Trane 2/4WCC30 Series, 2/4WCX30 Series, 2WCC3018A, 4WCC3018A, 2WCC3060A Installer's Manual

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18-EB24D1-1
Installer's Guide
Single Package Heat Pump, 13 SEER Convertible, 1½ - 5 Ton, R-22/R-410A
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
Important — This Document is customer property. Please return to service information pack and give this Installer's Guide to the homeowner
upon completion of work.
2/4WCC3018A through 2/4WCC3060A
WARNING:
CAPACITORS BEFORE SERVICING
2/4WCX3018A through 2/4WCX3060A
Installer’ s Guide
Safety Considerations
IMPORTANT: Read this entire manual before beginning installation procedures.
Read this manual carefully before attempting to install, operate, or perform maintenance on this unit. Installation and maintenance should be performed by qualified service technicians only.
Note: "Warnings" and "Cautions" appear at appropriate places in this manual. Your personal safety and the proper operation of this air conditioning product require that you follow them carefully. The manufacturer assumes no liability for installa­tions or servicing performed by unqualified personnel.
NOTICE
Warning and Cautions appear at appropriate locations throughout this guide. Read these carefully .
WARNING: Indicates a potentiall y hazardous situa­tion which, if not avoided, could result in death or serious injury .
CAUTION: Indicates a potentially hazar dous situa­tion which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices and where property-damage-only accidents could occur.
IMPORTANT: RECONNECT ALL GROUNDING DEVICES.
ALL PARTS OF THIS PRODUCT CAPABLE OF CONDUCTING ELECTRICAL CURRENT ARE GROUNDED. IF GROUNDING WIRES, SCREWS, STRAPS, CLIPS NUTS OR WASHERS USED TO COMPLETE A PATH TO GROUND ARE REMOVED FOR SERVICE, THEY MUST BE RETURNED TO THEIR ORIGI­NAL POSITION AND PROPERLY FASTENED.
W ARNING: DO NOT OPERATE THE UNIT WITH-
OUT THE EVAPORATOR FAN ACCESS PANEL OR EVAPO­RATOR COIL ACCESS PANEL IN PLACE. REINSTALL THE ACCESS PANELS AFTER PERFORMING MAINTENANCE PROCEDURES ON THE FAN. OPERATING THE UNIT WITH­OUT THE ACCESS PANELS PROPERLY INSTALLED MAY RESUL T IN SEVERE PERSONAL INJURY OR DEATH.
NOTICE: W ear appropriate gloves,arm sleeve protectors,
and eye protection when servicing or maintaining this equipment.
Page 2
Installer’ s Guide
Contents
Safety Considerations 2 Introduction 3 Step 1-Inspect Shipment 3 Step 2-Determine Unit Clearances 4 Step 3-Review Location and Recommendation
Information 12
Step 4-Unit Installation 13 Ground Level Installation 13 Rooftop Installation -- Curb Mounting 13 Covert Horizontal Airflow to Down Airflow 13 Install Full Perimeter Roof Mounting Curb 13 Lifting and Rigging 13 Placing the Unit on the Mounting Curb 14 Rooftop Installation -- Frame Mounting 14 Ductwork Installation 17 Attaching Downflow Ductwork to Roof Curb 17 Attaching Horizontal Ductwork to Unit 17 Condensate Drain Piping 17 Air Filter Installation 18 Electrical Wiring 18 Electrical Connections 18 Electrical Power 18 Disconnect Switch 18 Overcurrent Protection 18 Pow er Wiring 18 Field Wiring Diagram 19 Control Wiring (Class II) 20 Step 5-Unit Startup 20 Pre-start Quick Checklist 20 Starting the Unit in the Cooling Mode 20 Operating Pressures 20 Voltage Check 20 Cooling Shut Down 20 Starting the Unit in Heating Mode 21 Heating Shutdown 21 Sequence of Operation 20 Demand Defrost Operation 21 Defrost Control 21 Final Installation Checklist 22 Maintenance 22 Owner Maintenance 22 Condenser Coil 22 Service Maintenance 22 Cooling Season 22 Heating Season 22 Indoor Fan Motor Speed Tap Setting 22 Warranty Information 24
Introduction
Read this manual carefully before attempting to install, operate, or perform maintenance on this unit. Installation and maintenance should be performed by qualified service technicians only. This unit is listed by Underwriters Laboratory.
Model WC heat pump units are designed for outdoor mounting with a vertical condenser discharge. They can be located either at ground level or on a roof in accordance with local codes. Each unit contains an operating charge of refrigerant as shipped.
Extreme mounting kits are available for slab (BAYEXMK002AA) and curb (BAYEXMK003AA) mountings.
The indoor fan motor speed tap setting is provided in the Maintenance section.
This guide is organized as follows:
Step 1-Inspect ShipmentStep 2-Determine Unit ClearancesStep 3-Review Location and Recommendation InformationStep 4-Unit InstallationStep 5-Unit StartupSequence of OperationMaintenance
Step1—Inspect Shipment
1. Check for damage after the unit is unloaded. Report promptly to the carrier any damage found to the unit. Do not drop the unit.
Important: To prevent damage to the sides and top of the unit when hoisting, the use of “spreader bars” is recommended.
2. Check the unit’s nameplate to determine if the unit is correct for the intended application. The power supply must be adequate for both the unit and all accessories.
3. Check to be sure the refrigerant charge has been retained during shipment. Remove the Compressor access panel to access the 1/4" flare pressure taps.
4. If this unit is being installed on a curb, verify that the correct curb is provided with the unit.
WC~3018 through WC~3036 use the small cabinet,
Model BAYCURB050A.
WC~3042 through WC~3060 use the large cabinet,
Model BAYCURB051A.
5. If the unit is being hoisted, accessory kit BAYLIFT002AA is recommended. It includes a kit of four (4) lifting lugs and instructions.
Page 3
Installer’ s Guide
Step2—Determine Unit Clearances
Figures 1 to 8 show the unit critical dimensions. Figures 2 and 4 show the WCC clearances and Figures 6 and 8 show the WCX clearances.
Figure 1.
Page 4
RETURN
WCC3018A through WCC3036A (1 of 2)
SUPPLY
Installer’ s Guide
903.29 [35-9/16]
36 [79] 36 [79]
36 [79] 36 [78]
36 [78] 36 [80]
37 [81] 38 [84]
57 [125] 57 [125]
57 [125] 56 [124]
56 [124] 58 [127]
58 [128] 61 [134]
40 [88] 40 [88] 40 [88]
41 [89] 42 [92] 41 [91]
25 [56] 25 [56]
25 [56] 26 [56]41 [89]
26 [56] 26 [58]
26 [57] 27 [60]43 [94]
SUPPLY
158 [348] 158 [348] 158 [349]
161 [354] 158 [348]
162 [357] 162 [358] 169 [372]
RETURN
635 [25.0] 635 [25.0] 635 [25.0] 635 [25.0] 635 [25.0] 515.6 [20.3] 635 [25.0] 515.6 [20.3]
635 [25.0] 635 [25.0]
508 [20.0]
508 [20.0] 508 [20.0] 508 [20.0]
508 [20.0] 508 [20.0]
Figure 2.
WCC3018A through WCC3036A (2 of 2)
Page 5
Installer’ s Guide
Figure 3.
Page 6
RETURN
WCC3042A through WCC3060A (1 of 2)
SUPPLY
Installer’ s Guide
954.10 [37-9/16]
1004.90 [39-9/16]
954.10 [37-9/16]
1055.70 [41-9/16]
1004.90 [39-9/16]
41 [90]
47 [105]
46 [102]
42 [92] 44 [98]
41 [90] 48 [105] 47 [104]
62 [137] 76 [168] 78 [172]
63 [138] 66 [146] 69 [152] 80 [177] 79 [175]
46 [102]
58 [127]
59 [130]
46 [102] 49 [109] 52 [115] 61 [134] 60 [132]
30 [67] 36 [79]
35 [77] 31 [69] 33 [73] 31 [68] 36 [79] 36 [76]
SUPPLY
179 [395] 217 [479] 219 [482]
182 [401] 193 [425]
193 [425] 225 [495] 222 [490]
RETURN
673.1 [26.5]
685.8 [27.0]
698.5 [27.5]
668.02 [26.3]
668.02 [26.3]
698.5 [27.5]
698.5 [27.5]
698.5 [27.5]
629.92 [24.8] 635 [25.0] 635 [25.0]
629.92 [24.8]
629.92 [24.8] 635 [25.0]
635 [25.0] 635 [25.0]
Figure 4
WCC3042A through WCC3060A (2 of 2)
Page 7
Installer’ s Guide
Figure 5
Page 8
RETURN
WCX3018A through WCX3036A (1 of 2)
SUPPLY
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