IMPORTANT --- This document contains a wiring diagram and service information. This is customer property and is to remain with this unit.
Please return to service information pack upon completion of work.
SAFETY HAZARD! This information is intended for use
by individuals possessing adequate backgrounds of electrical and
mechanical experience. Any attempt to repair a central air conditioning product may result in personal injury and/or property damage.
The manufacture or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection
with its use.
LIVE ELECTRICAL COMPONENTS! During instal-
lation, testing, servicing, and troubleshooting of this product, it may
be necessary to work with live electrical components. Failure to follow all electrical safety precautions when exposed to live electrical
components could result in death or serious injury.
NOTE: This unit as shipped is ONLY compatible with
Trane and American Standard communicating thermostats
and outdoor units. (24VAC thermostats cannot be used)
With the addition of a BAYCC24VK01 accessory, this unit
can be compatible with a 24VAC single or multistage heat
pump or air conditioner.
PRESSURIZED REFRIGERANT! SYSTEM CONTAINS
OIL AND REFRIGERANT UNDER HIGH PRESSURE. RECOVER
REFRIGERANT TO RELIEVE PRESSURE BEFORE OPENING THE
SYSTEM.
DO NOT USE NON-APPROVED REFRIGERANTS OR REFRIGERANT
SUBSTITUTES OR REFRIGERANT ADDITIVES.
Note: This unit is certified to UL 1995.
The interior cabinet wall meets the following:
- UL94-5VA Flame Class Listed
- UL723 Steiner Tunnel Listed for 25/50 Flame/
Smoke
- UL746C Listed for Exposure to Ultraviolet Light,
Water Exposure and Immersion
NOTICE: Since the manufacturer has a policy of continuous product and product data improvement, it reserves the right to change design and specifications without notice.
MODEL
RATED VOLTS/PH/HZ.
RATINGS 1
INDOOR COIL — Type
Rows — F.P.I.
Face Area (sq. ft.)
Tube Size (in.)
Refrigerant Control
Drain Conn. Size (in.) 2
DUCT CONNECTIONS
INDOOR FAN — Type
Diameter-Width (In.)
No. Used
Drive - No. Speeds
CFM vs. in. w.g.
No. Motors — H.P.
Motor Speed RPM
Volts/Ph/Hz
F.L. Amps
FILTER
Filter Furnished?
Type Recommended
No.-Size-Thickness
REFRIGERANT
Ref. Line Connections
Coupling or Conn. Size — in. Gas
Coupling or Conn. Size — in. Liq.
DIMENSIONS
Crated (In.)
Uncrated
WEIGHT
Shipping (Lbs.) / Net (Lbs.)
*AM8A0A24V21CA
200-230/1/60
See O.D. Specifications
Plate Fin
3/4 NPT
See Outline Drawing
Centrifugal
Direct - Variable
See Fan Performance Table
Variable ECM
208-230/1/60
Throwaway
1 - 16 X 20 - 1 in.
R-410A
H x W x D
51 x 20 x 24.5
49.9 x 17.5 x 21.8
126/116
PRODUCT SPECIFICATIONS
*AM8A0B30V21CA
See O.D. Specifications
3 - 14
3.67
3/8
EEV
See Outline Drawing
11 X 8
1
See Fan Performance Table
1 - 1/2
3.0
No
Brazed
3/4
3/8
200-230/1/60
Plate Fin
3 - 14
5.04
3/8
EEV
3/4 NPT
Centrifugal
11 X 10
1
Direct - Variable
1 - 1/2
Variable ECM
208-230/1/60
3.0
No
Throwaway
1 - 20 X 20 - 1 in.
R-410A
Brazed
3/4
3/8
H x W x D
56.8 x 23.5 x 24.5
55.7 x 21.3 x 21.8
150/138
*AM8A0C36V31CA
200-230/1/60
See O.D. Specifications
Plate Fin
3 - 14
5.50
3/8
EEV
3/4 NPT
See Outline Drawing
Centrifugal
11 X 10
1
Direct - Variable
See Fan Performance Table
1 - 1/2
Variable ECM
208-230/1/60
3.0
No
Throwaway
1 - 22 X 20 - 1 in.
R-410A
Brazed
7/8
3/8
H x W x D
58 x 25.5 x 24.5
56.9 x 23.5 x 21.8
157/146
MODEL
RATED VOLTS/PH/HZ.
RATINGS 1
INDOOR COIL — Type
Rows — F.P.I.
Face Area (sq. ft.)
Tube Size (in.)
Refrigerant Control
Drain Conn. Size (in.) 2
DUCT CONNECTIONS
INDOOR FAN — Type
Diameter-Width (In.)
No. Used
Drive - No. Speeds
CFM vs. in. w.g.
No. Motors — H.P.
Motor Speed RPM
Volts/Ph/Hz
F.L. Amps
FILTER
Filter Furnished?
Type Recommended
No.-Size-Thickness
REFRIGERANT
Ref. Line Connections
Coupling or Conn. Size — in. Gas
Coupling or Conn. Size — in. Liq.
DIMENSIONS
Crated (In.)
Uncrated
WEIGHT
Shipping (Lbs.) / Net (Lbs.)
* May be "A" or "T"
1 These Air Handlers are AHRI certified with various Split System Air Conditioners and Heat Pumps (AHRI STANDARD 210/240).
2 3/4" Male Plastic Pipe (Ref.: ASTM 1785-76)
*AM8A0C42V31CA
200-230/1/60
See O.D. Specifications
Plate Fin
4 - 14
5.04
3/8
EEV
3/4 NPT
See Outline Drawing
Centrifugal
11 X 10
1
Direct - Variable
See Fan Performance Table
1 - 1/2
Variable ECM
208-230/1/60
3.0
No
Throwaway
1 - 22 X 20 - 1 in.
R-410A
Brazed
7/8
3/8
H x W x D
58 x 25.5 x 24.5
56.9 x 23.5 x 21.8
162/150
*AM8A0C48V41CA
200-230/1/60
See O.D. Specifications
Plate Fin
4 - 14
5.96
3/8
EEV
3/4 NPT
See Outline Drawing
Centrifugal
11 X 10
1
Direct - Variable
See Fan Performance Table
1 - 3/4
Variable ECM
208-230/1/60
4.2
No
Throwaway
1 - 22 X 20 - 1 in.
R-410A
Brazed
7/8
3/8
H x W x D
62.8 x 25.5 x 24.5
61.7 x 23.5 x 21.8
174/162
PRODUCT SPECIFICATIONS
*AM8A0C60V51CA
200-230/1/60
See O.D. Specifications
Plate Fin
4 - 14
5.96
3/8
EEV
3/4 NPT
See Outline Drawing
Centrifugal
11 X 10
1
Direct - Variable
See Fan Performance Table
1 - 1
Variable ECM
208-230/1/60
5.5
No
Throwaway
1 - 22 X 20 - 1 in.
R-410A
Brazed
7/8
3/8
H x W x D
62.8 x 25.5 x 24.5
61.7 x 23.5 x 21.8
175/163
TAM82
WIRING DIAGRAM FOR *AM8 AIR HANDLERS
5. ET WIRING MAY BE BROWN OR ORANGE.
TAM83
SEQUENCE OF OPERATION FOR *AM8
AM8 Sequence of Operation
Abbreviations
• AFC = Airow Control
• EVC = Expansion Valve Control
• EEV = Electronic Expansion Valve
• EHC = Electric Heat Control
• HHC= Hydronic Heat Control
This unit as shipped is ONLY compatible with Trane
and American Standard communicating thermostats and OD units. (24VAC thermostats cannot be
used)
With the addition of a BAYCC24VK01 accessory, this
unit can be compatible with a 24VAC single or
multistage heat pump or air conditioner.
The installing and servicing technician should have an
understanding of the sequence of operation to be
able to properly setup and diagnose functions of
the air handler.
See unit, auxiliary heat, and field wiring diagrams
for additional information.
Continuous Fan
IMPORTANT: If the indoor air exceeds 60% relative
humidity or simply feels uncomfortably humid, it is
recommended that the indoor fan only be used in
the AUTO mode.
1. When a fan request is received from the thermostat, the AFC sends a command to the serial
communicating blower motor to run. Airflow can be
adjusted through the thermostat
2. Humidity Control – When enabled in the thermostat, this feature will disable any blower off delays
and disable continuous fan mode when the humidity is above the dehumidification setpoint. This will
help prevent coil condensation from being evaporated back into the air stream.
Cooling mode
1. When a request for 1st stage cooling is received,
the AFC sends a command to the serial communicating blower motor to run at 1st stage cooling
airflow. (Delay profiles from the thermostat may
change blower motor timing and actual airflow
demand)
TAM84
2. The EVC will receive input from the two temperature sensors and start to control 1st stage superheat.
3. When a request for 2nd stage cooling is received,
the AFC sends a command to the serial communicating blower motor to run at 100 % cooling
airflow.
4. The EVC will now control superheat for 2nd stage.
5. When a request for cooling is removed, the AFC will
turn off the blower motor after any user selected
fan-off delays have expired.
NOTE: Delay profiles from the thermostat may change
blower motor timing and actual airflow demand
Heatpump (compressor only)
1. When a request for 1st stage heat is received, the
AFC sends a command to the serial communicating blower motor to run at 1st stage heating
airflow.
2. Humidifier contacts close
3. The EVC will drive the EEV to the heating position
and refrigerant will flow in the reverse cycle.
4. When a request for 2nd stage mechanical heat is
received, the AFC sends a command to the serial
communicating blower motor to run at 100 % heating airflow.
5. When a request for heatpump is removed, the humidifier contacts open and the AFC will turn off the
blower motor after any user selected fan-off delays
have expired.
NOTE: Delay profiles from the thermostat may change
blower motor timing and actual airflow demand
Electric Heat
1. When a request for electric heat is received, the
AFC communicates to the EHC how much demand for auxiliary heat is being requested
2. The EHC determines the number of elements that
will be used for this request and sends a message
to the AFC for proper airflow. (The EHC determines the amount of heat available per stage by
either factory programming or by the kw jumper
position)
3. The AFC sends a command to the serial communicating blower motor to run proper airflow and close
the blower interlock relay on the EHC.
4. Humidifier contacts close.
5. As demand from the thermostat increases, the EHC
will communicate to the AFC the required airflow
when energizing additional relays.
NOTE: The EHC has “lead-lag or rotating” logic built in
that energizes the electric heat relays based upon
cycle counts. To verify operation of all heating
elements, switch thermostat to Emergency Heat
and raise the setpoint of the thermostat at least 5
degrees above the actual room temperature.
Hydronic Heat
1. When the request for hydronic heat is received, the
AFC communicates to the HHC how much auxiliary heat is being requested
2. The HHC will close the K1 relay contacts that enable the boiler or circulating pump to start.
3. The HHC sends a signal to the AFC when the inlet
water temperature reaches 100 degrees for a
maximum of 60 seconds, and then determines the
amount of airflow needed for the heat demand.
4. The AFC sends a command to the serial communicating blower motor to run at the requested CFM.
5. Humidifier contacts close.
6. As demand from the thermostat increases, the
HHC will communicate to the AFC matching airflow requirements.
Defrost
1. The OD unit will initiate defrost and send a message to the AFC.
2. The AFC will communicate to the EVC that the OD
is in defrost and the EVC will start to control the
correct superheat.
3. Electric or hydronic heat will be energized to help
temper the air. (Auxiliary heat options for defrost
can be adjusted through the Display Assembly
Configuration Menu)
Optional Condensate Switch
1. An optional OEM Condensate Switch can be installed within the unit. This switch is only available
through the National Distribution Center or Global
Parts.
2. OEM Condensate Switch contacts are Normally
Open and will close when water level inside the
unit rises. A closed switch will de-energize the OD
unit.
3. The OEM Condensate Switch is only operational
during the cooling mode and is not operational
during heating or defrost modes.
Note: Standard aftermarket condensate switches
(Normally Closed) can be wired in series with the
“External Switch” contacts on the AFC.
Important: The switch action must be selected in the
Configuration Menu section of the Display Assembly to either “Disable Cool” or “Disable All”.
Freeze Protection
1. The EVC control has the ability to sense when the
indoor coil is beginning to ice. If this event should
occur, the AFC will send a message to de-energize
the OD unit.
2. The indoor blower motor will continue running to aid
in defrosting the coil.
3. After 5 minutes, the OD will be turned back on.
(*CONT900 and the 1st release of the *ZONE950
will disable the indoor blower motor and OD unit for
30 minutes)
Unit Test Mode
Unit Test Mode will exit if any demand is given to the
unit.
To enter Unit Test Mode:
1. Set System Switch on comfort control to Off
2. Scroll to the Control Menu on the Display Assembly
3. Scroll down to the Unit Test selection and push the
“Enter” key
Sequence of Unit Test Mode (OD unit is not ener-
gized during the Unit Test Mode)
1. EVC drives the EEV motor to the 1st stage position
for 5 seconds
2. EVC drives the EEV motor to the 2nd stage position
for 5 seconds
3. AFC energizes the blower at 50% and then continues to ramp until it reaches 100% cooling airflow.
4. Humidifier contacts close when the blower starts
5. EHC energizes the circuit relay(s) for 5 seconds
each in 5 second intervals.
6. All relays de-energize and the blower shuts off five
seconds after the last bank of heat is energized.
7. HHC energizes its K1 relay that interfaces with
the boiler system or circulating pump. The blower
continues to run for 30 seconds and then K1 relay
contacts open and the blower shuts off.
If an error occurs during the Unit Test Mode, the Fault
LED will flash a code and continue the test.
TAM85
Fault Reporting
Control boards in this unit store active and historical
faults. Each control board will report active faults
continuously and will report the last four faults
stored after a power cycle of the unit. See Fault
Table section for list of fault codes
The active and historical faults can also be accessed
through the Alert Menu in the Display Assembly.
Clearing Fault History
Option 1:
a) Scroll to the Alert Menu in the Display Assembly
b) Scroll to the Alert History section.
c) Scroll to the Clear History selection and push the
Enter key. At the “Are You Sure” question, push the
Enter again.
Option 2:
a) Press and hold the Unit Test Button for 10-12 sec-
onds.
b) Release the Unit Test button and “wait” 5 seconds.
c) Cycle 230VAC power to the unit. (the blower panel
can be removed to achieve this)
CLEAR HISTORY? ↕
YES
Unit Test Button
J6
J11
Airflow Control (AFC)
<ENTER>
24 VAC
TEST
J4
13.8 VDC
Control Layout - Refrigerant Dip Switch
Refrigerant Switch SW1
• Set the system refrigerant to either R-410A or R-22
using the Refrigerant Switch located on the Expansion Valve Control board (EVC) in the Control Pocket.
• Factory default is R-410A.
• Note: The power must be shut off and then re-applied
in order for the EVC to recognize the change.
TAM86
SW1 Dip
Switch
Electronic Expansion Valve Control (EVC)
291
A
A
A
A
A
A
A
A
A
X
134
329
101
76
400
49
425
EXTERNAL STATIC PRESSURE
22
416
CFM
Watts
Powe r
Airflow
290
HEATING
AIRFLOW
CFM/ton
SETTING
434
152
507
129
542
101
69
550
37
532
CFM
Watts
350
CFM/ton
614
197
658
169
679
136
99
680
62
660
CFM
Watts
430
CFM/ton
650
208
690
180
709
145
710
108
69
690
CFM
Watts
450
CFM/ton
527
172
582
147
608
116
82
613
48
593
CFM
Watts
290
CFM/ton
679
218
716
189
734
153
734
115
75
714
CFM
Watts
350
CFM/ton
849
290
874
254
884
213
881
168
862
122
CFM
Watts
430 †
CFM/ton
889
310
912
273
921
231
917
184
899
136
CFM
Watts
450
CFM/ton
707
229
742
198
758
162
757
122
81
738
CFM
Watts
290
CFM/ton
864
297
888
261
898
220
895
174
876
127
CFM
Watts
350
CFM/ton
418
1066
375
1084
326
1089
272
1083
215
1064
CFM
Watts
430
CFM/ton
453
1116
410
1133
360
1139
304
1133
244
1115
CFM
Watts
450
CFM/ton
859
295
883
259
894
217
890
172
871
125
CFM
Watts
290
CFM/ton
401
1041
358
1059
310
1064
257
1058
202
1040
CFM
Watts
350
CFM/ton
470
1138
478
1220
487
1300
432
1302
368
1291
CFM
Watts
430
CFM/ton
462
1128
468
1208
476
1286
483
1360
422
1355
CFM
Watts
450
CFM/ton
4. Torque mode will reduce airflow when static is above approximately
0.3” water column.
5. All heating modes default to Constant CFM.
6. Cooling airflow values are with wet coil, no filter
4. Status LED will blink once per 100 CFM requested. In torque mode, actual airflow may be lower.
5. Torque mode will reduce airflow when static is above approximately 0.4" water column.
*AM8A0C60V51SA
MODEL NO.
AM8A0C60 Minimum Heating Airflow Settings
NOTE: Minimum auxiliary heating airflow is automatically configured by the air
handler model and the auxiliary heater model number. This is not field adjustable.
A
A
A
AM8 HEATER ATTRIBUTE DATA
Heater Attribute Data
*AM8A0A24V21SA
240 Volt
Heater Model No.
No Heater0--3.0**415--3.0**415
BAYEVAC05++114.801640020.029303.601230017.32525
BAYEVAC08++117.682620032.044455.761970027.73840
BAYEVAC10++119.603280040.054607.202460034.64750
BAYEVAC10LG31-3 PH9.603280023.132357.202460020.02830
Note: * May be "A" or "T"
Note: ** Motor Amps
Heater Model No.
No Heater0--3.0**415--3.0**415
BAYEVAC05++114.801640020.029303.601230017.32525
BAYEVAC08++117.682620032.044455.761970027.73840
BAYEVAC10++119.603280040.054607.202460034.64750
BAYEVAC10LG31-3 PH9.603280023.132357.202460020.02830
BAYEVBC15LG31-3 PH14.404200034.6475010.803690030.04145
BAYEVBC15BK1 - Circuit 1 1
BAYEVBC15BK1 - Circuit 2
Note: * May be "A" or "T"
Note: ** Motor Amps
1 MCA and MOP for circuit 1 contains the motor amps
No. of
Circuits
No. of
Circuits
2
CapacityMinimum
kWBTUHkWBTUH
CapacityHeater
kWBTUHkWBTUH
9.603280040.054607.202460034.64750
4.801640020.025253.601230017.32225
Heater
mps per
Circuit
240 Volt
mps per
Circuit
Circuit
Ampacity
Heater Attribute Data
*AM8A0B30V21SA
Minimum
Circuit
Ampacity
Maximum
Overload
Protection
Maximum
Overload
Protection
CapacityHeater
Capacity
208 Volt
Amps per
Circuit
208 Volt
Heater
Amps per
Circuit
Minimum
Circuit
Ampacity
Minimum
Circuit
Ampacity
Maximum
Overload
Protection
Maximum
Overload
Protection
Heater Attribute Data
*AM8A0C36V31SA
240 Volt208 Volt
Heater Model No.
No Heater0--3.0**415--3.0**415
BAYEVAC05++114.801640020.029303.601230017.32525
BAYEVAC08++117.682620032.044455.761970027.73840
BAYEVAC10++119.603280040.054607.202460034.64750
BAYEVAC10LG31-3 PH9.603280023.132357.202460020.02830
BAYEVBC15LG31-3 PH14.404200034.6475010.803690030.04145
BAYEVBC15BK1 - Circuit 1 1
BAYEVBC15BK1 - Circuit 2
BAYEVBC20BK1 - Circuit 1 1
BAYEVBC20BK1 - Circuit 2
Note: * May be "A" or "T"
Note: ** Motor Amps
1 MCA and MOP for circuit 1 contains the motor amps
No. of
Circuits
2
2
CapacityHeater
kWBTUHkWBTUH
9.603280040.054607.202460034.64750
4.801640020.025253.601230017.32225
9.603280040.054607.202460034.64750
9.603280040.050507.202460034.64345
mps per
Circuit
Minimum
Circuit
Ampacity
Maximum
Overload
Protection
CapacityHeater
Amps per
Circuit
Minimum
Circuit
Ampacity
Maximum
Overload
Protection
TAM813
A
A
A
AM8 HEATER ATTRIBUTE DATA
Heater Attribute Data
*AM8A0C42V31SA
240 Volt
Heater Model No.
No Heater0--3.0**415--3.0**415
BAYEVAC05++114.801640020.029303.601230017.32525
BAYEVAC08++117.682620032.044455.761970027.73840
BAYEVAC10++119.603280040.054607.202460034.64750
1 MCA and MOP for circuit 1 contains the motor amps
Heater Model No.
No Heater0--4.2**515--4.2**515
BAYEVAC05++114.801640020.030303.601230017.32730
BAYEVAC08++117.682620032.045455.761970027.74040
BAYEVAC10++119.603280040.055607.202460034.64950
3
4Blower communication error (Status LED will be ON solid)
5
6
8
11
12
NOTES:
TAM817
PM Data Corrupt or Missing / Motor Mismatch
Communication error 3
Internal communication error (refer to Unit LED on EVC, EHC, HHC) (1)(2)
Indoor coil air sensor error
Twinning erro
EVC has detected a fault condition (refer to Fault LED on EVC)
EHC / HHC has detected a fault condition (refer to Fault LED on EHC / HHC)
1) If Unit LED on AFC is flashing 2 times/second, AFC is causing the error.
2) Unit LED on suspect control will flash 2 times/second on the suspect control.
3) Error is associated with the ComfortLink
All LED's will be off if power is not applied.
TM
II or AccuLinkTM communcating bus.
EVC STATUS CODES (GREEN LED)
A
A
y
EVC STATUS LED (Non Heat Pump Systems)
Flash
1Cool mode selected / No active call
2Active call for 1st stage cooling
3
NOTE:
ctive call for 2nd stage cooling (1)
(1) Single stage OD systems will report 2nd stage flash codes
EVC STATUS LED (Heat Pump Systems)
Flash
1Cool mode selected / No active call
2Active call for 1st stage cooling or defrost
3Active call for 2nd stage cooling or defrost (1)
4Heat mode selected or Thermostat system switch off
5Active call for 1st stage heating
6
NOTE:
ctive call for 2nd stage heating (1)
(1) Single stage OD systems will report 2nd stage flash codes
o The System Status is shown continuously on the Home Screen.
The System Status will alternate with fault information if there
is an active fault. Low level faults do not appear on the Home
Screen.
• Technician Screens
o To Enter the technician menu section, press the Up/Down menu
keys simultaneously for 10 seconds.
o To Exit the technician menu section, press the Up/Down menu
keys simultaneously for 10 seconds.
o To move to the top of any menu tree, press the Left/Right menu
keys simultaneously for 1-2 seconds. Press the Left/Right
menu keys a second time for 1-2 seconds to return to the Home
Screen.
o While in a technician menu, after 5 minutes of inactivity, the
Home Screen will be displayed. This time can be increased to
20 minutes by pressing the Enter menu key for 2-3 seconds.
Push up & down to scroll
through setup menu
Push left & right to scroll
through menu options
Home Screen
SYSTEM STATUS
XXXXXXXXXXXXXX ↔
TAM826
Technician Screen
MONITOR MENU ↕
↔
To toggle between the Home Screen and the
Technician Screen menu, press the Up/Down
menu keys simultaneously for 10 seconds on
the Display Assembly.
ALERT MENU ↕
↔
CONFIG MENU ↕
↔
CONTROL MENU ↕
↔
Display Assembly Home Menu
Home Screen
Auto scroll
SYSTEM STATUS
XXXXXXXXXXXXXX ↔
ALERT 1 <Cntrl>
<Alert short text>
ALERT 2 <Cntrl>
<Alert short text>
ALERT 3 <Cntrl>
<Alert short text>
ALERT 4 <Cntrl>
<Alert short text>
UNIT DATA ↕↔
UNIT MODEL # ↕
XXXXXXXXXXXXXXX
UNIT SERIAL # ↕
XXXXXXXXXX
Auto scroll
• UNIT CONTROLS
o AFC = Airflow Control
o EVC = Expansion Valve Control
o EHC = Electric Heat Control
o HHC = Hydronic Heat Control
o DA = Display Assembly
<Cntrl> = Control declaring fault
<Alert Short Text> = Short Text for Alarm (located in
Alert Code Addendum)
Note 1: System Status will rotate automatically with active
alerts. Only alerts with a notification level of User or Critical
are shown (same as the thermostat); up to four (4) alerts will
be shown, most recent first.
Note 2: Alerts shown will be only AFC faults for initial release. Specific control alerts are in Alert menu section.
UNIT CONTROLS ↕↔
AFC SW BUILD ↕
XXXXXXXXXX ↔
EVC SW BUILD ↕
XXXXXXXXXX ↔
EHC(HHC) SW BUILD ↕
XXXXXXXXXX ↔
CDA SW BUILD ↕
XXXXXXXXXX ↔
AFC SW VERSION
XXXXXXXXXX ↔
EVC SW VERSION
XXXXXXXXXX ↔
EHC (HHC) SW VERSION
XXXXXXXXXX ↔
CDA SW VERSION
XXXXXXXXXX ↔
• SYSTEM STATUS Messages
o STANDBY = Idle, no demand is present
o FAN = Continuous fan call
o ON CLG# = Compressor cooling, 1st or 2nd stage
o ON HP# = Heatpump heating, 1st or 2nd stage
o HP# + EH nnn = Heatpump heating + electric heating
o ON HPD# = Heatpump heating in defrost, 1st or 2nd
stage
o HPD# + EH nnn = Heatpump heating in defrost +
electric heating
o EH oooooo = Electric heat, elements detected but
not active
o EH nnnnoo = Electric heat, elements active
o EH nonnoo = Electric heat, element faulty
o HH = Hydronic heating
o ON HP# + HH = Heatpump heating + hydronic heating
o ON HPD# + HH = Heatpump heating in defrost +
hydronic heating
• When EHC is detected, boxes represent:
o = element configured but not energized n = element configured and energizedo = element faulty, may or may not be energized
TAM827
Monitor Menu
CONTROL
menu
MONITOR MENU ↕↔
EEV POSITION ↕
XXX / YYY STEPS
COIL TEMP ↕
XXX F
GAS TEMP ↕
XXX F
SUPERHEAT ↕
XXX F
ALERT
menu
Technician Monitor Menu
• The Monitor menu allows the technician to monitor the
different aspects of the system while the air handler is
running. No changes can be made in the Monitor Menu.
• Superheat is only shown in cooling and defrost modes
• Airflow Data
o The letters ESP (External Static Pressure) will
appear when the control mode of the motor is
Constant Torque; and the calculated CFM is greater
than 50 CFM from the demand. (Allow 90 seconds
for the motor ramping process to end to verify that
the motor cannot achieve the demand airflow)
• AUX HEAT DMD is only shown when an electic heat or
hydronic heat control has been detected.,
• EH RELAYS is only shown when an electric heat control
has been detected.
• H20 TEMP IN is only shown when a hydronic heat control has been detected.
• COIL TEMP is calculated (CALC) during the cooling
and defrost modes.
AIRFLOW DATA ↕
<Control Mode> ↔
MOTOR DATA ↕
EXT STAT PRESS ↕
XX.XX IN CALC
LVG COIL AIR T ↕
XXX F
HUMIDIFIER ↕
ON/OFF
EXTERNAL SW ↕
CLOSED/OPEN ↔
CONDENS SW ↕
CLOSED/OPEN
AUX HEAT DMD ↕
XXX %
EH RELAYS ↕
H2O TEMP IN ↕
XXX F
↔
DEMAND AIRFLOW
XXXX CFM ↔
MOTOR SPEED
XXXX RPM ↔
EXT SW ACTION
IGNORE ↔
HH RELAY ↕
OR
H2O TEMP OUT ↕
XXX F ↔
CALC AIRFLOW
XXXX CFM ESP↔
MOTOR TORQUE
XXX% ↔
General Notes:
• When EHC is detected, boxes represent:
o = element configured but not energized n = element configured and energizedo = element faulty, may or may not be
energized
SYSTEM TIME ↕
DDDD:HH:MM:SS
CYCLE TIME ↕
CYCLE COUNT ↕
↔
↔
COOL RUN TIME
XXXXXX HRS ↔
COOL CYCLES
XXXXXX COUNT ↔
HP RUN TIME
XXXXXX HRS ↔
HP CYCLES
XXXXXX COUNT ↔
TAM828
AUX RUN TIME
XXXXXX HRS ↔
AUX CYCLES
XXXXXX COUNT ↔
Alert Menu
MONITOR
menu
ALERT MENU ↕↔
ACTIVE ALERTS ↕↔
BLW COMM ERR AF ↕
AH CB BI 01
(Example)
<Alert shrt text><Cntrl>↕
AH CH CC BI ##
ALERT HISTORY ↕↔
<Alert shrt text><Cntrl>↕
AH CH CC BI ## ↔
<Alert shrt text><Cntrl>↕
AH CH CC BI ## ↔
CLEAR HISTORY? ↕
YES
<ENTER>
CONFIG
menu
<Alert shrt text><Cntrl>↕
DDDD:HH:MM:SS ↔
<Alert shrt text><Cntrl>↕
DDDD:HH:MM:SS ↔
ARE YOU SURE?
YES
<ENTER>
<Alert shrt text><Cntrl>↕
XXX COUNT ↔
<Alert shrt text><Cntrl>↕
XXX COUNT ↔
• The Alert menu allows the technician to view active and historical faults
that have occurred. Alerts are grouped by the control declaring the fault.
o AFC
o EVC
o EHC or HHC
o DA
• The first line of text contains the description of the fault and the compo-
nent that reported it. The abbreviations for the components are:
o AF = Air Flow control
o EV = Expansion Valve control
o EH = Electric Heat control
o HH = Hydronic Heat control
o DA = Display Assembly
• The second line of text contains any action that may take place because
of the fault and the order that the faults occurred. Some faults will shut-
down all or part of the system. See the System Actions below.
o AH = Auxiliary Heat is prohibited (electric or hydronic)
o CH = Compressor Heat is prohibited
o CC = Compressor Cooling is prohibited
o CB = Compressor Heat and Cooling is prohibited
o BI = Blower operation is prohibited*
* Applies only to states that are prohibited
• Timestamp (DDDD:HH:MM:SS)
o The elapsed time the fault occurred from when the unit was installed.
• COUNT
o The number of times the fault has occurred.
Note: When the fault history is cleared, the COUNT will also be cleared.
• The Config Menu allows the technician to set blower mode,
airflow, supply air temperature control during defrost, and
the external switch actions.
o Checkmark is the active setting
o Asterisk is the factory default setting
o Torque mode is optional and is recommended for high
static applications. High static conditions dramatically
increase energy consumption with variable speed motors.
Evaluate the blower performance table in relationship to
the duct system to determine the benefit of each installa-
tion.
o HEAT CFM/TON is only shown when a communicating
heatpump is discovered and electric heat is present.
o SAT control is only shown when a communicating heat-
pump is discovered
o OD TONNAGE is only adjustable when a communicating
OD unit is not discovered.
• External Switch Options (See External Switch wiring section)
o IGNORE* = Ignore
When this option is selected, no action is taken.
o SH-CLG = Load Shed Cooling
When this option is selected, compressor cooling is dis-
abled.
o DS-CLG = Disable Cooling
When this option is selected, compressor cooling is dis-
abled. Used for external float switch.
o DS-ALL = Disable all
When this option is selected, all modes of operation are
disabled.
TAM830
<ENTER>
Note: Wiring to the External Switch inputs must be a normally
closed circuit with no power applied.
Note: Disable cool (DS-CLG) and disable all (DS-ALL) will gen-
erate an error on the thermostat.
• Supply Air Temperature Defrost Options
o MIDCFT* = Mid Comfort
When this option is selected, electric heat will be turned on
to maintain approximately 70 degree supply air temperature, if enough electric heat capacity is available.
o NORMAL = Normal (standard)
When this option is selected, the thermostat takes control
of the amount of auxiliary heat that is energized. The Supply Air Temperature sensor is not used in this mode.
o HI-EFF = High Efficiency
When this option is selected, no auxiliary heat is energized.
Thermostat heating demand is ignored.
o HI-CFT = High Comfort
When this option is selected, electric heat will be turned on
to maintain approximately 90 degree supply air temperature, if enough electric heat capacity is available.
Note: When hydronic heat is applied, all selections but the High
Efficiency will default to Normal, allowing the thermostat to
control the auxiliary heat.
Control Menu
CONFIG
menu
CONTROL MENU ↕↔
EVC TEST ↔↕
OPEN XXX
CONTROL CFM ↔↕
XXXX XXXX
UNIT TEST ↕
START? YES <ENTER>
MONITOR
menu
EVC TEST ↔↕
CLOSE XXX
TEST IN PROGRESS
EXPANSION VALVE
• EVC TEST: Scroll to desired test and push the <Enter> key.
o OPEN - When selected, the EEV will drive to the full open
position (OPEN 500).
o CLOSE - When selected, the EEV will drive to the closed
position (CLOSE 056).
• CONTROL CFM: Press <Enter> key to initiate control. (Unit
must be in Standby or Idle mode)
o First value is current selection, Second value is actual
airflow.
o Use left or right menu keys to decrease or increase airflow
in 100 CFM increments.
o Press ENTER to initiate new CFM demand. Actual airflow
is updated every six seconds.
TEST IN PROGRESS
BLOWER RUN
TEST IN PROGRESS
AUXILIARY HEAT
TEST COMPLETE
• UNIT TEST: Press <Enter> key to initiate test. (Unit must be
in Standby or Idle mode)
o Once test is started, the screen update automatically and
navigation is not allowed.
o UNIT TEST may only be interrupted by a thermostat
demand or turning off the power.
NOTE: EVC TEST and/or AUX HEAT TEST will be skipped if the
associated control(s) is/are not discovered.
TAM831
Troubleshooting
Verify connections for sensors are
plugged in and connected properly
Start Here
Sensor Check
Turn System switch on thermostat to
OFF and Fan to ON position
Does voltage(s) measured correspond
to return air temperature? +-3F
J3
4
5
6
7
Wait 10 minutesMeasure return air temperature
YES
NO
Remove J3 connector
Is 4.5 – 5 VDC
measured between pins
4-5 and pins 6-7?
YES
Remove J3 connector and
measure resistance across
BK-BK and OR-OR
NO
Measure VDC at J3 connector on EVC.
(See EVC table for J3 location)
Proceed to next
step
Replace EVC
Do resistance readings
match chart (within +- 5%)
for the return air
temperature?
Measure resistance of each
sensor lead to ground
Are zero ohms
NO
measured from
any lead to
ground
TAM832
NO
Replace sensor(s)
Check sensor leads for
YESSensors are good
short to ground. Replace
or repair as needed
HIGH SUPERHEAT
Superheat above 30F at OD unit
Start Here
Verify that OD
condenser coils
are clean
Add refrigerant
until subcooling
reaches ~10F
Recheck
superheat
Verify line set is
properly sized for
application
EEV and coil are working.
Replace EVC
Check operation
YES
Does suction
pressure go
down?
NO
Is subcooling at the
outdoor unit
between 8-12F?
Perform “CLOSE
VALVE” test at
EVC.
Perform
YES
YES
temperature
sensor check
Is liquid line temperature
at the indoor unit within
8F of outdoor liquid line
temperature?
YES
Perform “OPEN
VALVE” test at
EVC.
Does
superheat drop
below 30F?
NO
Verify line set size
NO
maximum capacity and this
NO
and charge is
correct
The system is running at
may be causing the high
superheat. Wait until the
indoor temperature is less
than 80F and check the
superheat again.
YES
Is indoor
temperature
>85F?
Ohm coil per FIG 1?
Replace coilNO
Is ohm reading
correct?
YES
Replace EEV.
Check operation
Figure 1
4 - Phase Coil Control
4 - BLUE
5 - BROWN (COMMON)
6 - RED (COMMON)
3 - ORANGE
2 - YELLOW
1 - WHITE
● Brown (common) to Blue or Yellow should measure 46 ohms
● Red (common) to Orange or White should measure 46 ohms
TAM833
LOW SUPERHEAT
Superheat below 3F at OD unit
Start Here
Is filter, coil,
and blower
wheel clean?
Clean or replace
as needed
NO
Perform sensor
check
YES
Perform “CLOSE
VALVE” test at
EVC.
Does suction
pressure drop?
Perform “OPEN
VALVE” test at
EVC.
Does suction
pressure rise?
Replace EVC
YES
Replace EVC
YES
Replace EEV.
Check operation
Ohm coil per FIG1
Is ohm reading
correct?
YES
Replace coil
NO
NO
NO
F
B
R
Insure ID motor is running
Figure 1
4 - Phase Coil Control
5 - BROWN (COMMON)
6 - RED (COMMON)
4 - BLUE
3 - ORANGE
2 - YELLOW
1 - WHITE
● Brown (common) to Blue or Yellow should measure 46 ohms
● Red (common) to Orange or White should measure 46 ohms
For more information contact
your local dealer (distributor)
05/11
The manufacturer has a policy of continuous product and product data improvement, and it reserves the right
to change design and specifications without notice.
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