TrailBlazer Attachments TB-ONE Operation And Parts Manual

t
railblazer
at ta chments
OFFSET MOWER
OPERATION AND PARTS MANUAL
Read and understand the manual. This manual provides information
and procedures to safely operate and maintain the Offset Mower.
Pre-Delivery Checklist
The Dealer should inform the Purchaser of this product of the Warranty terms, provisions, and procedures that are applicable. The Dealer and Purchaser should review the contents of the Operator’s Manual including safety equipment, safe operation and maintenance, review the Safety Signs on the implement (and tractor if necessary), and the Purchaser’s responsibility to train their operators in safe operation procedures.
• IMPLEMENTS: I have explained that a Safety Shield should be installed and maintained in good repair. If the shield is not installed the purchaser accepts responsibility for any personal injury due to not having the shield.
• HYDRAULICS: I have made certain that the hydraulic supply pump, hoses, and motor is in good repair and fastened securely in place to prevent injuries.
• MOUNTED IMPLEMENTS: I have explained that it is not possible to guard against thrown objects when
the cutter is lifted off the ground or operated in a vertical conguration, and that operator is responsible for
watching out for persons in the work area.
PRE-DELIVERY SERVICE
CHECK AND ADJUST OR LUBRICA TE AS REQUIRED
Refer to this Manual for Details
Inspection Performed - Warranty and Safety Procedures Explained - Installation Complete
MOWER Make Sure The Pump Motor And Adapter Bolts Are
Properly Tightened
Make Sure The Blade Carrier Bolt Is Properly
Tightened And Cotter Pin Is In Place
Make Sure The Two Blade Bolts Are Tight Make Sure The Blades Are Installed In Correct
Rotational Direction
Review Procedure To Congure The Mower In One
Of The Three Possible Congurations
Cut Here to Remove Page or Make Copies of This Page
Make Sure All Hardware Is Properly Tightened Retighten the tapered roller bearing in the pivot arm
after 15 minutes of initial use and again at 30 minutes. Recheck again before the next use.
I have thoroughly instructed the buyer on the above-described equipment. This review included the Operation and Parts Manual content, equipment care, adjustments, safe operation, and applicable warranty policy.
LUBRICATION & HYDRAULICS
Make Sure All Grease Joints Are Lubricated. Check All Hoses And Coupling For Damage Or
Leaks. MOWER TO TRACTOR CONNECTIONS Make Sure The Proper Hydraulic Connections Are
Available On the Tractor
SAFETY ITEMS
Make Sure Safety Shield Is Properly Installed Make Sure Safety Decals Are Installed Review This Operator’s Manual Review The AEM Mower Safety Manual
(Supplied in Canister)
AEM Mower Safety Video Has Been Shown To
Purchaser
Date__________________ Dealer Rep. Signature_________________________________________
The above equipment and Operator’s Manual have been received by me (the purchaser), and I have been thoroughly instructed as to care, adjustments, safe operation, and applicable warranty policy. As the purchaser
I have read, understand, and take responsibility for the use of this attachment. I understand and accept responsibility for the proper use of this Offset Mower. I acknowledge this mower is dangerous if not used correctly or if the safety information is not followed.
Date__________________ Owner’s Signature_________________________________________
Offset Mowers 3 Trailblazer Attachments, LLC 423-405-5150 February 2019
Trailblazer Attachments, LLC Will Provide Upon Request
One (1) AEM Mower Safety Practices Video
Please Send Me: ____VHS Format – AEM/FEMA Mower Operator Safety Video ____DVD Format – AEM/FEMA Mower Operator Safety Video ____Operation and Parts Manual ____AEM Mower Operator’s Safety Manual
Requester Name:________________________________________Phone:__________________________ Requester Address:______________________________________________________________________ City:________________________________________ State:_______________________ Zip Code:____________________________
Cutter Model:_______________________________ Serial Number:_______________________________ Date Purchased:____________________________ Dealer Salesperson:___________________________ Dealership Name:___________________________ Dealership Location:___________________________
Return a copy of the Pre-Delivery Checklist along with this page to Trailblazer Attachments LLC. Mail to:
Cut Here to Remove Page or Make Copies of This Page
Trailblazer Attachments LLC. #7 Rocky Mount Road Athens TN 37303
Or Fax to: 423-405-5904 Or Email to: Sales@TrailBlazerAttachments.com
Offset Mowers 5 Trailblazer Attachments, LLC 423-405-5150 February 2019
1. Table of Contents
1. INTRODUCTION ........................8
1.1 Welcome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.2 Safe Operation .........................8
1.3 Intended Usage.........................8
1.4 Owner/Operator Manual Storage ...........9
1.5 Operator Orientation .....................9
1.6 Serial Number Location...................9
1.7 Product Improvements ...................9
1.8 Disposal of Equipment at End of Useful Life...9
1.9 Unanswered Questions...................9
2. SAFETY...............................10
2.1 General ..............................10
2.2 Safety Alert Symbols ....................10
2.3 Safety Icon Nomenclature................11
2.3.1 Personal Protection/Important
Information......................11
2.3.2 Prohibited Actions ................11
2.3.3 Hazard Avoidance ................11
2.4 General Safety Instruction................12
2.5 Training ..............................13
2.6 OSHA Training Requirements.............13
2.7 Federal Laws and Regulations ............14
2.8 Sign-Off Form .........................15
2.9 Operation Safety .......................16
2.10 Transporting Safety.....................16
2.11 Storage Safety.........................16
2.12 Maintenance Safety.....................16
5. TRANSPORTING .......................30
5.1 Transporting Safety (Road)...............30
6. STORAGE .............................31
6.1 Storage Safety.........................31
6.2 Placing In Storage......................31
6.3 Removing From Storage ................31
7. SERVICE AND MAINTENANCE ...........32
7.1 Maintenance Safety.....................32
7.2 Mower Deck Pivot Arm Bearing............33
7.3 Greasing .............................33
7.4 Blade Servicing .......................33
7.4.1 Blade Removal...................33
7.4.2 Blade Installation .................33
7.4.3 Blade Sharpening ................33
7.5 Blade Carrier Removal ..................33
7.6 Blade Carrier Installation.................34
7.7 Service Record ........................34
7.8 Welding Repairs .......................34
8. PARTS ...............................35
9. WARRANTY ...........................36
3. SAFETY SIGNS AND INSTRUCTIONAL
LABELS ..............................17
3.1 General Information.....................17
3.2 How to Install Replacement Safety Signs ....17
3.3 Safety Signs ..........................18
4. OPERATION ...........................21
4.1 Operating Safety .......................21
4.2 Work Area Safety.......................21
4.3 Tractor Requirements ...................22
4.4 Attaching to Tractor ....................22
4.5 Horizontal Offset Mowing Conguration .....24
4.6 Vertical Mowing Conguration.............26
4.7 Detaching from Tractor ..................28
4.8 Mower Checklist .......................28
4.9 Operation Checklist.....................29
4.10 Right of Way (Roadway) Mowing ..........29
Offset Mowers 7 Trailblazer Attachments, LLC 423-405-5150 February 2019
2. INTRODUCTION
WARNING
WARNING
2.1 Welcome
Standard Conguration of the Offset Mower
Congratulations on your choice of a Trailblazer Attachments, LLC (Trailblazer) offset mower. This equipment has been designed and manufactured to meet the needs of discerning users. The Trailblazer offset mower is designed to cut grass, weeds, and light brush.
Many features incorporated into this offset mower are the result of suggestions made by customers like you. Read this manual carefully to learn how to operate the offset mower safely and how to set it to provide
maximum cutting efciency.
The offset mowers are designed for light-duty applications such as weed, grass, and light brush up to 3” diameter. The cutters can be used to mow under a fence line or it can be turned vertically to mow the sides of hedgerows and tree lines.
2.2 Safe Operation
Safe, efcient, and trouble-free operation of your offset
mower requires that you, and anyone else who will be using or maintaining the unit, read and understand the information contained within the Owner’s Manual.
Use this manual for frequent reference and to pass on to new operators or owners.
Read And Understand Manual To prevent personal injury or even death, be
sure you read and understand all of the instructions in this manual and other related OEM equipment manuals! The offset mower, if not used and maintained properly , can be dangerous to users unfamiliar with its operation. Do not allow operating, maintaining, adjusting, or cleaning of this offset mower until the user has read this manual and has developed a thorough understanding of the safety precautions and functions of the unit.
This offset mower is designed for the specic purpose
of cutting grass, weeds, and light brush. DO NOT modify or use this offset mower for any application other than that for which it was designed.
Offset mowers maintained or operated improperly or by untrained personnel can be dangerous; exposing the user and/or bystanders to possible serious injury or death.
The mower uses a single spindle with two free-swinging blades, which reduce the shock of impact when a stationary object is contacted. A shear key in the input shaft protects the motor from damage. A front safety shield is optional but highly recommended.
Operating the offset mower without the safety shield can result in physical injury or death.
Make sure the shield is properly installed and in working condition before operating the offset mower.
By following the operating instructions in conjunction with a good maintenance program, your Trailblazer offset mower will provide many years of trouble-free service.
Offset Mowers 8 Trailblazer Attachments, LLC February 2019 423-405-5150
2.3 Intended Usage
Do not use this offset mower for any other purpose than its intended use; cutting grass, weeds, and light brush and an in-line or offset application.
The offset mower can also be used in a vertical
WARNING
conguration for mowing along hedge rows and tree
lines.
2.6 Serial Number Location
The serial number decal is located on the left-hand, back-side of the mower deck.
This unit WILL NOT work on a skid steer machine.
Using the mower on a skid steer will void the warranty and have the potential for serious injury to the user or bystanders.
2.4 Owner/Operator Manual Storage
Always store the Owner/Operator manual and other operating materials in the document storage tube.
Model Number ______________________________ Serial Number ______________________________
2.7 Product Improvements
Because Trailblazer Attachments, LLC maintains an ongoing program of product improvement, we reserve the right to make improvements in design or changes in
specications without incurring any obligation to install
them on units previously sold.
2.8 Disposal of Equipment at End of Useful Life
The Trailblazer Attachments, LLC offset mower has
been designed for the specic purpose of cutting grass,
weeds, and light brush. When this unit is no longer capable of doing its designed purpose, it should be dismantled and scrapped. Do not use any materials or components from this unit for any other purpose.
2.9 Unanswered Questions
If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or:
2.5 Operator Orientation
The directions left, right, front, and rear, as mentioned throughout this manual, are as seen from the tractor operator’s seat and facing in the direction of travel.
Offset Mowers 9 Trailblazer Attachments, LLC 423-405-5150 February 2019
Trailblazer Attachments LLC. #7 Rocky Mount Road Athens TN 37303
Phone: (423) 405-5150 Fax: 423-405-5904
Email: Sales@TrailBlazerAttachments.com
3. Safety
WARNING
DANGER
WARNING
CAUTION
NOTICE
SAFETY INSTRUCTIONS
3.1 General
Safety of the operator and bystanders is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling the equipment.
Most work-related accidents are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. As you assemble, operate, or maintain the offset mower (unit), you must be alert to potential hazards. You should also have the necessary training, skills, and tools to perform any assembly or maintenance procedures.
Improper operation and maintenance of this unit could result in a dangerous situation that could cause injury or death.
If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or:
Trailblazer Attachments LLC. #7 Rocky Mount Road Athens TN 37303
3.2 Safety Alert Symbols
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This manual contains DANGERS, SAFETY INSTRUCTIONS, CAUTIONS, IMPORTANT NOTICES, and NOTES which must be followed to prevent the possibility of improper service, damage to the equipment, personal injury, or death. The following keywords call the readers’ attention to potential hazards.
Hazards are identied by the “Safety Alert Symbol” and followed by a signal word such as “DANGER”, “WARNING”, or “CAUTION”.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations.
Phone: 423-405-5150 Fax: 423-405-5904 Email: Sales@TrailBlazerAttachments.com
Do not assemble, operate, or maintain the unit until you read and understand the information contained in this manual.
Safety precautions and warnings are provided in this manual and on the unit. If these hazard warnings are not heeded, bodily injury or
death could occur to you or to other persons.
Trailblazer Attachments, LLC cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this manual and on the unit are, therefore, not all-inclusive. If a method of
assembly, operation, or maintenance not specically
recommended by us is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that the unit will not be damaged or be made unsafe by the methods that you choose.
The information, specications, and illustrations in this
manual are based on the information that was available at the time this material was written and can change at any time without notice.
Offset Mowers 10 Trailblazer Attachments, LLC February 2019 423-405-5150
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Indicates that equipment or property damage can result if instructions are not followed.
Safety instructions (or equivalent) signs indicate
specic safety-related instructions or procedures.
Note: Contains additional information important to a
procedure.
3.3 Safety Icon Nomenclature
OEM
Pictorial icons signal a type of hazard and warn of personal protection issues, prohibited actions, and hazard avoidance.
3.3.1 Personal Protection/ Important Information
Read the manual
Maintenance procedure
AR
N
I
NG
Damaged hazard label
Eye protection
Fire extinguisher
First aid kit
Hand protection
Head protection
Hearing protection
Inspect equipment
OEM parts only
Protective shoes
Remove key
Use two people when
lifting heavy objects
Visibility
Rollover protection
Wear seat belt
Weight rating
Chemical flushing kit
3.3.2 Prohibited Actions
Do not alter or modify
Use proper tools
Do not weld
No alcohol
No drugs
No smoking
No young children
No riders
Explosive force hazard
Explosive separation
hazard
Fall hazard
Fire hazard
Cutter blade contact
hazard (hand)
Cutter blade contact
hazard (foot)
Lifting hazard
Cutting hazard
Pinch point hazard
Projectile hazard
Rollover protection
Safety alert symbol
Safety shields
Sharp object hazard
Slipping injury
Tire pressure
0
Tripping injury
Set parking brake
3.3.3 Hazard Avoidance
STOP
Stop engine
THINK
SAFETY!
Think safety
Crush hazard
Crush hazard (chock
wheels)
Transmission in park
Use proper support
Use proper tools
Offset Mowers 11 Trailblazer Attachments, LLC 423-405-5150 February 2019
Crush hazard (foot)
Defective or broken part
Entanglement hazard
3.4 General Safety Instruction
WARNING
WARNING
The owner/operator is responsible for the SAFE use and maintenance of the offset mower. Make sure anyone who is operating, maintaining, or working around the offset mower is familiar with the operating and maintenance procedures and related SAFETY information contained in this manual. This manual will take you step-by-step through your working day and alerts you to all good safety practices that should be used while using the offset mower.
In addition to the design features of the offset mower, including safety signs, accident prevention is dependent upon the awareness, concern, prudence, and proper training of the people involved in the operation, maintenance, and storage of the offset mower.
In addition to this safety section, refer also to safety messages and instructions in each of the appropriate sections of the offset mower manual.
Provide User with Literature
Trailblazer offset mower owners must provide
operator instructions to anyone using the offset mower before use, and at least annually thereafter. Refer to “3.6 OSHA Training Requirements” on page 13.
Stay Clear
Clear the area of people, especially small
children, before using the offset mower. Under no circumstances should young children be allowed to work with or around the offset mower.
Impaired User Hazard Do not attempt to assemble, operate, or maintain this offset mower under the
inuence of drugs or alcohol. Consult your doctor
before using this offset mower while taking prescription medications.
These general safety instructions apply to the overall use and maintenance of the offset mower.
More specic instructions on safety are found in the
operation, maintenance, and storage sections of this manual. Refer to these sections before performing any of these tasks.
Failure to comply with the following safety instructions can and will result in serious injury and possibly even death if they are not understood and followed.
Read and Understand Manual
To prevent personal injury or even
death, be sure you read and understand all of the instructions in this manual and other related OEM equipment manuals! The Trailblazer offset mower, if not used and maintained properly, can be dangerous to users unfamiliar with its operation. Do not allow operating, maintaining, adjusting, or cleaning of this offset mower until the user has read this manual and has developed a thorough understanding of the safety precautions and functions of the unit.
This offset mower is designed for the specic
purpose of cutting grass, weeds, and light brush. DO NOT modify or use this offset mower for any application other than that for which it was designed.
Offset mowers maintained or operated improperly, or by untrained personnel, can be dangerous; exposing the user and/or bystanders to possible serious injury or death.
Crush Hazard Do not allow anyone to ride on the
tractor or the offset mower. Falling or crushing hazards can result in severe injuries or death.
Falling Hazard
Do not allow riders on the hitch,
tractor, or offset mower at any time. Falling can result in severe injuries or death.
No Unauthorized Modications Do not modify the offset mower or safety devices. Do not weld on the unit.
Unauthorized modications may impair its function
and safety . Personal injury or death can result from unauthorized modications.
If the offset mower has been altered in any way from the original design, Trailblazer does not accept any liability for injury or warranty.
Damaged Parts Hazard Do not use the offset mower if any parts are
damaged. If the offset mower has a defect, immediately stop using it and remedy the problem before continuing.
Thrown Objects Hazard
The offset mower can throw objects up to
300 feet. To avoid serious injury or death: Keep all thrown object shielding in place. Inspect area for potential thrown objects before cutting.
Do not operate the offset mower with the deck raised.
Offset Mowers 12 Trailblazer Attachments, LLC February 2019 423-405-5150
Loading...
+ 28 hidden pages