Single Package Heat Pump, 13 SEER
Convertible, 1½ - 5 Ton, R-22/R-410A
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
Important — This Document is customer property. Please return to service information pack and give this Installer's Guide to the homeowner
upon completion of work.
2/4WCC3018A through 2/4WCC3060A
WARNING:
HAZARDOUS VOLTAGE - DISCONNECT POWER and DISCHARGE
CAPACITORS BEFORE SERVICING
2/4WCX3018A through 2/4WCX3060A
Installer’ s Guide
Safety Considerations
IMPORTANT: Read this entire manual before beginning installation procedures.
Read this manual carefully before attempting to install, operate, or
perform maintenance on this unit. Installation and maintenance
should be performed by qualified service technicians only.
Note: "Warnings" and "Cautions" appear at appropriate places
in this manual. Your personal safety and the proper operation
of this air conditioning product require that you follow them
carefully. The manufacturer assumes no liability for installations or servicing performed by unqualified personnel.
NOTICE
Warning and Cautions appear at appropriate
locations throughout this guide. Read these
carefully .
WARNING: Indicates a potentiall y hazardous situation which, if not avoided, could result in death or
serious injury .
CAUTION: Indicates a potentially hazar dous situation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against
unsafe practices and where property-damage-only
accidents could occur.
IMPORTANT: RECONNECT ALL GROUNDING DEVICES.
ALL PARTS OF THIS PRODUCT CAPABLE OF CONDUCTING
ELECTRICAL CURRENT ARE GROUNDED. IF GROUNDING
WIRES, SCREWS, STRAPS, CLIPS NUTS OR WASHERS
USED TO COMPLETE A PATH TO GROUND ARE REMOVED
FOR SERVICE, THEY MUST BE RETURNED TO THEIR ORIGINAL POSITION AND PROPERLY FASTENED.
W ARNING: DO NOT OPERATE THE UNIT WITH-
OUT THE EVAPORATOR FAN ACCESS PANEL OR EVAPORATOR COIL ACCESS PANEL IN PLACE. REINSTALL THE
ACCESS PANELS AFTER PERFORMING MAINTENANCE
PROCEDURES ON THE FAN. OPERATING THE UNIT WITHOUT THE ACCESS PANELS PROPERLY INSTALLED MAY
RESUL T IN SEVERE PERSONAL INJURY OR DEATH.
NOTICE: W ear appropriate gloves,arm sleeve protectors,
and eye protection when servicing or maintaining this
equipment.
Page 2
Installer’ s Guide
Contents
Safety Considerations2
Introduction3
Step 1-Inspect Shipment3
Step 2-Determine Unit Clearances4
Step 3-Review Location and Recommendation
Information12
Step 4-Unit Installation 13
Ground Level Installation13
Rooftop Installation -- Curb Mounting13
Covert Horizontal Airflow to Down Airflow13
Install Full Perimeter Roof Mounting Curb13
Lifting and Rigging13
Placing the Unit on the Mounting Curb 14
Rooftop Installation -- Frame Mounting14
Ductwork Installation17
Attaching Downflow Ductwork to Roof Curb17
Attaching Horizontal Ductwork to Unit17
Condensate Drain Piping17
Air Filter Installation18
Electrical Wiring18
Electrical Connections18
Electrical Power18
Disconnect Switch18
Overcurrent Protection18
Pow er Wiring18
Field Wiring Diagram19
Control Wiring (Class II)20
Step 5-Unit Startup20
Pre-start Quick Checklist20
Starting the Unit in the Cooling Mode20
Operating Pressures20
Voltage Check20
Cooling Shut Down20
Starting the Unit in Heating Mode21
Heating Shutdown21
Sequence of Operation20
Demand Defrost Operation21
Defrost Control21
Final Installation Checklist22
Maintenance22
Owner Maintenance22
Condenser Coil22
Service Maintenance22
Cooling Season22
Heating Season22
Indoor Fan Motor Speed Tap Setting22
Warranty Information24
Introduction
Read this manual carefully before attempting to install, operate,
or perform maintenance on this unit. Installation and maintenance
should be performed by qualified service technicians only. This
unit is listed by Underwriters Laboratory.
Model WC heat pump units are designed for outdoor mounting
with a vertical condenser discharge. They can be located either
at ground level or on a roof in accordance with local codes. Each
unit contains an operating charge of refrigerant as shipped.
Extreme mounting kits are available for slab (BAYEXMK002AA)
and curb (BAYEXMK003AA) mountings.
The indoor fan motor speed tap setting is provided in the
Maintenance section.
This guide is organized as follows:
Step 1-Inspect Shipment
Step 2-Determine Unit Clearances
Step 3-Review Location and Recommendation Information
Step 4-Unit Installation
Step 5-Unit Startup
Sequence of Operation
Maintenance
Step1—Inspect Shipment
1. Check for damage after the unit is unloaded. Report
promptly to the carrier any damage found to the unit. Do not
drop the unit.
Important: To prevent damage to the sides and top of
the unit when hoisting, the use of “spreader bars” is
recommended.
2. Check the unit’s nameplate to determine if the unit is correct
for the intended application. The power supply must be
adequate for both the unit and all accessories.
3. Check to be sure the refrigerant charge has been retained
during shipment. Remove the Compressor access panel to
access the 1/4" flare pressure taps.
4. If this unit is being installed on a curb, verify that the correct
curb is provided with the unit.
• WC~3018 through WC~3036 use the small cabinet,
Model BAYCURB050A.
• WC~3042 through WC~3060 use the large cabinet,
Model BAYCURB051A.
5. If the unit is being hoisted, accessory kit BAYLIFT002AA is
recommended. It includes a kit of four (4) lifting lugs and
instructions.
Page 3
Installer’ s Guide
Step2—Determine Unit Clearances
Figures 1 to 8 show the unit critical dimensions. Figures 2 and 4
show the WCC clearances and Figures 6 and 8 show the WCX
clearances.
Step 3—Review Location and Recommendation Information
Note: The unit is shipped for horizontal installation.
CAUTION MUST BE TAKEN AT ALL TIMES TO AVOID
PERSONAL INJURIES AND/OR DAMAGE TO EQUIPMENT
Horizontal Airflow Units
1. Location of the unit must allow service clearance around it to
ensure adequate serviceability, maximum capacity, and peak
operating efficiency.
2. These units are design certified for outdoor installation. They
may be installed directly on a slab, wood flooring, or on Class
A, B, or C roof covering material. The discharge air from the
condenser fans must be unrestricted for a minimum of 3 feet
above the unit.
Note: If practical, install any internal accessories to the unit
at the shop.
3. Check the handling facilities to ensure the safety of personnel
and the unit.
4. The unit must be mounted level for proper drainage of water
through the drain holes in the base pan.
5. The unit should not be exposed to direct roof water runoff.
6. Flexible duct connectors must be of a flame retardant
material. All duct work outside of the structure must be
insulated and weatherproofed in accordance with local codes.
7. Holes through exterior walls or roof must be sealed in
accordance with local codes.
8. All fabricated outdoor ducts should be as short as possible.
See Figure 9.
Clearances
1. The recommended clearances for single-unit installations are
illustrated in Figures 1 to 8.
2. Any reduction of the unit clearances indicated in these figures
may result in condenser coil starvation or the recirculation of
warm condenser air. Actual clearances, which appear to be
inadequate should be reviewed with a local engineer.
Down Airflow Units
1 . Location of the unit must allow service clearance around it to
ensure adequate serviceability, maximum capacity, and peak
operating efficiency.
Note: If practical, install any internal accessories to the
unit at the shop.
2. Refer to the Installation section for instruction on converting the supply and return airflow covers to down airflow.
3. The field assembled Roof Mounting Curb (BAYCURB050A
or BAYCURB051A) or a field fabricated curb should be in
place before the unit is hoisted to the roof top.
The Roof Mounting Curb (frame) must be installed on
a flat, level section of the roof (maximum of 1/4" per
foot pitch) and provide a level mounting surface for the
unit. Also, be sure to provide sufficient height above
the roof to prevent water from entering the unit.
4. Be sure the mounting curb spans structural members
(trusses) of the roof, thereby providing sufficient support
for the weight of the unit, the curb, the duct(s), and any
factory or field installed accessories.
5. Be sure the hole in the structure for the ducts is large
enough to accommodate the fabricated ducts and the
insulation surrounding them. See Figures 13 and 14.
6. These units are design certified for outdoor installation.
They may be installed directly on a slab, wood flooring, or
on Class A, B, or C roof covering material. The discharge
air from the condenser fans must be unrestricted for a
minimum of 3 feet above the unit.
7. Exhaust vents or other sources of contaminated air should
not be near the unit’s air inlet if outside air is to be
introduced as make-up air or a ventilation feature is to be
used. Contamination from exhaust vents or chimneys may
also foul the condensor causing degraded performance.
8. Check the handling facilities to ensure the safety of
personnel and the unit(s).
Clearances
Refer to the Clearances section in the previous Horizontal
Airflow Units section.
3. See the unit’s nameplate for the absolute minimum clearance
between the unit and any combustible surfaces.
Page 12
Step 4—Unit Installation
Installer’ s Guide
Note: The factory ships this unit for horizontal installation.
Ground Level Installation
To install the unit at ground level:
1. Place the unit on a pad the size of the unit or larger. The unit must
be mounted level for proper drainage of water through the holes
in the base pan.
The pad must not come in contact with the structure (see Figure
9.) Be sure the outdoor portion of the supply and return air
ducts are as short as possible.
2. Location of the unit must allow service clearance around it.
Clearance of the unit must be given careful consideration. See
Figures 1 to 8.
Note: Any reduction of the unit clearances indicated in
these illustrations may result in condenser coil starvation or
the recirculation of warm condenser air. Actual clearances,
which appear to be inadequate should be reviewed with a
local engineer.
3. Attach the supply and return air ducts to the unit as explained in the following Ductwork Installation section.
4. Flexible duct connectors must be of a flame retardant material.
Insulate any ductwork outside of the structure with at least two
(2) inches of insulation and weatherproof. There must be a
weatherproof seal where the duct enters the structure.
5. The unit should not be exposed to direct roof water runoff.
6. Seal all holes through exterior walls in accordance with local
codes.
7. Continue with the following installation sections to complete
the installation: Ductwork, Filter, and Electrical Wiring.
Rooftop Installation -- Curb Mounting
Convert Horizontal Airflow to Down Airflo w
The factory ships the unit for horizontal airflow . P erf orm this
procedure to convert it to down airflow:
1. Remove the three (3) sheet metal screws securing the supply air
cover and the four (4) sheet metal screws securing the return air
cover from the base of the unit. Remove the covers from the base.
See Figure 10.
2. Place the covers over the horizontal supply and return openings
(painted side out). Align the screw holes, and secure using the
same screws removed in step 1.
Install Full Perimeter Roof Mounting Curb
1. Verify that the roof mounting curb is correct for the unit. There are two
Installer's Guides depending on the cabinet sizes:
• WC~3018 through WC~3036 use the small cabinet, Model
BA YCURB050A.
• WC~3042 through WC~3060 use the large cabinet, Model
BAYCURB051A..
2. Assemble and install the curb following the instruction in the
appropriate Installer's Guide.
Lifting and Rigging
1. Before preparing the unit for lifting, check the unit dimension
drawings for center of gravity for lifting safety (Figures 1 to 8).
Because of placement of internal components, the unit’s weight
may be unevenly distributed. Approximate unit weights are
also provided in the unit drawings.
Note: Unit rigging and hoisting requires accessory kit
BAYLIFT002AA. It includes a kit of four (4) lifting lugs. See
Figure 11 insert B.
SHIELD
Note: Use the extreme
mounting kit, BAYEXMK002AA,
to secure the unit to the slab.
ISOLATORS
Figure 9. Typical Ground Level Applications
Page 13
Installer’ s Guide
Figure 10. Con verting Horizontal to Down Airflow
2. Insert the four (4) lifting lugs in the openings provided in the drip
lip on each end of the unit. See Figure 11 insert B. A tap or jerk
to the lug will overcome the interference that arises due to the
dimple on the lug.
3. Before hoisting the unit, be sure that the proper method of
rigging is used with straps or slings and spreader bars for
protection during lifting. Always test-lift the unit to determine the
exact unit balance and stability before hoisting it to the installation location.
IMPORTANT: Do not lift the unit without test lifting for balance and rigging. Do not lift the unit in windy conditions or
above personnel. Do not lift the unit by attaching clevis,
hooks, pins, or bolts to the unit casing, casing hardware,
corner lugs, angles, tabs, or flanges. Failure to observe
these warnings may result in equipment damage.
4. When the curb and air ducts have been properly installed, the
unit is ready to be hoisted to the roof and set in position.
IMPORTANT: “Spreader Bars” are recommended when
hoisting the unit.
IMPORTANT: The unit must be lowered into position. The
P.V.C. rubber tape on the curb flange permits the unit to be
repositioned if required without destroying the P.V.C. rubber
seals affixed to the mounting curb.
Placing the Unit on the Mounting Curb
1.The unit is designed with a perimeter drip lip that is lower than
the unit base pan, see Figure 11, inset A.
2. Position the unit drip lip down over and in contact with the
outside corner of the curb. See Figure 12, insert A. Continue to
lower the unit on top of the curb, with the unit drip lip astraddle,
and in contact with, both the end and side rail of the curb. The
unit should now rest on top of the curb.
3. Take the two (2) hold-down brackets shipped with the curb and
secure the unit to the curb. See Figure 12, insert A.
Note: The ductwork is installed as part of the curb installation.
Do not attach ductwork to the unit and lower the unit with
ductwork onto the curb.
Rooftop Installation -- Frame Mounting
For roof top applications using a field fabricated frame and ducts,
use the following procedure:
1. Locate and secure the frame to the roof by bolting or welding.
Add flashing as required. Flashing must conform to local
building codes.
2. Prepare the hole in the roof in advance of installing the unit.
3. Secure the horizontal or down airflow ducts to the roof. Refer
to the previous Convert from Horizontal Airflow to Down Airflow
section if conversion is needed.
4. All fabricated outdoor ducts should be as short as possible.
5. Place the unit on the frame. Refer to Figures 13 or 14.
6. The unit must be mounted level for proper drainage of water
through the holes in the base pan.
7. Secure the unit to the frame.
8. Insulate any ductwork outside of the structure with at least two
(2) inches of insulation and then weatherproof. There must be
a weatherproof seal where the duct enters the structure.
9. The unit should not be exposed to direct roof water runoff.
10. Flexible duct connectors must be of a flame retardant material.
All duct work outside of the structure must be insulated and
weatherproofed in accordance with local codes.
11. Access and service clearances for the unit must be given
careful consideration when locating the duct entrance openings. Figures 1 to 8 provides unit dimensions.
12 . Continue with the following installation sections to complete
the installation: Ductwork, Filter, and Electrical Wiring.
Page 14
Installer’ s Guide
Note: Use the extreme
mounting kit, BAYEXMK003AA,
to additional holding strength to
the unit to curb mounting.
Figure 11. Lifting and Rigging
“A”
FLANGE OF
CURB
Figure 12. Placing Unit on Curb
EXISTING
SHEET METAL
SCREW
HOLD-DOWN
BRACKET WITH
CURB
Page 15
Installer’ s Guide
Figure 13. Typical Rooftop Horizontal Airflow Application with Frame
Figure 14.Typical Rooftop Down Airflow Application with Frame
Page 16
Ductwork Installation
Attaching Downflow Ductwork to Roof Curb
Supply and return air flanges are provided on the roof curb for easy
duct installation. All ductwork must be run and attached to the curb
before the unit is set into place.
Attaching Downflow Ductwork to Roof Frame
Follow these guidelines for ductwork construction:
Connections to the unit should be made with three inch canvas
connectors to minimize noise and vibration transmission.
Elbows with turning vanes or splitters are recommended to mini-
mize air noise and resistance.
The first elbow in the ductwork leaving the unit should be no closer
than two (2) feet from the unit, to minimize noise and resistance.
To prevent leaking, do not attach the ductwork to the bottom of the
unit base. Refer to the bottom example in Figure 15.
Installer’ s Guide
UNIT EXTERIOR
WEATHERPROOF
THIS SEAM
FIELD DUCT
UNIT EXTERIOR
WEATHERPROOF
THIS SEAM
FIELD DUCT
Figure 16. Attaching Horizontal Airflow Ductwork
AIR PROOF
THIS SEAM
FIELD DUCT
UNIT DUCT
FLANGE
FIELD
DUCT
UNIT DUCT
FLANGE
NOT RECOMMENDED
Figure 15. Attaching Down Airflow Ductwork
DOWNFLOW
UNIT BASE
UNIT DUCT
FLANGE
AIR PROOF
THIS SEAM
UNIT BASE
FIELD DUCT
AIR PROOF
THIS SEAM
UNIT BASE
UNIT DUCT FLANGE
UNIT BASE
WATERPROOF SEAM
WITH BUTYL OR
SILICONE
FIELD DUCT
Attaching Horizontal Ductwork to Unit
All conditioned air ductwork should be insulated to minimize
heating and cooling duct losses. Use a minimum of two (2) inches
of insulation with a vapor barrier. The outside ductwork must be
weatherproofed between the unit and the building. See Figure 16.
Condensate Drain Piping
A 3/4-inch female NPT condensate drain connection is provided on
the evaporator access panel end of the unit. Provide a trap and fill
it with water before starting the unit to avoid air from being drawn
through. Follow local codes and standard piping practices when
running the drain line. Pitch the line downward away from the unit.
Avoid long horizontal runs. See Figure 17.
NOTE: Do not use reducing fittings in the drain lines.
The condensate drain must be:
● Made of 3/4" pipe size.
● Pitched 1/4" per foot to provide free drainage to convenient drain
system.
● Trapped.
● Must not be connected to a closed drain system unless the trap
is properly vented.
3
/4" PVC OR COPPER
TUBING AND FITTINGS
1-1/2"
1-1/2"
MIN.
MIN.
When attaching ductwork to a horizontal unit, provide a flexible
watertight connection to prevent noise transmission from the unit to
the ducts. The flexible connection must be indoors and made out
of heavy canvas.
Note: Do not draw the canvas taut between the solid ducts.
Figure 17. Typical Condensate Drain Piping
Page 17
Installer’ s Guide
Air Filter Installation
The WC heating/cooling unit requires an air filter. The basic unit
does not have a filter in it. However, a filter frame accessory is
offered that will allow the installation of a filter within the unit.
Otherwise a filter rack must be installed by the installer in the return
duct work.
Affix the filter label supplied with the unit adjacent to the filter area.
Refer to Table 1 to determine filter size.
*Filters must be installed in the return air system. The above square
footages are based on 300 F.P.M. face velocity. If permanent filters are
used, size per mfg. Recommendation with clear resistance of 0.05"WC.
LANIMON
MFC
*RETLIF
)tFqS(EZIS
RETLIF
).C.W"(
Electrical Wiring
Note: This unit is factory wired for 230V. See wiring diagram
for 208V conversion.
To connect power to the unit:
1. Remove the Control access panel. Pass the power
wires through the Power Entry hole in the end of the unit.
See Figure 18.
2. Connect the high voltage wires to the appropriate contactor
terminals. Single phase units use a two (2) pole contactor
and three phase units use a three (3) pole contactor. Connect
the ground to the ground lug on the chassis. See Figure 19.
Be sure all connections are tight.
GROUNDING: THE UNIT MUST BE ELECTRICALLY
GROUNDED IN ACCORDANCE WITH LOCAL CODES OR
ECNATSISER
THE NATIONAL ELECTRIC CODE.
Run power supply
Lines through
weather-tight conduit
and secure to unit
with strain relief
24V Entry
Power Entry
Power Entry
Single Pointy Entry
(use with Single
Power Entry Kit)
Electrical Connections
Electrical wiring and grounding must be installed in accordance
with local codes or, in the absence of local codes, with the National
Electrical Code ANSI/NFPA 70, Latest Revision.
Electrical Power
It is important that proper electrical power be available for the unit.
Voltage variation should remain within the limits stamped on the
unit nameplate.
Disconnect Switch
Provide an approved weatherproof disconnect within close proximity and within sight of the unit.
Over Current Protection
The branch circuit feeding the unit must be protected as shown on
the unit rating plate.
Power Wiring
The power supply lines must be run in weather-tight conduit to the
disconnect and into the side of the unit control box. Provide strain
relief for all conduit with suitable connectors.
NOTES: For branch circuit wiring (main power supply to unit
disconnect), determine wire size for the length of run using the
circuit ampacity found on the unit nameplate and the N.E.C.
For more than three (3) conductors in a raceway or cable, see
the N.E.C. for derating the ampacity of each conductor.
Provide flexible conduit supports whenever vibration transmission
may cause a noise problem within the building structure.
For units that are configured for single point entry, refer to the
appropriate Single Power Entry Kit Installer's Guide to connect
power.
For units that are configured with supplemental heat, refer to the
appropriate Supplemental Electric Heater Installer's Guide to
connect heater power.
Control
Access Panel
Figure 18. Power Wiring
Contactor
Unit Ground Lug
Figure 19. P o wer Connections
Page 18
Field Wiring Diagram
GROUND
WIRE
FIG. 1
SINGLE POWR ENTRY
FIG. 3OUTDOOR THERMOSTAT ACCESSORY CONNECTIONS
1 PH
1 PH
POWER
3 PH
POWER
UNIT
NOTE 1,8
POWER
3 PH
POWER
HEATER
TYPICAL THERMOSTAT
SINGLE POWER ENTRY ACCESSORY CONNECTIONS
UNIT HEATER AREA
FACTORY PROVIDED
FIELD CONNECTED
WIRES
SPE
ACCESSORY
KIT
HEATER SECOND STAGE AMBIENT
TEMPERATURE LOCKOUT
NOTE 7,8
(WH)
(WH)
W1
W2
UNIT
FUSES
1 PH
POWER
3 PH
POWER
UNIT LOW
VOLTAGE
AREA
UNIT CONTROL
BOX
TO COMPR.
CONTACTOR
UNIT LOW
VOLTAGE AREA
GROUND
WIRE
UNIT CONTROL BOX
UNIT LOW VOLTAGE AREA
TO ECONOMIZER
FACTORY PROVIDED
FIELD INSTALLED WIRES
ELECTRIC
HEATER
CONTROL
BOX
HEATER
FUSES
UNIT LOW
VOLTAGE AREA
POLARIZED
PLUG
COMMON
B
G
FAN
Y
COMPRSSOR
1ST STAGE ELECTRIC HEAT
W1
2ND STAGE ELECTRIC HEAT
W2
SWITCHOVER VALVE
O
DEFROST CONTROL 'T' SIGNAL
T
R
24 VOL TS
FIG. 2
ECONOMIZER ACCESSORY
CONNECTIONS
NOTE 9
(BL)
TYPICAL 2-STAGE
THERMOSTAT
HEATER AMBIENT
TEMPERATURE LOCKOUT
UNIT LOW
VOLTAGE
AREA
NOTE 7,8
UNIT HEATER AREA
(NOT APPLICABLE TO THE
WCM---F MODELS)
(YL)
(GR)
(PR)
(OR)
Installer’ s Guide
NOTES:
1. FUSED DISCONNECT SIZE, POWER WIRING AND
GROUNDING OF EQUIPMENT MUST COMPLY
WITH CODES.
2. BE SURE POWER SUPPLY AGREES WITH
EQUIPMENT AND HEATER NAMEPLATE.
3. LOW VOLTAGE WIRING TO BE 18 AWG MINIMUM
CONDUCTOR.
4. SEE HEATER NAMEPLATE FOR CURRENT
ELECTRIC
HEATER
CONTROL
BOX
(OR)
(WH)
(WH)
W1
W2
RATING OF HEATER USED.
5. SEE UNIT AND HEATER DIAGRAM FOR
ELECTRICAL CONNECTION DETAILS.
6. IF ELECTRIC HEATER ACCESSORY IS NOT
INSTALLED OMIT THE ELECTRIC HEATER,
ASSOCIATED POWER WIRES AND THE ‘W’ AND
‘X2’ THERMOSTAT WIRES.
7. FIG. 3 DEMONSTRATES CONNECTION OF THE
OUTDOOR THERMOSTAT ACCESSORY ONLY.
FOR FURTHER UNIT CONNECTION DETAILS
REFER TO THE OTHER FIGURES.
8. THE 41A(BR) WIRE IS FIRST STAGE ELECTRIC
HEAT. IF THE ELECTRIC HEATER ACCESSORY
HAS TWO HEATING STAGES THE 41C(BR) WIRE
IS SECOND STAGE ELECTRIC HEAT.
9. WHEN THE BAYECON054A OR –055A
ECONOMIZER IS INSTALLED THE BAYRLAY003
RELAY ACCESSORY KIT IS REQUIRED TO
INTERFACE THE ECONOMIZER TO THE HEAT
PUMP FOR PROPER SYSTEM OPERATION.
WHEN THE BAYECON054B OR –055B OR 073A
ECONOMIZER IS INSTALLED, THE
BAYRLAY004A RELAY ACCESSORY KIT IS
REQUIRED TO INTERFACE THE ECONOMIZER TO
THE HEAT PUMP FOR PROPER SYSTEM
OPERATION.
10. THE BAYSTAT033A OUTDOOR THERMOSTAT
ACCESSORY KIT CONTAINS A THERMOSTAT
AND A RELAY. THE RELAY IS NOT REQUIRED
TO BE USED IN THIS APPLICATION.
(BL)
B
(GR)
G
Y
(YL)
(WH)
W1
(WH)
W2
(OR)
O
(BR)
T
(RD)
R
OUTDOOR
THERMOSTAT
ACCESSORY
BAYSTAT033A
NOTE 10
TYPICAL THERMOSTAT
OUTDOOR
THERMOSTAT
ACCESSORY
BAYSTAT033A
TYPICAL THERMOSTAT
Figure 20. WC Field Wiring Diagram
Page 19
NOTE 10
Installer’ s Guide
Control Wiring (Class II)
Low voltage control wiring should not be run in conduit with power
wiring unless Class 1 wire of proper voltage rating is used. Route
the thermostat cable or equivalent single leads of No. 18 AWG
colored wire from the thermostat subbase terminals through the
rubber grommet on the unit. See Figures 2, 4, 6, or 8 for the control
entry (24V Entry) location. Make connections as shown on the field
wiring diagram and in Figure 20.
Do not short thermostat wires since this will damage the control
transformer.
Refer to Table 2 for recommended wire sizes and lengths for
installing the unit thermostat. The total resistance of these low
voltage wires must not exceed one (1) ohm. Any resistance in
excess of 1 ohm may cause the control to malfunction because of
the excessive voltage drop.
Table 2. Thermostat Wire Size and Maximum Length
WIRE SIZEMAXIMUM LENTGH (Ft)
1875
16125
14200
IMPORTANT: Upon completion of wiring, check all electrical
connections, including factory wiring within the unit, and make
sure all connections are tight. Replace and secure all electrical
box covers and access panels before leaving the unit or turning
on the power to the unit.
Step 5—Unit Startup
Pre-Start Quick Checklist
Is the unit properly located and level with the proper
clearance? See Figures 1 to 8. See Step 3-Review
Location and Clearances on page 4.
Is the duct work correctly sized, run, taped, insulated, and
weatherproofed with proper unit arrangement? See
Ductwork Installation section on page 17.
Is the condensate line properly sized, run, trapped, and
pitched? See Condensate Drain Piping section on page
17.
Is the filter of the correct size and quantity? Is it clean and in
place? See Air Filter Installation section on page 18.
Is the wiring properly sized and run according to the unit
wiring diagram? See Electrical Wiring section on page 18.
Are all the wiring connections, including those in the unit,
tight? See Electrical Wiring section on page 18.
Has the unit been properly grounded and fused with the
recommended fuse size? See Electrical Wiring section on
page 18.
Is the thermostat well located, level, and correctly wired?
See Electrical Wiring section on page 18.
Have the air conditioning systems been checked at the service
ports for charge and leak tested if necessary?
Do the condenser fan and indoor blower turn free without
rubbing, and are they tight on the shafts?
Has the indoor blower speed been determined and the proper
speed been set?
Speed Tap Setting section on page 22.
To adjust the fan, see the Indoor Fan Motor
Has all work been done in accordance with applicable local
and national codes?
Are all covers and access panels in place to prevent air loss and
safety hazards?
Starting the Unit in Cooling Mode
CAUTION: Before starting the system on the cooling cycle,
turn the thermostat switch to OFF and close the unit disconnect
switch. This is a precaution against foaming at startup which
could damage the compressor bearings.
Note: See the section on “Sequence of Operation” for a
description of the cooling operating sequence.
W ARNING: DO NOT OPERATE THE UNIT WITH-
OUT THE EVAPORATOR FAN ACCESS PANEL OR EVAPORATOR COIL ACCESS PANEL IN PLACE. REINSTALL THE
ACCESS PANELS AFTER PERFORMING MAINTENANCE
PROCEDURES ON THE FAN. OPERATING THE UNIT WITHOUT THE ACCESS PANELS PROPERLY INSTALLED MAY
RESULT IN SEVERE PERSONAL INJURY OR DEATH.
To start the unit in the cooling mode, set the thermostat system
switch to "COOL" and move the thermostat "COOL" indicator to a
setting below room temperature. The condenser fan motor, compressor and evaporator fan motor will operate automatically.
Operating Pressure Checks
After the unit has operated in the cooling mode for a short period of
time, install pressure gauges on the gauge ports of the discharge
and suction line valves (behind the Compressor access panel).
Check the suction and discharge pressures and compare them to
the normal operating pressures provided in the unit’s
FACTS.
Note: Do not use the pressures from the unit's SERVICE FACTS
to determine the unit refrigerant charge. The correct charge is
shown on the unit nameplate. To charge the system accurately,
weigh in the charge according to the unit nameplate.
Voltage Check
With the compressor operating, check the line voltage at the unit
(contactor is located behind the Control access panel). The voltage
should be within the range shown on the unit nameplate. If low
voltage is encountered, check the size and length of the supply line
from the main disconnect to the unit. The line may be undersized
for the length of the run.
Cooling Shut Down
At the thermostat, place the system selector to the "OFF" position or
reset the thermostat to a setting above room temperature.
SERVICE
Page 20
IMPORTANT: De-energize the main power disconnect ONLY
when servicing the unit. Power may be required to keep the heat
pump compressor warm and to boil off refrigerant in the compressor.
Starting the Unit in Heating Mode
Note: See the section on "Sequence of Operation" for a
description of the heat pump heating operating sequence.
Check that all grills and registers are open and all unit access
panels are closed before start-up.
Slowly set the thermostat above room temperature until achieving
a first stage call for heat and place the fan switch in the AUTO or ON
position.
Heating Shut Down
Place the system selector switch at OFF or place the heating
selector lever at a setting below room temperature.
Sequence of Operation
General
Operation of the unit heating and cooling cycles is automatic when
the system is in the HEAT or COOL functions (the optional automatic
changeover thermostat, when in the AUTO position, automatically
changes to heat or cool with an appropriate room temperature
change.). The fan switch can be placed in the ON position, causing
continuous evaporator (indoor) fan operation or placed in the
AUTO position causing fan operation to coincide with heating or
cooling run cycles.
Cooling Mode
Note that the TSH and TSC are contacts that are internal to the
indoor thermostat.
With the disconnect switch in the ON position, current is supplied
to the compressor crankcase heater and control transformer (the
outdoor fan relay (ODF) relay is energized through normally closed
contacts on the defrost timer control (DFC) on the 460V units only.).
The cooling cycle is enabled through the low voltage side of the
control transformer to the “R” terminal on the indoor thermostat.
With the system switch in the AUTO position and TSC-1 contacts
closed, power is supplied to the “O” terminal on the indoor thermostat to the switchover valve coil (SOV). This energizes the switchover valve (SOV) and places it in the cooling position (it is in the
heating position when de-energized).
When the indoor temperature rises 1-1/2 degrees, TSC-2 contacts
close, supplying power to the “Y” terminal on the indoor thermostat,
and to the compressor contactor (CC). This starts the outdoor fan
motor and compressor. The TSC-2 contacts also provide power to
the “G” terminal which provides power to the fan relay (F) starting
the indoor fan motor.
Heating Mode
With the disconnect switch in the “ON” position, current is supplied
to the compressor crankcase heater and control transformer. (The
outdoor fan relay (ODF) is energized through normally closed
contacts on the defrost timer control (DFC) on the 460V units).
Installer’ s Guide
Starting at the “R” terminal on the indoor thermostat, current goes
through the system switch (which is in “AUTO” position) to the TSH-
1 contacts. When closed, these contacts supply power to terminal
”Y” on the indoor thermostat as well as to the heating anticipator.
The switch-over valve will not energize because of the high resistance of the heating anticipator in the thermostat. Power is provided
from “Y” to the compressor contactor (CC) which starts the
compressor and outdoor fan motor. The indoor thermostat contact
TSH-1 also provides power to “G” terminal on the indoor thermostat
energizing the fan relay (F), which starts the indoor fan motor.
Supplementary Heat
The supplementary electric heat is brought on when the indoor
temperature drops 1-1/2 degrees below the thermostat setting.
TSH-2 contacts close providing power to the “W” terminal on the
indoor thermostat and to the supplementary heater control circuit.
Note that
thermostat may have been added to disallow the second stage (if
provided) of electric heat above a selected outdoor temperature. If
the outdoor temperature falls below the setting on the outdoor
thermostat, this additional heater stage will come on. When the
outdoor air temperature rises, and the outdoor T-stat setpoint is
reached, the system will revert back to first stage electric heating.
When the indoor ambient is satisfied, TSH-2 contacts will open and
the unit will revert back to the compressor only heating mode and
then off. For emergency heat (use of supplementary electric heat
only), an emergency (EMERG) heat switch is provided within the
thermostat. When placed in the emergency heat position, it will
disable the compressor, bypass the outdoor thermostats, if provided, and engage the supplementary electric heaters and indoor
fan.
Demand Defrost Operation
During the heating cycle, the outdoor coil may require a defrost
cycle which is determined by the demand defrost control (DFC).
This control continuously measures the outdoor coil temperature
(CBS) and the outdoor ambient temperature (ODS-B) and calculates the difference or delta-T measurement. When the calculated
delta-T is met, the demand defrost control (DFC) opens the circuit
to the outdoor fan motor (ODM) and energizes the switch-over valve
(SOV), placing the unit in the cooling mode to defrost the outdoor
coil (on SCROLL bearing units only, the control will stop the
compressor for a minimum of thirty (30) seconds). The outdoor coil
temperature sensor (CBS) terminates the defrost cycle, or times off
after twelve minutes in defrost, the (DFC) energizes the outdoor fan
motor (ODM) and twelve seconds later de-energizes the (SOV),
which returns the unit to the heating mode. Supplementary electric
heat, if provided, is brought on to control indoor temperature during
the defrost cycle.
Defrost Control
The demand defrost control measures heat pump outdoor
ambient temperature with a sensor located outside the outdoor
coil. A second sensor located on the outdoor coil is used to
measure the coil temperature. The difference between the
ambient and the colder coil temperature is the difference or
delta-T measurement. This delta-T measurement is
representative of the operating state and relative capacity of
the heat pump system. Measuring the change in delta-T
determines the need for defrost. The coil sensor also senses
outdoor coil temperature for termination of the defrost cycle.
the fan relay (F) must have been energized. An outdoor
Note: Refer to the SERVICE FA CTS f or fault detecting, test sensor ,
and checkout procedures.
Page 21
Installer’ s Guide
Final Installation Checklist
Does the unit run and operate as described in the section on
“Sequence of Operation” in response to the room thermostat?
Are the condenser fan and indoor blower operating correctly
with proper rotation and without undue noise?
Is the compressor operating correctly and has the system been
checked with a charging chart?
Has the voltage and running current been checked to deter
mine if it is within limits?
Has the thermostat been checked for calibration and the air
discharge grilles adjusted to balance the system?
Has the ductwork been checked for air leaks and
condensation?
Has the furnace manifold pressure been checked and
adjusted if necessary?
Has the heating air temperature rise been checked?
Has the unit been checked for tubing and sheet metal rattles?
Are there any other unusual noises to be checked?
Are all covers and panels in place and properly fastened?
Has the owner been instructed on the proper operation and
maintenance of the unit? Be sure to leave this manual with the
owner.
Service Maintenance
Cooling Season
To keep the unit operating safely and efficiently, the manufacturer recommends that a qualified servicer check the entire
system at least once each year or sooner if needed. The
serviceman should examine these areas of the WC unit:
● filters (for cleaning or replacement)
● motors and drive system components
● economizer gaskets (for possible replacement)
● safety controls (for mechanical cleaning)
● electrical components and wiring (for possible replacement
and connection tightness)
● condensate drain (for proper sealing and cleaning)
● unit duct connections (to see that they are physically sound
and sealed to the unit casing)
● unit mounting support (for structural integrity)
● the unit (for obvious unit deterioration)
Heating Season
Complete the following unit inspections and service routines
described at the beginning of each heating season.
● Visually inspect the unit to ensure that the airflow required
for combustion and condenser coil is not obstructed from
the unit.
● Inspect the control panel wiring to verify that all electrical
connections are tight and that the wire insulation is intact.
Maintenance
Owner Maintenance
Some of the periodic maintenance functions of the WC unit can
be performed by the owner; this includes replacing the disposable or cleaning the permanent air filters, cleaning the unit
cabinet, cleaning the condenser coil, and conducting a general
unit inspection on a regular basis.
Filters
When the system is in constant operation, inspect the filters
at least once each month.
If you have disposable-type filters, replace them with new
filters of the same type and size. Do not attempt to clean
disposable filters.
Permanent-type filters can be cleaned by washing them with
a mild detergent and water. Make sure that the filters are
thoroughly dry before reinstalling them in the unit (or duct
system).
NOTE: It may be necessary to replace permanent filters
annually if washing fails to clean the filter or if the filter
shows signs of deterioration. Be sure to use the same type
and size as was originally installed.
Condenser Coil
Unfiltered air circulates through the unit's condenser coil and
can cause the coil’s surface to become clogged with dust, dirt,
and so on. To clean the coil, flush with low pressure water from
the inside out, such as using a garden hose with the nozzle
removed.
Be sure to keep all vegetation away from the condenser coil
area.
Indoor Fan Motor Speed Tap Setting
The 208/230 and 460 Volt units are factory set to high speed with
one exception. The YC*3030 is factory set to low speed.
208/230 Volt Motor Tap Settings (Figure 21)
High speed setting: On the IGN board:
1. Connect the "RD" wire to the "PARK" terminal.
2. Connect the (IDM) PR wire to the "BLOWER LOAD" terminal.
Low speed setting: On the IGN board:
1. Connect the "RD" wire to the "BLOWER LOAD" terminal.
2. Connect the (IDM) PR wire to the "PARK" terminal.
460 Volt Motor Tap Settings (Figure 22)
High speed setting (460V):
1. At the "FTBA", connect the "PR" wire from the IGN board to
the "HI" (B) terminal.
2. Connect the "PR" wire from the "HI" (B) terminal on the
"FTBA" to the "H" terminal on the IDM.
3. Connect the Orange wire on the IDM to the "P" terminal on the
IDM.
Low speed setting (460V):
1. At the "FTBA", connect the "PR" wire from the IGN board to
the "LOW" (D) terminal.
2. Connect the "PR" wire from the "HI" (B) terminal on the
"FTBA" to the "P" terminal on the IDM.
3. Connect the Orange wire on the IDM to the "H" terminal on the
IDM.
Page 22
Installer’ s Guide
Hi Speed Tap
Setting
YL
(CC1) RD
( CC1) RD
(IDM) PR
Low Speed Tap
Setting
YL
(CC1) RD
( CC1) RD
RD
LOAD
INDUCER
IN
IN
BLOWER
LOAD
(IDM) RD
LOAD
INDUCER
IN
IN
BLOWER
LOAD
PR
PARK
PARK
Figure 21. 208/230 Volt Speed Taps
Hi Speed Tap Setting
BK
(IGN) PR
HI
LOW
B
C
D
Low Speed Tap Setting
BK
HI
B
(IGN) PR
LOW
C
D
Figure 22. 460 Volt Speed Taps
YELLOW
BLACK
PR
RD
YELLOW
BLACK
PR
RD
ORANGE
P
H
IDM
L
ORANGE
P
H
IDM
L
Page 23
Installer’ s Guide
Limited Warranty
High Efficiency
Heat Pump
WCZ, WCY and 2/4WCX3
(Parts Only)
Models Less Than 20 Tons for Residential Use*
This limited warranty is extended by American Standard Inc., to the original purchaser and to any succeeding owner of the real
property to which the Heat Pump is originally affixed, and applies to products purchased and retained for use within the U.S.A. and
Canada.
If any part of your Heat Pump fails because of a manufacturing defect within five years from the date of the original purchase,
Warrantor will furnish without charge the required replacement part. Any local transportation, related ser vice labor, diagnosis calls,
refrigerant and related items are not included.
In addition, if the sealed motor-compressor(s) fail(s) or the outdoor coil
because of a manufacturing defect within the sixth through tenth year from the date of original purchase, Warrantor will furnish
without charge the required replacement compressor and/or outdoor coil. Any local transportation, related service labor, diagnosis
calls, refrigerant and related items are not included.
†
NOTE: If your Heat Pump is installed within one mile of salt water, including but not limited to seacoasts and inland waterways,
your outdoor coil warranty as stated above is limited to five years from the date of original purchase.
This limited warranty does not cover failure of your Heat Pump if it is damaged while in your possession, damage caused by
unreasonable use of the Heat Pump and/or damage from failure to properly maintain the Heat Pump as set forth in the Use and
Care manual (see Proper Maintenance section).
THE LIMITED WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER
WARRANTIES AND LIABILITIES, WHETHER IN CONTRACT OR IN NEGLIGENCE, EXPRESS OR
IMPLIED, IN LAW OR IN FACT, INCLUDING BUT NOT SPECIFICALLY LIMITED TO IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR USE, AND IN NO EVENT
SHALL WARRANTOR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
†
should become defective, either or both events occurring
Some states do not allow limitations on how long an implied limited warranty lasts or do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you. This limited warranty gives you
specific legal rights, and you may also have other rights which vary from state to state.
Parts will be provided by our factory organization through an authorized service organization in your area listed in the yellow pages.
If you wish further help or information concerning this limited warranty, contact:
American Standard Inc.
Troup Highway
Tyler, TX 75711-9010
Attention: Manager, After Sales Support
GW-651-0106
* This limited warranty is for residential usage of this equipment and not applicable when this equipment is used for a commercial
application. A commercial use is any application where the end purchaser uses the product for other than personal, family or
household purposes.
Page 24
Installer’ s Guide
Limited Warranty
Heat Pump
2/4WCC3, WCD, WCH, WCK, WSC
(Parts Only)
Models Less Than 20 Tons for Residential Use*
This limited warranty is extended by American Standard Inc., to the original purchaser and to any succeeding owner of the real
property to which the Heat Pump is originally affixed, and applies to products purchased and retained for use within the U.S.A. and
Canada.
If any part of your Heat Pump fails because of a manufacturing defect within five years from the date of the original purchase,
Warrantor will furnish without charge the required replacement part. Any local transportation, related ser vice labor, diagnosis calls,
refrigerant and related items are not included.
If the sealed motor-compressor fails or if the outdoor coil should become defective, either or both events occurring because of a
manufacturing defect within five years from the date of original purchase, Warrantor will furnish without charge the required
replacement compressor and/or outdoor coil. Any local transportation, related service labor, diagnosis calls, refrigerant and related
items are not included.
This limited warranty does not cover failure of your Heat Pump if it is damaged while in your possession, damage caused by
unreasonable use of the Heat Pump and/or damage from failure to properly maintain the Heat Pump as set forth in the Use and
Care manual (see Proper Maintenance section).
THE LIMITED WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER
WARRANTIES AND LIABILITIES, WHETHER IN CONTRACT OR IN NEGLIGENCE, EXPRESS OR
IMPLIED, IN LAW OR IN FACT, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR PARTICULAR USE, AND IN NO EVENT SHALL WARRANTOR BE LIABLE FOR ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow limitations on how long an implied limited warranty lasts or do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you. This limited warranty gives you
specific legal rights, and you may also have other rights which vary from state to state.
Parts will be provided by our factory organization through an authorized service organization in your area listed in the yellow pages.
If you wish further help or information concerning this limited warranty, contact:
American Standard Inc.
Troup Highway
Tyler, TX 75711-9010
Attention: Manager, After Sales Support
GW-652-0106
* This limited warranty is for residential usage of this equipment and not applicable when this equipment is used for a commercial
application. A commercial use is any application where the end purchaser uses the product for other than personal, family or
household purposes.
Page 25
Installer’ s Guide
Limited Warranty
High Efficiency Heat Pump
WCZ, WCY, 2/4WCC3, 2/4WCX3,
WCD, WCH, WCK, WSC
(Parts Only)
Models Less Than 20 Tons for Commercial Use*
This warranty is extended by American Standard Inc., to the original purchaser and to any succeeding owner of the real property
to which the Heat Pump is originally affixed, and applies to products purchased and retained for use within the U.S.A. and
Canada. There is no warranty against corrosion, erosion or deterioration.
If any part of your Heat Pump fails because of a manufacturing defect within one year from the date of the original purchase,
Warrantor will furnish without charge the required replacement part.
In addition, if the sealed motor-compressor fails because of a manufacturing defect within the second through fifth year from the
date of original purchase, Warrantor will furnish without charge the required replacement compressor. Warrantor’s obligations and
liabilities under this warranty are limited to furnishing F.O.B. Warrantor factory or warehouse replacement parts for Warrantor’s
products covered under this warranty. Warrantor shall not be obligated to pay for the cost of lost refrigerant. No liability shall
attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the
equipment under warranty shown to be defective.
THE WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER
WARRANTIES AND LIABILITIES, WHETHER IN CONTRACT OR IN NEGLIGENCE, EXPRESS OR
IMPLIED, IN LAW OR IN FACT, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR PARTICULAR USE, AND IN NO EVENT SHALL WARRANTOR BE LIABLE FOR
ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitation of incidental
or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal
rights, and you may also have other rights which vary from state to state.
American Standard Inc.
Troup Highway
Tyler, TX 75711-9010
Attention: Manager, After Sales Support
GW-653-0106
* This warranty is for commercial usage of said equipment and not applicable when the equipment is used for a residential
application. Commercial use is any application where the end purchaser uses the product for other than personal, family or
household purposes.
American Standard has a policy of continuous product
and product data improvement. It reserves the right to
change design and specification without notice.
Technical Literature - Printed in U.S.A.
Page 26
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