Trak-Star 1"" Gasoline Impact Wrench, 12601 Operator's Manual

GASOLINE IMPACT WRENCH

operator’s manual

COVERS PART NUMBER 0012601

Serial #:

Date:

1" Gasoline Impact Wrench

Welcome to Trak-Star

Congratulations on your purchase of the Trak-Star® Gasoline Impact Wrench. Your model is designed to create

higher fastening torque quickly and efciently. Through constant innovation and development, Trak-Star® is
committed to provide you with tools and products that lead the industrial world.

Before attempting to operate your new Gasoline Impact Wrench, please read all instructions rst. These include
the Operators Manual and Warning Labels on the unit itself. With proper use, care, and maintenance, your model
will provide you with years of effective performance. Once again, thank you for selecting our product and
welcome to Trak-Star®.

0012601 - 1" Gasoline Impact Wrench

SPECIFICATIONS

Engine...........................Two Stroke, Gas 46.5cc

Ignition...........................Electronic

Capacity.........................1-5/8" (41mm) Bolt Diameter

Net Weight.....................39.6 lbs. (18kgs) Without Fuel

®

InDeX

Welcome to Trak-Star 2 Engine Breakdown & Parts List 13-15

Safety Instructions 3 Impact Unit & Gearbox Breakdown & Parts List 16-17

Technical Data 4-5 Ozat Sockets 18

Operating Instructions 6-7 Trak-Star Products 19

Trouble Shooting 8-9 Factory Authorized Warranty Repair Centers 20

Maintenance 10-12

SAFETY FIRST

Read to fully understand and

observe the following safety
precautions and warnings. Careless

or improper use of tool may cause
serious or fatal injury.

WARNING! Indicates instant

possibility of severe personal
injury or loss of life, if instructions
are not followed.

Always wear eye, head and ear
protectors when using this tool.

CAUTION! Indicates possibility
of personal injury or equipment

damage, if instructions are
not followed.

2

IMPORTANT SAFETY INSTRUCTIONS

WARNING:

Read and understand all instructions. Failure to follow all instructions listed below,

may result in electrical shock, re and/or serious personal injury.

Work Area

Keep your work area clean and well lit. Cluttered benches and

dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as

in the presence of ammable liquids, gases or dust. Power tools
create sparks which many ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating a

power tool. Distractions can cause you to loose control.

Operator Safety

• Always wear a safety face shield or goggles.

• Always wear heavy, long pants, boots and gloves. Do not wear
loose clothing, jewelry, short pants, sandals or go barefoot.
Secure hair so it is above shoulder length.

• Do not operate the tool when you are tired, ill or under the
inuence of alcohol, drugs or medication.

• Never let a child or inexperience person operate the machine.

• Wear hearing protection.

• Never start or run the engine inside a closed room or building.
Breathing exhaust fumes can kill.

• Keep handles free of oil and fuel.

• Keep hands away from anvil.

• Do not grab or hold the unit by rotating anvil.

• Hold the handles rmly with both hands and make sure to stand
on a rm base or ground.

• Do not touch spark plug or high voltage cord during operation

as it may cause electric shock.

• To avoid burn do not touch those places like engine, mufer
and exhaust. These parts get very hot during use, even after
engine is stopped.

• When operation is prolonged, take a break from time to time, so
that you may avoid possible whitenger disease. This is
caused by vibration.

Tool Safety

• Inspect the entire tool before each use. Replace damaged parts.

Check for fuel leaks and make sure all fasteners are in place and
securely fastened.

• Replace parts that are cracked, chipped or damaged in any way
before using the tool.

• Keep others away when making carburetor adjustments.

• Use only accessories as recommended for this tool by the

Manufacturer.

WARNING

Never modify the tool in any way. Do not
use your tool for any job except that for
which it is intended.

Fuel Safety

• Mix and pour fuel outdoors and where there are no sparks

or ames.

• Use a container approved for fuel.

• Do not smoke or allow smoking near fuel or the tool or
while using the tool.

• When lling up fuel, stop engine and make sure engine is cool
and choose a well ventillated place where no amables are

present.

• Wipe up all fuel spills before starting engine.

• Move at least 3m away from fueling site before starting engine.

• Stop engine before removing fuel cap.

• Empty the fuel tank before storing the tool. It is recommended
that the fuel be emptied after each use. If fuel is left in the tank,

store so fuel will not leak.

• Store tool and fuel in area where fuel vapors cannot reach
sparks or open ames from water heaters, electric motors,

switches and furnaces, etc.

WARNING

Antivibration systems do not guarantee that
you will not sustain whitenger disease or
carpal tunnel syndrome. Therefore,

conitinual and regular users should monitor
closely the condition of their hands and

ngers. If any of the above symptoms
appear, seek medical advice immediately.

Maintenance Safety

• Maintain the tool according to recommended procedures.

• Disconnect the spark plug before performing maintenance
except for carburetor adjustments.

• Keep others away when making carburetor adjustments.
Use only genuine replacement parts as recommended by

the manufacturer.

Transport and Storage

• Carry the tool by hand with the engine stopped and the
mufer away from your body.

• Allow the engine to cool, empty the fuel tank, and secure the
tool before storing or transporting in a vehicle.

• Empty the fuel tank before storing the tool. It is recommended
that the fuel be emptied after each use. If fuel is left in tank,

store so fuel will not leak.

• Store tool out of reach of children.

• Clean the unit carefully and store in a dry place.

• Make sure engine switch is off when transporting or storing.

If situations occur which are not covered in this manual, take

care and have a good judgement. Contact your dealer if you

need assistance.

Service

Tool service must be performed only by qualied repair

personnel. Service or maintenance performed by unqualied

personnel could result in a risk of injury.

When servicing a tool, use only identical replacement

parts. Follow instructions in the Maintenance section of
this manual. Use of unauthorized parts or failure to follow

maintenance instructions may create a risk of electric shock
or injury.

3

TECHNICAL DATA

INTRODUCTION

The Trak-Star Gasoline Engine Impact Wrench is a high quality tool with a self-contained, heavy duty,
high power two cycle engine. It’s unique design, combining an impact mechanism, pneumatic
B-Hammer and small high powered 46.5 cc gas engine, produces an ultra light-weight 39.6 lbs. (18kg),
impact wrench that can produce high fastening torque.

Because of the self-contained, high power two cycle engine, it is very easy to carry by one man to any
construction sites in the rain forest, hill, desert or remote areas where electricity supply, air compressor
or generator are not available.

The capacity of this tool is 1-5/8" (41mm) bolt size and is ideal for fastening and loosening bolts of
wood sleepers at railroad construction sites and many more applications.

ENGINE Type Two Stroke, Forced, Air Cooled, Single Cylinder

Displacement 46.5cc, 44x34mm (Inner bore size by stroke)

Fuel Tank Capacity 1 Liter

Fuel Mixture Ratio 25:1 (gasoline : 2 cycle oil)

Revolution (Idling) ≤ 2700 rpm; Engagement Speed: ≥ 3400

Revolution (Loaded, Impact) 7120 rpm

Revolution ( Non loaded, max) 8500 rpm

Maximum Output 2.03 Ps/6500 rpm

Maximum Torque 0.34 kg-m/5500 rpm

Compression Rate 7.4 : 1

Fuel Consumption Rate 520g/kWh

IGNITION Type Electronic

Spark Plug Type L8RTC

CARBURETOR Type Diaphragm

IMPACT Square Drive Size 1" (25.4mm)

Fastening Torque Range 550 - 1700 N.m (406 - 1250 ft. lbs.)

Free Speed 1200 rpm

CAPACITY Bolt Diameter 1-5/8" (41mm)

WEIGHT Without Fuel 39.6 lbs. (18kg)

OVERALL Length 25-1/2"

DIMENSIONS Height 10-3/4"

Width 15"

ACCESSORIES Hex Key Wrench 5mm (1 pc)

6mm (1 pc)

8mm (1 pc)

Spark Plug Wrench (1 pc)

Spanner 10 - 13mm (1 pc)

Sound Pressure Level (LPA,d) 101 dB (A)

Sound Power Level (LWA,d) 112 dB (A)

Vibrations (m/s2) 8.0 m/s2

Noise emission with and without load according to prEN ISO 15744. DECLARED SINGLE-NUMBER NOISE EMISSION VALUES in accordance with ISO 4871.
Vibration level is measured at the handle with load according to ISO8662-7 Declared vibration emission value accordance with EN 12096.

NOTE: To improve the performance, the specications are subject to change without notice.

4

GOING EVERYWHERE,

NO ELECTRICITY & NO AIR POWER REQUIRED

5

OPERATING INSTRUCTIONS

Important notICe

Read all Safety Instructions listed at the beginning of this Operators Manual before operating

the GASOLINE IMPACT WRENCH.

1. Carefully read the instructions before operating.

2. Use only sockets and adapters, which are in good condition and are intended for use with power tools.

3. Adopt a suitable posture to counteract unexpected movement of the power tool.

4. If using a suspension device, ensure that the power to is securely xed.

5. Release the start and stop device in the case of an interruption of the energy supply.

6. The operator should have enough strength to hold the tool stably when using the tool.

7. Use #10 lubricant, thick machine oil is not recommended.

FUEL

• Use only quality two cycle oil with gasoline at a mixture ratio of 25:1
(Gasoline : Two cycle oil) (Fig. 3)

• Never use gasoline only as engine will burn.

GASOLINE TWO CYCLE OIL

WARNING

Do not smoke and keep all other re away from the fuel tank during
lling fuel as it causes re it can burn yourself. (Fig. 3-1)

CAUTION

Wipe up all fuel spills before starting engine.

START UP ENGINE

1. Place the tool on a rm stand or solid oor.

2. Set gear change lever to neutral (N) position. (Fig. 3-2)

3. Slide stop switch to upward as shown. (Fig. 3-3)

4. Press priming bulb several times so that fuel slows through bulb

into carburetor. (Fig. 3-4)

5. Turn Choke lever to closed position. (Fig. 3-5)

6. Pull recoil starter handle strongly, taking care to keep the handle in

your grasp and not allow to withdraw rope until the end. (Fig.3-6)

CAUTION

Return recoil starter rope gently to its original position.

(FIG. 3)

(FIG. 3-1)

GEAR CHANGE LEVER

(FIG. 3-2)

OIL POT PORT

6