated type.
Bearing life is 100,000 hours.
Blowers are driven by a V-belt package
sized with a capacity of 25 percent
greater than the motor horsepower.
Multiple belt applications will be
matched sets. Drives are adjustable
pitched diameter type up through 7½ hp,
fixed on motors over 7½ hp.
Burner Section
The burner section shall contain a
Maxon NP burner constructed of rustresistant cast iron bodies (which serve as
the gas manifold) drilled to discharge the
fuel between diverging #321 stainless
steel mixing plates. The entire burner
assembly is mounted directly in the air
stream being heated. The fresh air
stream passes through the mixing plates
and mixes with the fuel as combustion
air; thus, all available heat from the
gaseous fuel is released directly into the
air stream. Air velocities across the
burner assemblies are established by the
use of profile plates.
The manifold is located outside of the
airstream and shielded from
atmospheric conditions by means of a
protective compartment with hinged
access. An observation por t shall be
located to provide view of the pilot and
main flame.
Units shall be supplied with a widerange burner with a modulating
turndown ratio of 25 to 1 . Adjustable
profile plates shall be provided and sized
to maintain the required velocity across
the line burner. The operation of the
burner shall be programmed through
the flame safeguard with timed prepurge
and flame sensing.
Control Enclosure
Units shall be provided with a control
compartment. All controls mounted
within this compartment are to be wired
to a numbered terminal strip.
All wiring is to be color coded and in
accordance with NEC. A circuit diagram
of the approved electrical drawing shall
be provided with the unit. All electrical
components shall bear the UL label.
Controls
Unit controls shall consist of a spark
ignition system with a flame rod sensing
the flame, a high temperature limit
switch set at 185 F, a flame safeguard
with alarm contacts, ignition
transformer, air proving dif ferential
switch, timed freeze protection, and a
series 14 or 44 modulating control
system.
The unit shall also contain a main fan
starter and overloads, control circuit
fuses, and vents for outdoor units.
Gas T rain Approvals
The standard gas train consists of a main
manual gas shutoff valve, a motorized
electric main gas valve,
the Maxitrol modulating gas valve,
a manual pilot gas shutoff valve, a
manual pilot gas pressure regulator, a
pilot gas valve, an orificed needle valve,
and an auxiliary gas valve.
The Factory Mutual (FM) gas train
consists of a manual main gas shutoff
valve, a motorized electric main gas
valve, the Maxitrol modulating gas valve,
a manual pilot gas shutoff valve, a
manual pilot gas pressure regulator, a
pilot gas valve, an orificed needle valve,
a high/low gas pressure switch, a
manual auxiliary gas shutoff valve, and
an auxiliary gas valve. (Optional)
The Industrial Risk Insurers (IRI) gas train
consists of a manual main gas shutoff
valve, a motorized electric main gas
valve, the Maxitrol modulating gas valve,
a manual pilot gas shutoff valve, a
manual pilot gas pressure regulator, a
pilot gas valve, an orificed needle valve,
a high/low gas pressure switch, a
manual auxiliary gas shutoff valve, a
normally open vent valve, and an
auxiliary gas valve. (Optional)
MUA-PRC001-EN36
Motoriz ed Retur n Air D amper
Purpose
T o pro vide a w ay for recirculating return
air.
Operation
A two position switch controls the return
air damper.
When the two position switch is in the
“RA” position, the RA damper opens.
Fifty percent of supply air is RA,
50 percent of supply air is OA.
RA damper can be set to allow from
0 percent to 50 percent return air by field
adjustment of the linkage rods. The gas
valve opening is restricted when the RA
damper is open.
Code requires that outside ventilation air
be provided to the space in the amount
of 4 cfm per 1 MBh of burner rated
input.
All units are provided with a means that
will allow the customer to interlock O A
fans when the amount of OA provided
by the unit is not sufficient to meet the
4 cfm per 1 MBh requirement.
Options
When the two position switch is in the
“OA” position, the RA damper is closed,
and 100 percent of supply air
is OA.
Note: This option cannot be used with a
two speed fan mot or.
Note: This option can be used with
either the Motoriz ed Inlet Damper
option or the Motori zed Outlet D amper
option.
Option Includes:
• Return air damper
• Two position damper motor
• Damper switch
Motoriz ed 75/25 Damper
Purpose
To provide a way for recirculating return
air and letting building pressure control
the amount of air which is recirculated.
Operation
If building pressure is less than desired,
the RA damper modulates to a more
closed position and the interlocked
burner profile damper modulates to a
more open position. More OA is brought
into building.
If building pressure is greater than
desired, the RA damper modulates to a
more open position and the interlocked
burner profile damper modulates to a
more closed position. Less OA is brought
into building.
At no time will the unit provide less than
25 percent OA to the building.
In general terms, the minimum OA is
25 percent; however, there are
cases where it can be as high as
40-50 percent, depending upon unit size,
burner size, gas train type and
gas pressure.
Code requires that outside ventilation air
be provided to the space in the amount
of 4 cfm per 1 MBh of burner rated input.
All units are provided with a means that
will allow the customer to interlock O A
fans when the amount of OA provided
by the unit is not sufficient to meet the 4
cfm per 1 MBh requirement.
Note: This option cannot be used with a
two speed fan mot or.
Note: This option can be used with
either the Motoriz ed Inlet Damper
option or the Motori zed Outlet D amper
option.
Option Includes:
• Return air damper
• Burner profile damper
• Linkage
• Modulating damper motor(s)
• Photohelic differential pressure gauge
37MUA-PRC001 -EN
Mixing Box —
Temperature Contr ol
Purpose
To provide a way for recirculating return
air and letting mixed air temperature
determine the amount of OA/RA.
Operation
A temperature sensor located after the V bank filter modulates the OA and RA
dampers to maintain a set temperature.
If temperature at sensor is cooler than
setting, OA damper modulates to a more
closed position, and RA damper
modulates to a more open position.
If temperature at sensor is warmer than
setting, OA damper modulates to a more
open position, and RA damper
modulates to a more closed position.
Options
The minimum OA damper position is
factory set with a potentiometer. The
minimum OA damper position is set at 4
cfm per 1 MBh of burner rated input, or
25% supply air, whic hever is larger.
The desired temperature at the
temperature sensor is set at the control
cabinet at the unit.
Option Includes:
• Mixing box with V-bank filter and
permanent filters
• Dampers
• Modulating damper motor(s)
• Temperature sensor
Mixing Box —
Manual Control
Purpose
To provide a way for recirculating return
air and using manual control to
determine the amount of OA/RA.
Operation
A manual potentiometer located at the
remote control station determines the
OA/RA setting. The minimum OA damper
position is factory set with a
potentiometer. The minimum OA
damper opening is set at 4 cfm per
1 MBh of burner rated input, or 25%
supply air, whic hever is larger .
Option Includes:
• Mixing box with V-bank filter and
permanent filters
• Dampers
• Modulating damper motor(s)
• Manual potentiometer
Note: Remote contr ol station not
included.
MUA-PRC001-EN38
Mixing Box —
Building Pressure Contr ol
Purpose
To provide a way for recirculating return
air and letting building pressure control
the amount of air which is recirculated.
Operation
If building pressure is less than desired,
the RA damper modulates to a more
closed position and the OA damper
modulates to a more open position.
More OA is brought into building.
If building pressure is greater than
desired, the RA damper modulates to a
more open position and the OA damper
modulates to a more closed position.
Less OA is brought into building.
The minimum OA damper position is
factory set with a potentiometer. The
minimum OA damper position is set at 4
cfm per 1 MBh of burner rated input, or
25% supply air, whic hever is larger.
The desired pressure differential is set at
the photohelic.
Options
Option Includes:
• Mixing box with V-bank filter and
permanent filters
• Dampers
• Modulating damper motor(s)
• Photohelic differential pressure gauge
Motoriz ed Inlet Damper
Purpose
To provide a shut-off damper .
Operation:
When the fan switch is on, the inlet
damper begins to open. As the inlet
damper approaches the full open
position, a built-in end switch located
inside the damper motor closes. The
closed end switch starts the fan motor.
When the fan switch is turned to the
“off” position, or if there is a power
failure, the inlet damper closes.
Option Includes:
• Damper
• Two position damper motors with builtin end switch and spring return
• Linkage
39MUA-PRC001 -EN
Options
Motoriz ed Outlet Damper
Purpose
To provide a shut-off damper .
Operation
When the fan switch is on, the outlet
damper begins to open. As the outlet
damper approaches the full open
position, a built-in end switch located
inside the damper motor closes. The
closed end switch starts the fan motor.
When the fan switch is turned to the
“off” position, or if there is a power
failure, the outlet damper closes.
CGA Approv al Requirements
A DFOA unit with no mixing box,
motorized RA damper , or motorized 75/
25 damper can bear the CGA label if:
1
The unit SCFM is less than the Maximum
SCFM given below.
2
The unit input is less than the Maximum
Input BTUH given below.
3
The static pressure is in the range given
below.
4
Unit discharge temperature is 75 F
maximum.
5
The ambient temperature is minus 40 F
or greater.
6
The unit has a maximum temperature
rise of 90 F for single blower units and
100 F for double blower units.
7
The unit minimum input rating is 1/25 of
the Max. Input BTUH given below.
8
The fuel is natural gas.
9
The motor is a single speed motor.
10
Unit components are standard (there are
exceptions to this).
• Two position damper motor with builtin end switch and spring return
• Linkage
ETL Labeling Requirements
A DFOA unit with a mixing box,
motorized RA damper , or motorized
75/25 damper can bear the ETL label if:
1
The unit SCFM is less than the
Maximum SCFM given below.
2
The unit input is less than the Maximum
BTUH rating given below.
3
The unit temperature rise is less than the
Maximum Temperature Rise given
below.
4
The fuel is natural gas.
5
The motor is a single speed motor.
6
Unit components are standard (there are
exceptions to this).
ModelMax.Max.Max. T emp.
No.SCFMBTUHRise
DFOA 1 093,000291,262100 F
DFOA 1124,250412,6211 00 F
DFOA 1156,000582,524100 F
DFOA 1188,500680,000100 F
DFOA 21512,0001,349,831100 F
DFOA 21818,0001,800,000100 F
DFOA 22026,0002,924,634100 F
DFOA 22231,0003,100,0001 00 F
DFOA 22546,0005,174,353100 F
DFOA 23064,0006,400,000100 F
ETL Labeling Requirements
A DFOA unit with no mixing bo x,
motorized RA damper , or motorized
75/25 damper can bear the ETL label if:
1
The unit SCFM is less than the
Maximum SCFM given below.
2
The unit input is less than the Maximum
BTUH rating given below.
3
The unit temperature rise is less than the
Maximum Temperature Rise given
below.
4
The fuel is natural gas.
5
The motor is a single speed motor.
6
Unit components are standard (there are
exceptions to this).
ModelMax.Max.Max. T emp.
No.SCFMBTUHRise
DFOA 1 093,000424,565120 F
DFOA 1124,250601,290120 F
DFOA 1156,000848,880120 F
DFOA 1188,5001,202,580120 F
DFOA 21512,0001,697,760120 F
DFOA 21818,0002,546,640120 F
DFOA 22026,0003,678,480120 F
DFOA 22231,0004,385,880120 F
DFOA 22546,0006,508,080120 F
DFOA 23064,0009,054,720120 F
These requirements were current when this catalog was
printed.
Please contact Technical Support for the most current
data available.
MUA-PRC001-EN40
Options
Exhaust Interloc k
The exhaust interlock is a pair of contacts
on the unit that will close when the unit
is “on.” The customer can wire the
exhaust fan to the contacts so that when
the heating unit is “on,” the exhaust fan
will also be “on.” Note the heating unit
turns on the exhaust fan.
The auxiliary contacts on the fan motor
starter are the contacts whic h are used
as the exhaust interlock. The auxiliary
contacts are wired to the numbered
terminal strip. The customer can wire the
indicated terminals into the control
circuit of the exhaust fan.
Note: If the cust omer wants the exhaust
fan to t ur n the heating unit “on,” he/she
has to provide a pair of contacts that will
close when the exhaust fan is “on.”
Interloc king Relay
The interlocking relay is two pair of
contacts, one normally open and the
other normally closed. The contacts
switch positions when the unit is “on.”
The contacts are wired to the numbered
terminal strip. The customer can wire a
wide range of devices to the interlocking
relay by wiring to the indicated
terminals.
Seven Day Timeclock/
Night Setback Thermostat
The seven day timeclock is used
primarily for either one of the following:
1
Start and stop the unit at preset times
Example: A building is occupied at
8:00 AM. At 4:30 PM, people leave the
building. The timeclock could be set to
turn the unit on at 7:30 AM and of f at
5:00 PM.
2
The timeclock can be used with an on-of f
night setback thermostat (NSB
thermostat). The timeclock and NSB
thermostat would be wired so that
during the night, the NSB thermostat
would turn the unit on and off.
Example: Same as example above, only
at 5:00 PM the NSB thermostat would
turn the unit on and off. If the
temperature in the space fell below the
setting of the NSB thermostat, the unit
would come “on.” If the temperature
rose above the setting, the unit would go
“off.”
Inlet On-Off Duct Stat
Automatically turns burner off when inlet
air temperature equals setting of control.
Works as a loc kout for the burner.
Example: If we want the burner to be
“off” if the entering air temperature is
65 degrees, the inlet on-off duct stat
would be set at 65 degrees.
Without the inlet on-off duct stat, if the
fan switch and heat switc h are both “on,”
no matter how warm the incoming air ,
the burner will go as low as low fire, but
will not go “off.”
UV Flame Sensor (UV Mini-Peeper)
Flame sensor checks to make sure the
pilot flame has ignited before gas is sent
to the main burner. Operates by sensing
the light of the pilot flame.
If the flame sensor does not sense the
pilot flame, the unit shuts down (fan and
burner go off) and the flame failure light
on the optional remote panel
goes on.
The unit has to be reset by pushing the
reset button on the burner relay .
Differences between UV Flame Sensor
and Flame Rod:
Both are used for the same purpose —
to chec k if the pilot flame is on. The
flame rod is “standard.” The UV sensor
needs to be ordered as an option.
If condensation forms on the flame rod
while the unit is off, it may give a false
signal and prevent the unit from coming
on. The wet flame rod does not sense
the pilot flame and shuts the unit down.
This nuisance tripping can be avoided
with the UV flame sensor.
Optional Gas Controls
Series 14 — Constant Dischar ge
Temperature
The constant discharge temperature, ga s
modulating control system consists of
the Maxitrol electronic gas modulating
system (55 to 90 F range), which includes
a discharge air sensor located in the
blower discharge, a modulator/regulator
valve mounted in the gas piping
manifold, an amplifier installed in the
electrical control panel, a 115 to 24 volt
transformer, and a remote temperature
selector.
Series 44 — Space Temperature Contr ol
The space temperature control, gas
modulating control system consists of
the Maxitrol electronic gas modulating
system, which includes a S eries 44
discharge air sensor (55 to 90 F range)
mounted in the blower discharge, a
modulator regulator valve mounted in
the gas piping manifold, an amplifier
installed in the electric control panel, a
115 to 24 volt transformer , and a
Selectrastat mounted in the area where
the temperature is to be sensed.
41MUA-PRC001 -EN
Options
Fact ory Installed Options
Motors — General
All motors are provided as standard,
with a starter for external overload
protection, a control transformer, and a
fusible disconnect switch.
Open Drip-Proof Mot or
60 Hz/1800 Rpm
Single Phase
Optional 115V motors are available in ¾
to 3 hp models. Optional 208V motors
are available in ¾ to 7½ hp models.
Optional 230V motors are available in ¾
to 10 hp models. All motors have rigid
base construction and ball bearings.
Class A insulation is on all motors up to
and including 3 hp models. Class B
insulation is on 5 hp and above models.
Three-Phase
Optional 208, 230, 460V available in 1 to
60 hp models. All models have rigid
base construction and ball bearings.
Class B insulation is on all three-phase
motors.
Energy Ef ficient ODP
60 Hz/1800 Rpm
Three-Phase Only
Optional 208V motors are available in 1
to 30 hp models. 230 and 460V motors
are available in 1 to 60 hp models. All
motors have rigid base construction and
ball bearings. Class B insulation is on all
motors.
Totally Enclosed Motor
60 Hz/1800 Rpm
Three-Phase Only
Optional 208V motors are available in ¾
to 20 hp models. Optional 230 and 460V
motors are available in ¾ to 60 hp
models. All motors have rigid base
construction and ball bearings.
Energy Ef ficient TEFC
60 Hz/1800 Rpm
Three-Phase Only
Optional 208V motors are available in 1
to 30 hp models. 230 and 460V motors
are available in 1 to 60 hp models. All
motors have rigid base construction and
ball bearings. Class B insulation is on all
motors.
T wo-Speed/One Winding Motors
60 Hz/1800/900 Rpm
Three-Phase Only
Optional 208 and 230V motors available
on 1 to 20 hp models. Optional 460V
motors are available on 1 to 50 hp
models. All motors have rigid base
construction and ball bearings. Class B
insulation is on all motors.
T wo-Speed/T wo Winding Motors
60 Hz/1800/1200 Rpm
Three-Phase Only
Optional 208 and 230V motors available
on 1 to 20 hp models. Optional 460V
motors are available on 1 to 50 hp
models. All motors have rigid base
construction and ball bearings. Class B
insulation is on all motors.
Additional Options*
Inlet Hood and Birdscreen
Hood constructed of 18-gauge
galvanized steel. Birdscreen is 18-g auge
galvanized steel with one-inc h square
openings.
V -Bank Filt er Section
Not required when a mixing box is
specified. Constructed of 18-gauge
galvanized steel.
Dampers and Mixing Box
Motoriz ed Retur n Air Damper
This option provides a way to recirculate
air, with the return air opening
downstream of the burner. This option
includes return air damper, a twoposition damper motor, linkage and
damper switch. It is not available with
two-speed motors.
Motoriz ed 75/25 Damper
This option provides a way for
recirculating return air and allows
building pressure to control the amount
of air that is recirculated. This option
includes a return air damper, burner
profile plate damper, damper linkage,
and modulating pressure controller. It is
not available with two-speed motors.
Mixing Box — T emper atur e Contr ol
This option provides a way for
recirculating return air and allows mixed
air temperature to determine the amount
of OA/RA. This option includes mixing
box with filter section, dampers, damper
actuator(s), and damper controls.
Mixing Box — Building Pressure Contr ol
This option provides a way for
recirculating return air and allows
building pressure to control the amount
of air which is recirculated. This option
includes a mixing box with filter section,
dampers, damper actuator(s), and
damper controls (including a photohelic
differential pressure gauge).
Mixing Box — Manual Control
This option provides a way for
recirculating return air and using manual
control to determine the amount of OA/
RA. This option includes a mixing box
with filter section, dampers, damper
actuator(s), and a manual
potentiometer.
Inlet/Outlet Dampers
Motoriz ed Inlet Damper
This option provides a shutoff damper .
This option includes an outside air
damper, damper motor with built-in end
switch, and linkage. It is not available
with a mixing box.
Motoriz ed Outlet Damper
This option provides a shutoff damper .
This option includes a discharge damper ,
two-position damper motor with a builtin end switch, and linkage.
*Based on unit design, some options
can ship factory installed or field
installed. Contact the factory f or
verification.
MUA-PRC001-EN42
Accessories
Additional F actory Installed
Options
High Gas Pressure Regulator
1-5 Psig
Units 825 MBh and less require an
additional gas pressure regulator if inlet
pressure exceeds 1 psig. Inlet pressure at
the job must be specified.
5-10 Psig
An additional regulator is furnished. Inlet
pressure at the job must be specified.
Insulation
One-inch, 1½ lb. fiberglass insulation pin
spotted to casing.
Insulation on Basic Frame
Insulation on Filter Section
Internal Blo wer/Mot or Isolation
This option includes a steel frame for
blower(s) and a fan motor with spring
type vibration isolators. It is not available
on vertical units.
Extended Grease Lines
This option allows lubrication of fan
bearings from the control side of the unit.
Controls Opposite fr om Standard
Inlet On-Off Duct Stat
This automatically turns the burner off
when inlet air temperature equals
desired discharge air temperature. It
works as a lockout for the burner .
Temperature range of 25 to 225 SPDT.
1 15V Duplex Receptacle
This option includes a transformer and
disconnect switch for the receptacle.
Components are mounted in the gas
piping manifold.
Circuit Analyzer
Provides indicator lights for maintenance
troubleshooting. If the unit is not
functioning properly, the service person
will want to know which circuits are open
and which are closed. The circuit analyzer
will tell the service person, at a glance,
the status (open or closed) of the
different circuits. If an indicating light is
lit, the circuit is in its correct operating
mode. It mounts on the control panel of
the unit. The number of lights and
functions depends on the control options
of the unit.
UV Flame Sensor
The flame sensor chec ks to make sure
the pilot flame has ignited before gas is
sent to the main burner. It operates by
sensing the light of the pilot flame.
Clogged Filter Switc h
This option includes a pressure sensing
switch whic h senses the pressure drop
across the filters. When the pressure
drop reaches the setpoint, the switc h
trips and lights the clogged filter light.
It is not required when City of Chicago
controls are ordered.
Exhaust Fan Inter loc k
This option includes a pilot duty rated
normally open contact on the main
supply fan motor starter that will close
simultaneously with the starter (1 0 amp
contacts).
Interloc king Rela y
This option is energized by an auxiliary
contact on the supply fan motor starter
that can be used for additional
equipment that may need to run when
the supply fan is running (12 amp
contacts).
City of Chicago Controls
This option includes an access door
interlock switc h, an alarm horn with
silence switch, low temperature limit,
and a clogged filter switch.
Field Installed A ccessor ies
Vibration F eet
Rubber-in-shear vibration isolators
cannot be ordered with a roof curb —
they ship unmounted.
Vibration Feet — Basic Fr ame
Vibration F eet — Filter Section
Vibration F eet — Mixing Box
Seven-Day Time Clock
This option includes a Paragon sevenday general purpose time control with a
four -pole switch.
100 DBL Alarm Hor n and Silencing
Switch
The alarm horn and silencing switch are
field-wired so that if the pilot flame does
not ignite, the alarm sounds. To silence
the alarm, the push button silencing
switch is pushed.
Remote Control Station
Option includes fan and heat switches,
burner on light, alarm light, and Maxitrol
Selector or Selectrastat.
On-Off Night Setback Thermostat
This option will shut unit off when space
temperature is above setpoint. This is a
115V thermostat with a temperature
range of 50 to 80 F. Option is normally
used together with the seven-day
timeclock option.
High Gas Pressure Regulator —
Over 1 0 Psig
Specify inlet pressure at the jobsite. This
is required for selection of the regulator.
Roof Curbs
Roof curbs are fabricated of 12-gauge
galvanized steel. Curb g asket is provided.
The 12-inch high roof curbs ship
disassembled.
Roof Curb For Basic Frame —
No return air
Roof Curb For Basic Frame —
With return air downstream of the
burner
Roof Curb For Basic Frame —
With mixing box option
43MUA-PRC001 -EN
The T rane Company
An American Standard Company
www.trane.com
For more information contact your local
district office, or e-mail us at
comfort@trane.com
Literature Order Number
File Number
Supersedes
Stocking Location
Since The Trane Company has a policy of continuous product and product data improvement, it reserves the
right to change design and specifications without notice.
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.