Trane UE1, UD1, DE1, DD1, UD1-H User's Information Manual

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WARNING
!
WARNING
!
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
— DO NOT RELY ON SMELL ALONE TO DETECT
LEAKS. DUE TO VARIOUS FACTORS, YOU MAY NOT BE ABLE TO SMELL FUEL GASES.
U.L. recognized fuel gas and CO detectors are recommended in all applications, and their installation should be in accordance with the manufacturer's recommendations and/or local laws, rules, regulations, or customs.
— Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
32-5027-18
Available in French Canadian (FC)
User’s Information Guide
Gas Furnaces — Non-Condensing Fan Assisted Combustion System Upflow / Horizontal and Downflow / Horizontal
Contents
Dangers, Warnings & Cautions 1 General Information 1 To Start the Furnace 2 Proper Maintenance 4 The Problem Solver 6 Regular Dealer Maintenance 7 Warranty 9
SAFETY HAZARD
DO NOT USE THIS UNIT IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FURNACE AND TO RE­PLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.
FAILURE TO FOLLOW THIS WARNING MAY RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, OR DEATH.
GENERAL INFORMATION
Understand the signal words WARNING and CAUTION. These words are safety alert words. WARNING indicates hazards which could result in personal injury or death. CAUTION is used to indicate unsafe practices which could result in minor injury or property damage.
IMPORTANT FACTS
The flow of combustion and ventilating air must not be ob­structed from reaching the furnace. Air openings provided in the casing of the furnace must be kept free of obstruc­tions which would restrict airflow, thereby affecting effi­ciency and safe operation of your furnace.
Also, air openings provided to the area in which the furnace is installed and the space around the furnace shall not be blocked or obstructed. Keep this in mind should you choose to remodel the area which contains your furnace. If addi­tional insulation is added after the furnace is installed, the area around the furnace must be inspected to ensure it is free and clear of insulation. If this furnace is installed in an attic or other insulated space it must be kept free and clear of all insulating materials as some insulating materials are combustible.
Furnaces must have air for proper performance. There must be a free flow of fresh air sufficient for efficient com­bustion and safe ventilation of your furnace.
The combustion air for your furnace must be fresh uncon­taminated air. Paints, varnishes, laundry bleaches, de­tergents, many household cleaners, water softening salts, adhesives, and all such products release fumes containing compounds which could lead to early heat exchanger and vent system deterioration. Do not store these types of prod­ucts near your furnace.
User’s Information
WARNING
!
WARNING
!
WARNING
!
Never store gasoline, combustible materials, or other flammable liquids or vapors near your furnace.
Carbon monoxide, fire or smoke can cause serious bodily injury, death, and/or property damage.
A variety of potential sources of carbon monoxide can be found in a building or dwelling such as gas-fired clothes dryers, gas cooking stoves, water heaters, furnaces and fireplaces. The U.S. Consumer Product Safety Commission recommends that users of gas-burning appliances install carbon monoxide detectors as well as fire and smoke dectec­tors, listed by a nationally recognized agency (e.g. Under­writers Laboratories or International Approval Services), to help alert dwelling occupants of the presence of fire, smoke or unsafe levels of carbon monoxide.
NOTE: The manufacturer of your furnace does not test any detectors and makes no representations regarding any brand or type of detector.
SAFETY HAZARD
BODILY INJURY CAN RESULT FROM HIGH VOLTAGE ELECTRICAL COMPONENTS, FAST MOVING FANS, AND COMBUSTIBLE GAS. FOR PROTECTION FROM THESE INHERENT HAZARDS DURING INSTALLATION AND SER­VICING, THE ELECTRICAL SUPPLY MUST BE DISCON­NECTED AND THE MAIN GAS VALVE MUST BE TURNED OFF. FAILURE TO FOLLOW THIS WARNING MAY RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, OR DEATH.
Installing and servicing heating equipment can be hazard­ous due to gas and electrical components. Only trained and qualified personnel should install, repair or service heating equipment.
Untrained personnel can perform basic maintenance func­tions such as cleaning and replacing filters. All other opera­tions must be performed by trained service personnel.
Parts and controls of this furnace are unique. Should ser­vice or modification be required, be sure your servicer uses only factory authorized parts, kits, or accessories for this furnace.
If you experience a problem with the operation of your furnace, check the “Problem Solver” section of this manual before you call for a possibly unneeded service call.
SAFETY HAZARD
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THE INSTALLATION IN­STRUCTIONS PROVIDED WITH THE FURNACE AND THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER. FAILURE TO FOL­LOW THIS WARNING MAY RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, OR DEATH.
To Start the Furnace
Lighting instructions.
Your furnace does not use a continuously burning pilot flame. Therefore, manually lighting your furnace is not re­quired. Your furnace is equipped with an automatic ignition system. It uses a hot surface ignition device that automati­cally lights the burners each time the thermostat signals the furnace to start.
SAFETY HAZARD
DO NOT ATTEMPT TO MANUALLY LIGHT THE FURNACE. FAILURE TO FOLLOW THIS WARNING MAY RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, OR DEATH.
1. Please read all safety information in this book before operating furnace.
2. Set thermostat to lowest setting. Turn off all electric power to furnace.
3. Remove the furnace front panel to gain access to the main gas valve.
4. Turn gas cock knob clockwise or the toggle switch located on the main gas valve inside the unit to “OFF” position (see illustration on this page). If external gas cock is used, turn to “OFF” position (see illustration on next page). Allow 5 minutes for any gas within the unit to escape. LP gas being heavier than air may require forced ventilation. If you smell gas STOP! Follow the “What To Do If You Smell Gas” instructions on the front cover of this book. If you don’t smell gas, go to next step.
5. Turn gas cock knob counterclockwise or the toggle switch to “ON” marker (see illustration on this page).
6. Replace the furnace front access panel.
7. Turn on main electrical supply and set thermostat to de­sired setting. Combustion blower will start and ignition device will start to heat up. After approximately 15 sec­onds main gas valve will open and burners will ignite.
On/Off Switch
Your furnace may have a “Knob Switch” or a “Toggle Switch” to turn the gas ON or OFF.
© 2011 Trane 32-5027-18
Gas Valve On / Off Toggle Switch
User’s Information
CAUTION
!
8. When thermostat is satisfied, main burners will extinguish.
9. If main burners fail to ignite, lower thermostat setting or disconnect electrical supply, wait 5 minutes, raise thermostat setting above indicated temperature.
10. If furnace will not light, turn “OFF” all gas and elec­tricity to unit and call servicer or gas supplier.
For complete shutdown.
Turn gas cock knob on main gas valve to “OFF” position. Disconnect electrical supply to unit.
NOTE THE LOCATION OF THE MANUAL MAIN GAS SHUTOFF VALVE FOR YOUR FURNACE.
Have your installer or servicer show you the location if you have any questions.
If this is done during the cold weather months, provisions must be taken to prevent freeze-up of all water pipes and water receptacles.
Whenever your house is to be vacant, arrange to have someone inspect your house for proper temperature. If your furnace should fail to operate, damage could result, such as frozen water pipes.
Flame Roll-out Device.
All models are equipped with a fusible link located near the burners. In case of flame roll-out, the link will open (melt) and cause the circuit to open which shuts off all flow of gas.
UPFLOW FURNACE Manual Main Gas Shut-off Valve May Be Located on the Left or Right Side
HORIZONTAL FURNACE Manual Main Gas Shut-off Valve May Be Located on the Top or Bottom Side
TOP VIEW OF RIGHT SIDE PIPING
32-5027-18 3
User’s Information
CAUTION
!
WARNING
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Proper Maintenance Reduces Energy Use
AIR FILTERS
NOTE: Filters are NOT included with all Furnaces
A clean filter saves money.
When the furnace circulates and filters the air in your home, dust and dirt particles build up on the filter. Exces­sive accumulation can block the airflow, forcing the unit to work harder to maintain desired temperatures.
And the harder your unit has to work, the more energy it uses. So you pay more any time your system is running with a dirty filter.
Never operate your unit for either heating or cooling with filters removed.
Help ensure top efficiency by cleaning the filter once a month. Clean it twice a month during seasons when the unit runs more often.
Your filter may or may not be framed.
You can clean the filter with a vacuum, OR you can wash it with a household detergent.
Both methods are quick and easy, and guaranteed to im­prove the performance of your system.
Replacing your filter.
When replacing your furnace filters, always use high veloc­ity type which are the same size as originally supplied. Filters are available from your dealer.
Where disposable filters are used, they must be a high ve­locity type which are the same size as originally supplied.
How to remove your filter.
Airflow
UPFLOW BOTTOM RETURN
Airflow
Airflow
UPFLOW SIDE RETURN
To replace filters, remove blower access door, push back to flex the filter and clear the filter retaining bracket at the front of the unit. After cleaning, replace the filter in the same manner making sure that the filter wire is secured in place in both front and back filter retaining brackets. Replace blower access door.
A bottom return air inlet as shown features a 17" x 25" x 1" filter in the 17-1/2" wide furnace cabinets; a 20" x 25" x 1" filter in the 21" wide models; and a 24" x 25" x 1" filter in the 24-1/2" wide cabinet.
For vertical UPFLOW ONLY, a left or right return air inlet as above (left side shown) requires trimming of the factory supplied filter to 17" x 25" x 1" for both the 21" and 24-1/2" wide furnaces.
Air filters may also be located outside of the furnace using a
SIDE FILTER FRAME.
SAFETY HAZARD
DISCONNECT POWER TO UNIT BEFORE MOVING THE BLOWER DOOR. FAILURE TO FOLLOW THIS WARNING MAY RESULT IN PERSONAL INJURY, PROPERTY DAM­AGE, OR DEATH.
Upflow furnaces use a high velocity type air filter which may be located within the furnace blower compartment in either a BOTTOM or SIDE (left or right) return air inlet. The furnace may be secured with filter retaining brackets (as shown) or a filter retainer wire.
4 32-5027-18
Airflow
UPFLOW ONLY
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