Trane 4TXCB003CC3HCB, 4TXCB004CC3HCB, 4TXCC008CC3HCC, 4TXCC005CC3HCB, 4TXCD009CC3HCC Installer's Manual

Installer's Guide

I llllll lllll

18-AH44D1 -6

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111111111111111111111111111111111

Cased Aluminum 11Convertible

4TXCB003CC3HCB 4TXCC007CC3HCB
4TXCB004CC3HCB 4TXCC008CC3HCC
4TXCC005CC3HCB 4TXCD009CC3HCC
4TXCC006CC3HCB 4TXCD01

ALL

phases

IMPORTANT-This
tion

pack

HIGH
Contains
System

pressure.
before
for

refrigerant
refrigerants,
ant

additives.

Failure
of

non-approved
frigerant
injury,

A.

GENERAL

These coils
or

horizontal furnace

cooling only outdoor section

ANT.

This

equipment

Code

of
equivalent. "Suitable for Mobile Home use"
the

Furnace,

less.

Inspection

Check carefully for
reported
company immediately. Check to
nents

are

to

your

only.

B.

APPLICATION

1.

FURNACE AND COIL

The

coil MUST

of

the

furnace.
direction
application.

of

this

upon

completion

A WARNING

PRESSURE

Refrigerant!

contains

Recover

opening

refrigerant

to

follow

additives

or

equipment

are

designed for

has

Federal

supplier

Regulations,

Coil

and

to

and

claims

in

the

unit.
at

once,

BE

installed

The

of

the

airflow, depending on horizontal left

installation

Document is

of

work.

HAZARD

oil

and

refrigerant

refrigerant

the

system.

type.

Do

not

substitutes,

proper

procedures

refrigerants,

could

result

damage.

use

with

in

combination

using

R-410A

been

evaluated

Chapter

discharge

any

Any

and

INFORMATION

coil apex

duct

shipping

made

against

missing

replaced

downstream

can

be

face into

must

comply

customer

to

relieve

See

unit

use

subsittutes,

in

an

upflow, downfiow,

with a heat

in

accordance

XX,

work

damage.

the

sure

parts

should

with

with

property

under

high

pressure

nameplate

non-approved

or

refriger-

or

the

or

death,

REFRIGER-

Part

The

must

all

authorized

(in

or

serious

pump

with

3280

or

height

be 7 ft.

This

must

transportation

major

compo-

be

reported

parts

the

outlet

away

from

or

11

OCC3HCC

NATIONAL, STATE

and

is

to

use

re-

or

the
the

of

or

be

air)

the

right

remain

These coils fit
without
zontal left application.

requires
section

2. INDOOR
Indoor

pump

IMPORTANT: Review

Check the table

dimensions

C.

RECOMMENDATION

1.

If

Installer's
sections,
components.

It

2.
ied

and
selected
clearance allowances for
service

with

any

changes

D,

unit

or

cooling combinations approved for

a coil is

Guide packaged

and

is

recommended

dimensions properly noted

installation

of

the

Coils

AND

LOCAL

this

unit.

the

171h'', 21",

adapters

to

numbers 5 and

UNIT

AIRFLOW

must

provide

your

on

the outline drawings

for

your

coil

part

of

the

comfort control for physically

that

site.

coil.

CODES

Please

return

and

241h''

in

vertical upflow, downflow,

Horizontal

the

coil

6).

the

installation requirements.

before beginning the installation.

total

with

the

By

noting

installation

right

before

required

system

the

furnaces,

outline

and

in

installation,

and

to service informa-

"width

installation

airflow for

drawing

checked

advance

furnaces

or

configuration

the

these

coils.

and

note

all

use

and

outdoor

installing

be

stud-

against

proper

possible

future

hori-

(see

heat

the

those

A341869P20

Installer's Guide

A CAUTION

Coll

ls~.,,,,

It»

Mlln

t:Ot9

on

-bebw-=tbistb8

Is

ftllelH¢

1116fttnMt llnlle

D.

INSTALLING

t:het:lc

...

f0to20~

It»

pr1111n r.p

fol,_.,

Dlfrlled

'lBll:

COILS

"""'9M-

to

nrtwe

tublngmpa. ltno,..

flfl

lnlfall

(0

,,,.

MllW

t:oll.

Rtmo-.

tire,,...

COf9

'""'

aftlr

J

I

Dr111

Screw I

1. UPFLOW GAS

a. 'l\1m

b. Apply

c.

d.

e. 'l\1m

rwn-

-&my.

gaaket

ALL

matlllg

Set

the

duetwQ!k

Replacethefurnaoe

andflmten

coil case on top of t'b8

to

it~

the

fumac8 powar

2. UPFLOW GAS

a. 'l\1m furnace

-&my.

b.

Dieoonnect

and

N dw:twork

e.

burtall

d.

e.

£ 'l\1m

Rgure2

die

11trac:tion

Reconnect

Replace

and

the

faslm

the

eaaed

section

the

:!Umace

it

:!Umactt

J.l'UBNACB

JIOW9!'

Ol'F

and

remove

material

(d\d

lleal

aud'acM between t'b8

the

eoil

cue.

flu

J.l'UBNACB

~OFF

remove a

t.o

provide deUllDC8 for

coil

1011.owiDg

D·l

of

dumvurk

ftuo

IMICID'ely.

power

~-

pipeifithu

ON.

·Md-on

andl'EIDl.Cml

nfllcient

the IDlltallation

thMe

inatrw:tiou.

to

the

ccril

pipe

ilit

ON.

the

due

pipe

icld

supplied>

fanw:e

Cooling

portion

cue..

ha

Biid

Connect

been

1'811!0ved

the:Oue

of

tba

cued

been

removed

tha

pipeli

the •llP-

In·

FOR'VERllCAL

INSl'All.A110N8:

to

die

coll.

if

ooll

Stadofl'll

the

clearance alil"ment

par.

fanwle. The at.ando!!is

ment

tbrough

:Oauge.

air&w.

of

an

supported

_._.

iD

homoDtal.

3.

Whan a coll

lllld

-•(See

cased

coilll

for att.acllment to t.he

'holell

Drill

acren

are

uaed

ill.-ted

1mJa

(See

Figure

die

fh!nM!!I! t.llea

The coil

The

llhova

upflow

fanlace.

when

111'8 strictJ,y far

DOWNPLOW GAB PIJRNACB

is

ued

U.

not required

3).

'lb

is

alwQll placed downstream

intlnctimlB

The coil

used

iD the horizontal The lt:aDdo&

wuring

with

a downflmr fllrllace, a

betwam

dooring.

a.

Place

the

coil

cue

an

tbs

b.

Seeun1

c. Set the Canw:e

tbat

d.

Secure

4. DOWNPLOW GAB

a. 'l\1m the furnace

b.

Rai8CI

mount

reqainid

the

c.

P.bM:e

cl

Secure

e.

Set

that.

f.

JWimnM\

g.

'nlm

die

the

back

~the

t'b8 coil -

dillconrwt

the:111mace

die

to

funuu:e to

tbs

coil

t'b8

the:llmlace on

the

heek

~the

the

tbe

fimlace power

coil

cue

OD

top

ll1de

o!tbe

claet

thmce

J.l'UBNACB

powsr

the

tllal

to provide

mil

ca&& beneath

the

ezimng

be

railed.

C8ll8

on

con

-to

top

Iii.de

oft.he

claet

thmce

ilua

pipe

to

to

md

the

Figure

to

the

oi

of

2)

an

included

tlmw:e.

near the

acrewed

at

the

power

the

at

and

boUmn

engap

Udo

drill_._.

ildo

appl7

and

fulllace

alipmmt,

the

mil

iUrnace

planum.

die

coil

di8dwp

the

top

ibrnaca.

-Add

OFF,

-the

JiDes.

~t.deuan.ceto

it.

return

air

fanw:e

of

the

top

Sanges

the

cabinet aligu-

are

the

fiunace top

if

the

mil

:m.uat

not far

c:ue

and

mpply

cue,

making

opellillg

-

of

On Cooling

Modiflcalions

duetwmk

11111pply

plenum,

the

mil

cue,

melring

dillcbarp

the

the

openiq

top

-

of

bl

and power lines.

ON.

with

There are

the coil

of

wrap-

oitM

imarted

die

farmce

ill

on

top

be

fall1

md

aupport

1ubbue

combuatible

air

plenmn.

lllJl'e

is

&Diii

up

the

mil-.

:Bue

pipe,

and

will

be

to

permit.

air

plemun.

11ure

ill

a111

up

the

mil

eue.

02014Tiane

18-AH44DHS

Installer's

Guide

5. FURNACE

IN

HORIZONTAL

A CAUTION

Both

the

coil

and

attempt

The

to

suspend

non-condensing furnaces

furnace

horizontal application.

The

condensing downflow/horizontal
furnaces

Connection

with

may

brackets

the

furnaces.

only be

a. Horizontal left: As shipped,

the

horizontal left configuration.

In

horizontal left,

b.

apex

of

the

coil is

iary

drain

pan

is now on

c.

The

two piece baffle ships

required

d.

The
the

for horizontal left applications. See

base

of

the

downflow/horizontal furnace. Upflow/horizontal

condensing furnaces

There

are

e.

furnace which
together.

f.

Two

furnace
The

three

See

brackets

and

rear

brackets

are

Figure

are

one

enclosure (two on each side
rear
bracket
coil
will be

g.

The

ter

as
enclosure
screws

brackets

and

front

possible

will

resting

furnace (see

used

to

attach

bracket

with

and

each

the

are

furnace.
There

h.

guard
guard
nel
of

the
until
is driven
side

is a left
is for horizontal left coil
has a bend

of

the

coil case.

it

and

horizontal

rests

in

through

into

the

guard

must

the

coil

rotated

for coil/furnace

the

4TXC coil case

away

coil enclosure is placed flush

have

brackets

used

5.

used

to

bracket

will

be

attached

on

the

top

Figure

each

is positioned

the

wide edge

driven

packaged

which is

drain

The

guard

the

drain

the

coil case

splash

LEFT

be

fully

using

the brackets.

may

be

laid

and

onto

their

alignment

the

coil is

from

the

furnace

the

lower side.

installed

the

included

to connect

attach
is

used

use

existing screws on

at

and

rear

narrow

coil

the

the
with

bottom

6).

as

edge

on

match
with

the

rear

to

attach

bottom).

the

Four
bracket.

close to

against

into

the

coil enclosure

with

installation
inserted
pan

is

on

then

into

the

rotated

pan. One

duct

guard

flange on

side hole. See

POSITION

supported. Do

on

either

side for

upflow/horizontal

left side.

are

included

ready

when

is

rotated

the

and

coil

so

the

and

the

auxil-

is

Figure

against

the

top flange.

the

downflow

furnace

wide side

of

of

the

the

Each

the

horizontal

and

coil
front.
the

coil
of

of

additional screws

the
against
the

cen-

the

furnace .

coil

Two

and

the

coil. This

only.

the

outlet

The

front chan-

air

side

downward

sheet

metal

screw

the

front

Figure

not

in

4.

coil

and

the

the

7.

TWO-PIECE BAFFLE

SHIPPED INSTALLED

ON

COIL

/DOWN

UPFLOW

CASED COIL CONNECTION

BRACKET FOR DOWNFLOW

FURNACE

FLOW HORIZONTAL

INSTALLATION READY

IN

HORIZONTAL

Figure 5

CASED

COIL

SHOWN

FURNACE

INSTALLED

AND

HORIZONTAL

Figure 6

"'

LEFT

0

HORIZONTAL

ALIGNMENT

Figure 4

"

"'

"'

"'

"'

"'...,'

~t"'"'

f'~

-

(.

/

0

LEFT

WITH A DOWN

BRACKETS

BRACKETS SHIP WITH

DOWNFLOW FURNACES.

REQUIRED FOR ALIGNMENT

ON

HORIZONTAL INSTALLATIONS.

FLOW

18-AH44D1-6

COIL

CASING

CHANNEL

Figure 7

3

Installer's

Guide

6. FURNACE

IN

HORIZONTAL RIGHT POSITION

A CAUTION

Both the

attempt

The

The

Connection

a. Horizontal right:

b. Replacing

IMPORTANT:

The 4TXC cased
furnace, with the apex
the direction
This placement supersedes previous furnace Installer's
Guide stating
the direction
Figure

coil

and

to

furnace

suspend

non-condensing furnaces

the

must

coil

be

using

may

fully

supported. Do

only

the brackets.

be

laid

on

either

horizontal application.

condensing downflow/horizontal

furnaces

with

in
baffle
the
CC006,

1. Remove
bly (see
the
the

2. Replace
previously (see

3.
zontal

may

not

be

rotated

brackets

the

furnaces.

for coil/furnace

For

the

non-condensing furnaces only,

must

be removed

and

following models: 4TXCB004, 4TXCC005, 4TX-

4TXCC007,

Figure

5/16"

hex

the

the

head

and

4TXCC008.

factory

factory

4) from

installed

installed
the

screws. Discard

baffle.

the

Figure

right

10.

top baffle

Figure

9 shows

application.

coil

must

of

the

airflow

install

of

"with the apex

airflow

using

8).

the

baffle change

be

of

the

coil

for

for

horizontal application." See

and

onto

upflow/horizontal

their

right

alignment

horizontal

the

right

the

two-piece factory

top baffle replaced for

baffle.

two-piece baffle assem-

apex

of

the

coil

the

bottom

the

screws removed

necessary

placed

downstream

always

horizontal

of

the

pointing

right

coil

by

side for

side.

are

included

configuration

removing

half

of

for hori-

of

the

opposite

installation.
pointing

not

in

Figure

9

Figure 10

For Horizontal Right

Remove

and

UPFLOW

MODEL

HORIZONTAL

RIGHT

AIRFLOW

IN

POSITION

only

c.

When

the

noncondensing Upflow/Horizontal furnace

placed

on

its

right

side for

meets

the

flange
fits inside

There

are

can

be

used
furnace
which

and

can

between

the

cased coil top flange.

of

the

furnace flange. See

three

holes

in

for pilot holes to connect

coil.

There

be

used

for

this

furnace

and

BAFFLE TOP PIECE

SHIPPED INSTALLED

ON

COIL

right

airflow,

the

The

coil flange

Figure

the

furnace top flange which

and

align

are

self

drilling screws included

connection.

Seal

coil.

Figure

furnace top

11.

the

all

gaps

8

is

UPFLOW

FURNACE

TOP

COIL

FLANGE

FITS INSIDE OF

UPFLOW FURNACE

TOP FLANGE FOR
HORIZONTAL RIGHT
APPLICATION

Figure

11

4

18-AH44D1 -6

E.

INSTALLING

The

following

REFRIGERANT

steps

are

to

be

considered

refrigerant lines:

1. Determine

2. Consider types

the

most

of

bends

practical

to

be

tions.

NOTE:

bend

3. Determine

4.

5. Be

6.

7. Route

NOTE:

ture

installation.

F.
The

1. More information concerning

Large

once

erant

tubing

TURE.

Provide a

both

liquid

hole

(if

which

is

sure

the

Uncoil

the

the

erly secure

These

and

the

FIELD

FABRICATED

diameter

it

has

been

the

best

--INSIDE OR OUTSIDE

pull

through

and

practical) should

resting

roll

tubing-

tubing

the

lines

holes

shaped.

starting

gas lines

on

the

of

tubing

do

not

making

tubing

must

must

tubing

hole of sufficient size

before malting final connections.

be

following procedure should

ing

to

the

coil

or

the

outdoor

ant

lines is covered

with

the

outdoor
brazing procedures
before

starting

in

unit.

are

the

installation

the

to

be

foundation.

is

kink

all required bends

be

sealed

INTERCONNECTING

Installers

Evacuation,

included

LINES

when

installing

way

to

run

the

lines.

made

and

space limita-

sizes

will

be

difficult

point for

routing

THE

the

STRUC-

to

clear.

The

location of

just

above

the

wall

of sufficient length.

or dent.

and

isolated.

be

from

weather

used

for connecting tub-

the

tight

unit.

the

installation ofrefriger-

Guide packaged

leak

testing

in

those

instructions

of

refrigerant lines.

refrig-

allow

this

plate

prop-

struc-

after

LINES

and

G.

the

BRAZING

IMPORTANT:

to

cut

and

There

is

TO

Do

fit

refrigerant

only a holding charge
coil, therefore no loss
when

the

sealing plugs

to

NOTE:
wet
heating
characteristics

NOTE:

past
tightening.

1.

2. Field supplied

3.

IMPORTANT: PAINTED AREAS
SHIELDED DURING BRAZING.

4.

TXV

rag)

of

Torque

finger

Remove

are

soft soldered.

the

tube

ing

end.

from

Run

the

ets

of

Braze

and

bulb

or

removed,

the

sensing

specification

tight.

See

both

seals from

tubing

is

still

Clean

entering

refrigerant

the

indoor

evacuate according

installation instructions.

5.

li1ow a small

amount

while brazing.

6.

Use

good brazing technique

the

the

each

use

suction line

uninsulated

other.

7. Minimize

8.

Insulate

NOT allow

9. Do

with

10. Upon completion

ant

lines.

Installer's

EVAPORATOR

not

unseal refrigerant

lines.

of

operating refrigerant charge occurs

are

removed.

MUST

and

Figure

be

while

bulb

performance

Make

sure

12.

the

should

round

and

the

tubing

the

system.

tubing

unit

coil.

of

nitrogen

of

sharp

900

and

of

installation, evacuate

SECTION

of

dry

Nitrogen

protected

brazing

will

affect

of

for

TXV

to

backwrench

indoor coil.

be

cut

free

of

to

prevent

into

OF

THE UNIT MUST

to

indoor

through

to

make

bends.

its

fittings.

lines

to

Guide

tubing

(wrapped

the

tubing.

the

the

coil.

equals

The

squared-off,

burrs

at

contaminants

the

stub

and

the

leakproofjoints.

come

into

until

ready

in

the

indoor

with

Over-

functional

1/6

turn

when

braze

caps

ensuring

the

connect-

tube

BE

outdoor

tubing

contact

the

refriger-

sock-

18-AH4401-6

Figure 12

Do

Nm

frigerant
checked. This
or

open

lines

possible

discharge

A CAUTION

refrigerant valve

and

coil

hsvebeenbrszed, evacuated,

would

cause contamination

of

refrigerant

at

the

outdoor

of

to

the

unit

until

the

and

the

refrigerant

atmosphere.

re-

leak

5

Installer's

H.

LEAK

1. Using a manifold

2. Pressurize

Leak

3.

4. Evacuate

L CONDENSATE

Condensate
at

the
threaded
ternal

1. The

Insulate

2.

It

is

installed

90%
rate

IMPORTANT:

used.

CHECK

gauge,

dry

nitrogen to

PSIG

maximum.

the

gauge

the

connecting lines

check brazed line connections using soap bubbles.

Repair

packaged

leaks

and

with

(if

any)

charge

the

the

outdoor unit.

DRAIN

drain

connections

bottom

of

the

coil/enclosure assembly. The female

fitting protrudes outside

connection.

drain

hole

in

the

drain

insulation.

the

drain

line to

always recommended

under

a horizontally installed evaporator coil

gas

furnace. Connect

drain

line (no

Do NOT

trap

Plug

use

is

all

heat

Guide

connect

after

system

prevent

that

the

needed

drain

or

an

port

on

and

relieving pressure.

per

PIPING

are

located
of

the

pan

must

sweating

an

auxiliary

auxiliary

in

this

line

connection(s)

torch

near

external supply

the

liquid line.

indoor coil

the

in

to

instructions

the

drain

enclosure for ex-

be

cleared

drain

and

drain

line

of

dripping.

pan
to

line).

drain

fittinp.

of

150

pan

all

be

or

a sepa-

not

J.

INSPECTING

The

two piece door (3-piece

of

removal
refrigerant
removed

the

or

the
allow inspection
removed

to

the

THE

COIL

on

24.5" wide models) allows

outer

casing doors

without

condensate lines. Once

split

inner

coil panels

of

the

inside

of

the

outside where

it

can

interference from

the

outer

can

be

moved to easily

coil.

The

be

washed

doors

coil can

with

a

hose. See Service Guide UN-SVGOOlA-EN for details.

The

foil covered insulation
wiped down
up

to

and

maintain

residual

good

air

on

the

dirt

and

quality.

4TXC coils should

dust

should

be

See

Figure

14.

vacuumed

are

be

water

be

Field fabricated trap

Figure 13

PRESSURE DROP CHARACHTERISTICS

Model

4TXCB003CC3HCB
4TXCB004CC3HCB 465 685 865 1015 1155 1280 1395 1505
4TXCC005CC3HCB
4TXCC006CC3HCB
4TXCC007CC3HCB
4TXCC008CC3HCC
4TXCD009CC3HCC
4TXCD010CC3HCC

CAP

OR

PLUGJ'(

Close

as possible 1

Trap

must

be

of

furnace

condensate

within

I air

handler

drain

PRESSURE DROP (INCHES

.05 0.1

510

550

460
550
680
670
670

•

1111(1)1io11111(,..

4'

connection.

AIRFLOW (CFM)

I

715 875 1005 1125 1230 1325 1415

820 1030 1210 1375 1525 1665 1795
715 930 1115 1290 1450 1600 1740
820 1030 1210 1375 1525 1665 1795
965 1190 1375 1540 1685 1820 1950

1000 1250 1470 1670 1850 2020 2180

1000 1250 1470 1670 1850 2020 2180

K.

DUCT

The

unit
connections
openings

CONNECTIONS

supply

with

and

a flame

are

of

the

L OPERATIONAL AND CHECKOUT

"Operational Procedure" for

found

in

the

outdoor

patible

FOR

COOLING AND HEAT PUMP COILS

VS. PRESSURE DROP

OF

WATER COLUMN)

0.15 0.2 0.25

with

this

Figure 14

return
provided

air

retardant

at

duct

should be connected to

duct
both supply

coil .

the

system installation

unit

Installer

coil

0.3 0.35 0.4

connectors.

Guide

the

Duct

flange

and

discharge

PROCEDURES

can

and

will

be

com-

be

6

18-AH44D1-6

......

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Drawing

--~~~~~-o~~~~~~-

for 4TXCB003CC3HCB, 4TXCB004CC3HCB, 4TXCC005CC3HCB,

4TXCC006CC3HCB, 4TXCC007CC3HCB, 4TXCC008CC3HCC

(All dimensions are

r,

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al

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in

inches)

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TXCCOOl!CC3ICB

48

TX

V I NON

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I

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11 21
20 20

19-1

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318

BRAZE

PLAST

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CONNECT I ON·

1-111

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12

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16

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A

+------------22

VE

l•

+-------------Z4-l/Z--------------

Outline

Drawing

-Jn

-------------<

for 4TXCD009CC3HCC

(All dimensions are in inches)

Ille

-PLUGG[[)

SECONDi\.RY

DRAIN

J/4'MPT

FO~

Hl)R I ZONTAL

P

OSITION

PLUGG[[)

PR

l~ARl

DUIN

J/4" N

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HC>R I ZONTAL

POSITION

WMAR!

DIAIM

J/4"NPT

FO~

VEnlCr\l

P

OSITION

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moND!RYDiAIN

3/4'

NPT

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VEUICU

POSITION

MOOE!.

WEIGHT

ll.BSJ

REFRIGERANT

HEICHT

GAS
LIQUID
MA

TCl'El

(I«>

DRAIN

-MAYBE"A"OR"B"

CONTROL

T

•r-LJ

CCHECTICW

CCH.ECTKlN

FURNACE

ADAPTER

RECl.llEDJ

PAN

WIDTH

and

4TXCD010CC3HCC

,,......_

2-1/2

0 0 0 0 0

I

• 21-7/IG

4TXCDOOEICC3H::C
4TXCCOllCCJICC

68

TXV

INON-BLEEDI

30- 11/I6

BRAZE

314
318

BRAZE

24-1

/2

PLA

STIC

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IN

WRAPPE~

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From

Dwg.

D343415Rev03B

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•

17

I

18