Tradewinds RNC5-TPD, RNC5-TPF Installation Instructions Manual

Package 1 of 1 contains:
1 - Assembled ventilator 1 - Bag assembly containing:
1 - Drain spout assembly (HRV units only) 4 - Hanging straps 1 - Installation manual
Installation Tools
tin snips large zip ties
electric drill - class II rated
hammer mastic tape
wire strippers alum. foil duct tape
knife zip ties
caulking gun
1/2” I.D. drain hose
smoke pencil
Balancing Tools
Pitot Tube Balancing Kit [Case, 8 ft. vinyl tubing, Pitot tube, magnehelic gauge (0 - 0.25”), and mounting plate]
Pitot Tube with instructions and Digital Manometer
(with resolution of
0 - 0.25” - must read to 1/100ths of an inch)
Optional Accessories
20 Minute Fan Timer
Wall Mounted Dehumidistat
Weather hood Kit
Round Diffuser 4” (100mm) 5” (127mm) 6” (150mm) 8” (200mm)
Kitchen Grille
- may be required by code for kitchen applications
- contains removable grease filter
Heat Recovery Ventilators (HRV) are designed to pro­vide fresh air while exhausting an equal amount of stale air.
The HRV is equipped with an aluminum core. The device uses the stale air that is being exhausted to con­dition the fresh air as it is being brought in.
These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities who have jurisdiction before installation.
Shipping and Packaging List......................................................1
Required Tools ...........................................................................1
Application .................................................................................1
General ......................................................................................1
Engineering Data ....................................................................2-3
Clearances & Requirements ......................................................4
Installation...............................................................................4-7
Application Illustrations .........................................................8-10
Electrical .................................................................................11
Remote control devices............................................................12
Wiring the Controls ..................................................................13
Operation .................................................................................14
Changing Speeds ....................................................................14
Fan Speed DIP Switch Settings...............................................14
Wiring Diagrams .................................................................15-16
Interlocking HRV to Furnace....................................................17
Defrost Operation.....................................................................18
Defrost Cycle DIP Switch Settings...........................................18
Dehumidistat Operation ...........................................................18
Airflow Balancing ................................................................19-20
Troubleshooting........................................................................21
Maintenance ...........................................................................22
Shipping and Packing List
Application
General
Table of Contents
Required Tools
* LEAVE FOR HOMEOWNER
NOTE: Due to ongoing research and product development, specifications,
ratings and dimensions are subject to change without notice.
TW-TPD-001
0307
HEAT RECOVERY VENTILATOR
MODELS RNC5-TPD, RNC5-TPF
INSTALLATION INSTRUCTIONS
HEAT RECOVERY VENTILATOR
TM
Date: _______________________________________________
Tag: _____________________Qty: _______________________
Project: _____________________________________________
Engineer: ____________________________________________
Contractor:___________________________________________
Supplier: ____________________________________________
Quote#: _____________________________________________
Submitted by:_________________________________________
2
Engineering Data Model RNC5-TPD
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE
The cross-flow heat recovery core transfers heat between the two airstreams. It is easily removed for cleaning or service.
MOTORS AND BLOWERS
Each Air stream has an independent motorized impeller. 120VAC
FILTERS
Washable air filters in exhaust and supply air streams.
DEFROST
The damper closes off the supply air from outside allowing the exhaust air to recirculate through the unit.
CASE
Twenty gauge prepainted galvanized steel (G60) for superior corrosion resist­ance. Insulated to prevent exterior condensation. Drain connections 1/2" (12 mm) OD.
MOUNTING THE HRV
Four threaded inserts at corners of case designed to accept four reinforced polyester straps that are supplied with the unit.
CONTROLS- HRV System Control
HRV defaults to user selected speed from switch on top of cabinet when plugged in. HIGH SPEED option is accessible by connecting remote controls to designated terminals inside electrical box of HRV.
OFF(Standby)/LOW or OFF/HIGH speed operation is also available.
DUCT CONNECTIONS
4 - 5” (127 mm) duct connections. Weight 61 lbs. (28 kg) Shipping Weight 64 lbs. (29 kg)
All units conform to CSA and UL standards.
HEAT RECOVERY VENTILATOR
Dimensions
OPTIONAL ACCESSORIES
99-101 Crank Timer 99-116 Dehumidistat Ventilation Control - Dehumidistat with ON/OFF 99-130 Dehumidistat Control - Dehumidistat 99-132 20 Minute Fan Timer - (3 wire) 20 gauge wire (min.) 100’ length
(max.)
99-185 Weatherhoods, Two - 5” (125mm) c/w 1/4” (6mm) mesh screen 99-186 Weatherhoods, Two - 6" (150mm) c/w 1/4" (6mm) mesh screen 99-2040 20/40 ON/OFF Dehumidistat 99-RECIRC Recirculation Control
WARRANTY
Units carry a fifteen (15) year warranty on the heat recovery core and a 5 year replacement parts warranty.
*Sensible Efficiency - thermal **Latent Efficiency - moisture
Note: Effectiveness - based on temp. differential between the 2 airstreams Efficiency - takes into account all power inputs
Performance (H.V.I. certified)
Net supply air flow in cfm (L/s) against external static pressure
E.S.P
(external static pressure) [cfm (L/s)]
@ 0.1" (25 Pa) 169 (80) @ 0.2" (50 Pa) 156 (73) @ 0.3" (75 Pa) 149 (70) @ 0.4" (100 Pa) 136 (64) @ 0.5" (125 Pa) 126 (59) @ 0.6" (150 Pa) 116 (54) @ 0.7" (175 Pa) 103 (48) @ 0.8" (200 Pa) 89 (42) @ 0.9" (225 Pa) 77 (36) @ 1.0" (250 Pa) 58 (27)
Max. Temperature Recovery 78%
Sensible Effectiveness @ 66 cfm (31 L/s) 32°F (0°C) 74%
*Sensible Efficiency @ 66 cfm (31 L/s) 32°F (0°C) 61%
*Sensible Efficiency @ 76 cfm (36 L/s) -13°F (-25°C) 63%
VAC @ 60HZ 120
WATTS / Low speed. 69
WATTS / High speed 147
Amp rating 1.7
TM
HEAT RECOVERY VENTILATOR
180
3
160
140
120
100
80
Air Flow (cfm)
60
40
20
2
1
0
0 0.1 0.2 0.3 0.4 0.5 0 .6 0.7 0.8 0.9 1 1.1
Static Pressure (in w.g.)
3 - High Speed *2 - Medium Low Speed *1 - Low speed
* Manufacturers Dat a
SPEED SELECTION SWITCH
15”
(378 mm)
27”
(690 mm)
2-1/4”
(57 mm)
18-3/4”
(475 mm)
Date: _______________________________________________
Tag: _____________________Qty: _______________________
Project: _____________________________________________
Engineer: ____________________________________________
Contractor:___________________________________________
Supplier: ____________________________________________
Quote#: _____________________________________________
Submitted by:_________________________________________
3
HEAT RECOVERY VENTILATOR
Engineering Data Model RNC5-TPF
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE
The cross-flow heat recovery core transfers heat between the two airstreams. It is easily removed for cleaning or service.
MOTORS AND BLOWERS
Each Air stream has an independent motorized impeller. 120VAC
FILTERS
Washable air filters in exhaust and supply air streams.
DEFROST
Supply air motor switches off and exhaust motor switches to high speed to defrost core.
CASE
Twenty gauge prepainted galvanized steel (G60) for superior corrosion resist­ance. Insulated to prevent exterior condensation. Drain connections 1/2" (12 mm) OD.
MOUNTING THE HRV
Four threaded inserts at corners of case designed to accept four reinforced poly­ester straps that are supplied with the unit.
CONTROLS- HRV System Control
HRV defaults to user selected speed from switch on top of cabinet when plugged in. HIGH SPEED option is accessible by connecting remote controls to designated terminals inside electrical box of HRV.
OFF(Standby)/LOW or OFF/HIGH speed operation is also available.
DUCT CONNECTIONS
4 - 5” (127 mm) duct connections
Weight 61 lbs. (28 kg) Shipping Weight 64 lbs. (29 kg)
All units conform to CSA and UL standards.
Dimensions
1
2
3
0
20
40
60
80
100
120
140
160
180
0 0.1 0 .2 0 .3 0.4 0.5 0 .6 0 .7 0.8 0.9 1 1.1
Static Press ure (in w.g.)
Air Flow (c fm)
3 - High Speed 2 - Medium Low Speed 1 - Low speed
*Sensible Efficiency - thermal **Latent Efficiency - moisture
Note: Effectiveness - based on temp. differential between the 2 airstreams Efficiency - takes into account all power inputs
Performance
Net supply air flow in cfm (L/s) against external static pressure
E.S.P
(external static pressure) [cfm (L/s)]
@ 0.1" (25 Pa) 169 (80) @ 0.2" (50 Pa) 156 (73) @ 0.3" (75 Pa) 149 (70) @ 0.4" (100 Pa) 136 (64) @ 0.5" (125 Pa) 126 (59) @ 0.6" (150 Pa) 116 (54) @ 0.7" (175 Pa) 103 (48) @ 0.8" (200 Pa) 89 (42) @ 0.9" (225 Pa) 77 (36) @ 1.0" (250 Pa) 58 (27)
Max. Temperature Recovery 78%
Sensible Effectiveness @ 66 cfm (31 L/s) 32°F (0°C) 74%
*Sensible Efficiency @ 66 cfm (31 L/s) 32°F (0°C) 61%
*Sensible Efficiency @ 65 cfm (30 L/s) -13°F (-25°C) 50%
VAC @ 60HZ 120
WATTS / Low speed. 69
WATTS / High speed 147
Amp rating 1.7
OPTIONAL ACCESSORIES
99-101 Crank Timer 99-116 Dehumidistat Ventilation Control - Dehumidistat with ON/OFF 99-130 Dehumidistat Control - Dehumidistat 99-132 20 Minute Fan Timer - (3 wire) 20 gauge wire (min.) 100’ length
(max.)
99-185 Weatherhoods, Two - 5” (125mm) c/w 1/4” (6mm) mesh screen 99-186 Weatherhoods, Two - 6" (150mm) c/w 1/4" (6mm) mesh screen 99-2040 20/40 ON/OFF Dehumidistat
WARRANTY
Units carry a fifteen (15) year warranty on the heat recovery core and a 5 year replacement parts warranty.
TM
HEAT RECOVERY VENTILATOR
SPEED SELECTION SWITCH
15”
(378 mm)
27”
(690 mm)
2-1/4”
(57 mm)
18-3/4”
(475 mm)
4
Location Selection
The HRV must be located in a heated space where it will be possible to conveniently service the unit. Typically the HRV would be located in the mechanical room or an area close to the outside wall where the weather hoods will be mounted. If a basement area is not convenient or does not exist, a utility or laundry room may be used.
Attic installations are not normally recommended due to:
A) the complexity of work to install
B) freezing conditions in the attic
C) difficulty of access for service and cleaning
The HRV unit must be installed in a horizontal position as shown in the illustration on the next page. The unit should be suspended using the provided hanging straps. If nec­essary, the unit may be installed on a platform: however, the cabinet should be isolated from the platform to prevent vibration transmission. The unit must be level. Sufficient clearance at the front of the access door is required for servicing the air filters and core. A minimum of 25" (635mm) clearance is recommended so the door can be opened. Four PVC reinforced polyester hanging straps are provided for hanging the HRV from the basement floor joists.
Suspending the Unit
The hanging straps should be attached to the unit at the top end corners (mounting screws are already located on the HRV case). Securely fasten the other end of the straps to the floor joists with wide head nails (not supplied), mak­ing sure the UNIT IS LEVEL. The straps are designed to reduce the possibility of noise, resonance or harmonics; therefore using the full length of the strap between the HRV and the floor joists is recommended.
Weatherhood Location and Installation
Weatherhood kit includes two fixed-cover hoods with a 1/4” (6mm) mesh screen.
Exhaust Weatherhood Requirements
• At least 6' (2 m) from the ventilation air intake*
• At least 18" (460 mm) above ground or above the depth of expected snow accumulation*
Installation
Connecting Appliances to the HRV
The following appliances should not be connected to the HRV:
• clothes dryer
• range top
• stovetop fan
• central vacuum system
NOTE: Connecting any of these to the HRV will
invalidate your warranty.
Clearances and Requirements
WARNING
Before installation, careful consideration must be given to how this system will operate if connected to any other piece of mechanical equipment, i.e. a forced air furnace or air handler, operating at a higher static. After installation, the compatibility of the two pieces of equipment must be confirmed, by measuring the air flows of the ventilator, by using the balancing procedure found in this manual.
CAUTION
It is always important to assess how the operation of any HRV may interact with vented combustion equipment (i.e. Gas Furnaces, Oil Furnaces, Wood Stoves, etc.)
NEVER install a ventilator in a situation where its normal operation, lack of operation or partial failure may result in the backdrafting or improper functioning of vented combustion equipment!
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer or service agency.
WARNING
Electric shock hazard. Can cause injury or death. Before attempting to perform any service or maintenance, turn the electrical power to unit OFF at disconnect switch(es). Unit may have multiple power supplies.
Lint, dust or grease will collect in the HRV damaging the unit.
5
• At least 3' (1 m) away from the corner of the building*
• At least 3’ away from gas meter, electric meter or a walkway where fog or ice could create a hazard*
• Not into a garage, workshop or other unheated space
When installing the weatherhood, its outside perimeter must be sealed with exterior caulking.
* Local code may require greater distances.
Intake Weatherhood Requirements
• Should be located upstream (if there are prevailing winds) from the exhaust outlet
• At least 6' (2 m) from the exhaust weatherhood *
• At least 6' (2 m) away from dryer vents and air handler exhaust (medium or high efficiency furnaces)*
• A minimum of at least 6' (2 m) from driveways, oil fill pipes, gas meters, or garbage containers, swimming pools*
• At least 18" (460 mm) above the ground, or above the depth of expected snow accumulation*
• At least 3' (1 m) from the inside/outside corner of the building*
• Do not locate in a garage, attic or crawl space
* Local code may require greater distances.
Weatherhood Clearances
Suspending the Unit using the Provided Hanging Straps
Installation
Weatherhood Installation
CAUTION
Unit must be installed level to ensure proper condensate drainage. Due to the broad range of installation and operational conditions, consideration must be given for the possibility of condensation forming on the unit or connecting ducting. Objects below the installation may be exposed to condensate.
*NOTE:
Front clearance of 25 inches (635 mm) is recommended for servicing unit.
Unit is designed for horizontal installation only as shown.
Using full length hanger straps is recommended for vibration control, but can be shorter if required.
SCREEN
(sideview)
12"galvanized
pipesupplied
Wide Head Nails
WIDE HEAD
(not supplied)
NAILS
(not supplied)
STRAPS AND SCREWS
(supplied)
DETAIL
COLLARISSUPPLIEDTO
ENSUREVAPOURBARRIER
IS100%SEALEDTO
WALLPLATE
OUTSIDE CORNER
36" (1m)
recommended min.
INTAKE
18" (460mm) min.
6' (2m)
recommended min.
recommended min.
36" (1m)
EXHAUST
18" (460mm) min.
INSIDE CORNER
EXTERIOR
1/4"(6mm)SCREEN
(frontview)
WALL
1. ThermalCollarslidesovergalvanized sleeveofWeatherhood.
2. FastenThermalCollartoBelt.
3. SlidetheInsulatedFlexibleDuctingover theWeatherhood'sgalvanizedsleeveand fastenittotheThermalCollar.
4. Hoodishingedtoallowforeasyaccess
 forcleaningofbirdscreen.
CAUTION
Weatherhood arrangement - requires a minimum of 6' (2m) separation and a minimum of 18" (460mm) clearance above the higher of the grade or anticipated snow level.
6
Air Duct Design and Installation
A well designed and installed ducting system will allow the HRV to operate at its maximum efficiency.
Always try to keep duct runs as short and straight as pos­sible. See Installation Diagrams for various installation options.
The inner and outer liners of the flexible insulated duct must be clamped to the sleeve of the weather hoods (as close to the outside as possible) and the appropriate port on the HRV. It is very important that the fresh air intake line be given special attention to make sure it is well sealed. A good bead of high quality caulking (preferably
silicone sealant) will seal the inner flexible duct to both the HRV port and the weather hood prior to clamping with a large zip tie.
To minimize air flow restriction, the flexible insulated duct that connects the two outside weather hoods to the HRV should be stretched tightly and be as short as possible.
Twisting or folding the duct will severely restrict air flow. See below for the recommended connection of flexible insulated ducts to the the outside weather hoods and the HRV.
Installing the Ducting Between the HRV & Living Areas in the House
To maximize airflow in the duct system, all ducts should be kept short and have as few bends or elbows as possible. Forty-five degree elbows are preferred to 90° elbows. Use “Y” tees instead of 90° elbows whenever possible.
All duct joints must be fastened with screws, rivets or duct sealant and wrapped with mastic or a quality duct tape to prevent leakage. Mastic is preferred but if duct tape is used, we recommend aluminum foil duct tape.
Galvanized ducting from the HRV to the living areas in the house is recommended whenever possible, although flexi­ble duct can be used in moderation if necessary.
To avoid possible noise transfer through the duct system, a short length (approximately 12 inches or 300mm) of non­metallic flexible insulated duct should be connected between the HRV and the supply/exhaust duct system.
The main supply and return lines to/from the HRV must be 5 inches (150mm) minimum. Branch lines to the individual rooms may be as small as 4 inches (100mm), but 5 inch (125mm) lines are preferred .
All ducts running through attics and unheated spaces must be sealed and insulated to code.
Fresh Air Ducting
In applications that do not include an air handler, fresh air should be supplied to all bedrooms and living areas, excluding bathrooms, kitchen and utility areas. Grilles should be located high on a wall or in ceiling locations. Grilles
that diffuse the air comfortably such as the Round Diffuser
are recommended.
If the floor is the only option available, then special care should be taken in locating grilles. Areas such as under baseboard heaters will help to temper the air. Also optional inline duct heaters are available for mounting in the supply duct work to add heat if required.
Direct Connection to Air Handler Duct System
Should you wish to hard duct the fresh air from the HRV directly into the cold air return of the air handler, remember to check the air flow balance of the HRV with the air han­dler fan both "ON" and "OFF" to determine that it does not imbalance the unit more than 10%.
Indirect Connection to Air Handler Duct System
If permitted by local codes, an indirect connection may be made between the HRV fresh air duct and the air han­dler return plenum. The fresh air from the unit may be directed at a grille installed in the cold air return duct of the air handler. The fresh air outlet from the HRV should be no closer than 4 inches (100mm) and no more than 12 inches (300mm) from the grille.
WARNING
Include a short length of fabric, flex duct or other non-metallic connector in the “Fresh Air to Building” hard ducted line in order to keep the HRV separately grounded (electrically) from the air handler. This will avoid a possible shock hazard to service people if a short to ground develops in one of the devices.
FRESH AIR FROM HRV
HRV
4" MINIMUM
12" MAXIMUM
RETURN AIR DUCT FOR AIR HANDLER
7
Stale Air Exhaust System
The stale air exhaust system draws air from the points in the house where the worst air quality problems occur. Stale air ducts should be installed in the bathroom, kitchen, and laundry room. Applications such as green­houses, atriums, swimming pools, saunas, etc. have unique ventilation requirements which should be addressed with an isolated ventilation system. Also, the air handler return duct may be used to exhaust from. In this method, the exhaust air is not ducted back to the HRV with "dedicated lines" from bathrooms, kitchens, etc. Instead, the exhaust air is drawn out of the cold air return of the air handler. The air handler blower must be running when
the unit is operating for this system to be effective.
Balancing Dampers and Grilles
Balancing dampers and/or adjustable grilles should be used to balance the flow rates into and out of various rooms.
Grilles or diffusers should be positioned high on the wall or in the ceiling. Kitchen exhaust grilles must never be con­nected to a range hood. They should be installed at least 4 feet (1.2m) horizontally away from the stove. A hinged 6”X10” (150 X 250mm) rectangular kitchen exhaust grille is available as part number. This grille includes a removable grease filter. Canadian building codes require that kitchen grilles be equipped with washable filters.
Field-supplied balancing dampers should be installed external to the unit to balance the amount of stale air being exhausted with the amount of fresh air being brought into the house. Refer to Air flow Balancing section.
The Round Diffuser is available in
4" (100mm) 5” (125mm) 6" (150mm) 8" (200mm)
Drain Connection (HRV Only)
During a defrost cycle, the HRV may produce some con­densation. This water should flow into a nearby drain, or be taken away by a condensate pump.
The HRV cabinet has prepunched holes for the drain (see below). Insert the drain spout through the hole in the drain pan. Make certain the rubber washer is on the drain spout before inserting.
Construct a P-Trap by looping the condensate hose and taping in place.
Pour a cup of water into the P-Trap to create a water seal which will prevent odours from being drawn up the hose and into the fresh air supply to the HRV.
AIR FLOW
SUPPLY
AIR FLOW
EXHAUST
Kitchen Grille
REMOVABLE
FILTER
"P" Trap (HRV only)
CAUTION
CAUTION
The HRV and all condensate lines must be installed in a space where the temperature is maintained above the freezing point or freeze protection must be provided.
DRAIN
SPOUT
TAPE
DRAINPAN
1/2"I.D.
DRAINHOSE
TODRAIN
8
DIRECTCONNECTIONoftheSUPPLYAIRSTREAMtotheAIRHANDLERCOLDAIRRETURN
(Staleairdrawnfromkeyareasofhome)
Air
Handler
Outdoors
*UnitisnormallybalancedonHIGHspeed withairhandlerblowerON.
Highefficiencyfilter orelectronicaircleaner
CoolAir
Return
NOTES:
1.AirhandlerblowermayberequiredtooperatewhenHRVisontoprovidegoodairdistribution.
2.Weatherhoodarrangementisfordrawingpurposesonly.6'(2m)minimumseparationrequired. 18"(460mm)abovegrademinimumoraboveanticipatedsnowlevel.
3.DuetothedifferencesinpressurebetweentheHRVandtheequipmentitisbeing connectedto,theHRVairflowmustbeconfirmedonsite,usingthebalancing procedurefoundintheinstallationmanual.
ReturnAir
3'min.
recommended
Weatherhoodarrangement-requiresaminimum of6'(2m)separationandaminimumof18"(460mm) clearanceabovegradeoranticipatedsnowlevel.
CAUTION
Staleairdrawnfromkeyareasof
home(bathroom,kitchen,laundry)
Freshairsuppliedtoreturn
airductofairhandler
HRVmustbebalanced.
WARNING
StaleAirToOutside
FreshAirFromOutside
STALEAIRfromvariouspartsofhome.
i.e.bathrooms(ifrequired),kitchens(ifrequired).
FreshAirToBuilding
Application Illustrations Partially Dedicated System for HRV
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