Traditional Tool Repair Inc. DTP-100UL Operating Instructions Manual

DTP-100UL MANUAL TENSIONER

Part No. 306185

GENERAL SAFETY CONSIDERATIONS

1. EYE INJURY HAZARD.
Failure to wear safety glasses with side shields can result
in severe eye injury or blindness. Always wear safety
glasses with side shields which conform to ANSI
Standard Z87.1.

2. STRAP BREAKAGE HAZARD.
Improper operation of the tool or sharp corners on the
load can result in strap breakage during tensioning,
which could result in the following:

P A sudden loss of balance causing you to fall.

P Both tool and strap flying violently towards your face.

Failure to place the strap properly around the load or on
an unstable or shifted load could result in a sudden loss
of strap tension during tensioning. This could result in a
sudden loss of balance causing you to fall.

Read the tools operating instructions. If the load corners
are sharp use edge protectors. Place the strap correctly
around a properly positioned load.

Positioning yourself in-line with the strap, during
tensioning and sealing, can result in severe personal
injury from flying strap or tool. When tensioning or
sealing, position yourself to one side of the strap and
keep all bystanders away.

3. FALL HAZARD.
Maintaining improper footing and/or balance when
operating the tool can cause you to fall. Do not use the
tool when you are in an awkward position.

STRAP SPECIFICATIONS

Width: 3/8" to 3/4" Steel
Gauge: .015 to .023" Thick

OPERATING INSTRUCTIONS

1. Thread the strap through the seal. Encircle the bundle
and thread the strap through the seal again. Bend the
lower strap back sharply beneath the seal and pull out all
slack strap.

4. CUT HAZARD.
Handling strap or sharp parts could result in cut hands or
fingers. Wear protective gloves.

5. TRAINING.
This tool must not be used by persons not properly
trained in their use. Be certain that you receive proper
training from your employer. If you have any questions
contact your Acme Representative.

6. TOOL CARE.
Take good care of the tool. Inspect and clean it daily,
lubricate it weekly and adjust when necessary. Replace
any worn or broken parts.

7. WORK AREA.
Keep work areas uncluttered and well lighted.

Sales and Service 877-862-6699

2. Squeeze the handles together to lift the feedwheel. Insert
the strap into the slot of the breaker nose and push the
tool up against the seal.

© Copyright 2008, Acme 286160 Revised 11/2008

OPERATING INSTRUCTIONS, Continued

3. Stand to one side of the strap line and tension the strap
with forward and backward motions of the tension
handle.

4. When desired tension is
reached, push the drive
pawl forward and rotate
the tension handle back
to contact the lift arm.

5. Notch the seal with a
Delta sealer to complete
the joint.

PARTS LIST

KEY QTY. PART# DESCRIPTION

1 1 014809 Roll pin, .093 x 1.000
2 1 017910 Drive pawl
3 1 017920 Drive pawl spring
4 1 422017 Tension handle
5 1 017919 Pawl pin
6 1 017912 Pinion gear
7 1 017911 Tension gear
8 1 017918 Bushing
9 2 023093 Woodruff key, #403
10 1 017922 Feedwheel shaft
11* 1 003359 BHCS, 5/16-24 x 3/8
12 1 004959 Washer, 5/16 SAE
13 1 041912 BHCS, #10-24 x 3/8
14 1 023089 Washer, 3/16 SAE
15 2 017915 Hold pawl
16 1 422018 Gear housing
17 1 017921 Pivot pin
18 2 017916 Hold pawl spring
19 1 017923 Feedwheel
20* 1 001656 Strap guide pin
21 1 017913 Lift arm
22 1 017908 Breaker nose
23* 2 004618 SHCS, #10-24 x 5/8
24 1 005756 Roll pin, 3/16 x 3/4
25 1 008777 Wear plug
26 1 001644 Lock wire
27 1 017914 Base spring
28 1 003133 Caution sign
29 1 422016 Base
30 1 422022 Nameplate
31 1 424036 Bushing
32 1 020694 Set screw

When ordering parts, please show tool model, part number
and name. All recommended spare parts a underlined and
should be stocked. Standard hardware parts may be obtained
from local hardware suppliers.

For Parts Support Call 1-800-541-5736

* Apply one drop of Loctite #271 (Red) or equivalent.

6. Break off the strap at the
seal by raising the tool
perpendicular to the seal,
then lowering it.

501 W. Lake Street • Suite 105 • Elmhurst, IL 60126

Acme Sales

1-630-589-5100

Sales and Service 877-862-6699