TradeWeld GENX MIG2800S INDUSPRO, GENX MIG3200S INDUSPRO Owner's Manual

CONTENTS

Contents & Explanation ··········································································································· 2

Safety Warning & Duty Cycle Explained ···················································································· 3
Machine Description ··············································································································· 4

Technical Specification ··········································································································· 5

Accessories & Consumables ··································································································· 6
Assembly of Bottle Bracket ····································································································· 7

Operation of MIG / LIFT TIG / STICK ·························································································· 8-9
Installation of MIG / LIFT TIG / STICK ························································································ 10-11

Panel Functions ······················································································································ 12

Specification Chart Guide lines ································································································ 13-14
Typical MIG Process settings ··································································································· 15

Operating Precautions ············································································································ 16
Maintenance ··························································································································· 17

Daily checking ························································································································ 18

Troubleshooting & Fault Finding ······························································································ 19
Explosion Diagrams & Part List ································································································ 20

Circuit Diagram······················································································································· 21
Warranty & Owners Records ···································································································· 22

Conforms to relevant safety standards.

To reduce the risk of injury, user must read instruction manual.

Do not dispose of old appliances with domestic rubbish.

!!DO NOT LIFT THE MACHINE WITH THE BOTTLE ATTACHED!!

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SAFETY WARNING

In the process of welding, there could be possibilities of injury, so please take
protection into consideration during operation. For more details please read the
Operator Safety Guide, which complies with the preventive requirements of the
manufacturer.

Electric shock——Can kill ！

⚫ Set the earth fitting according to applying standard.
⚫ Do not touch the bare electric parts and electrode with uncovered skin, wet gloves or clothes.
⚫ Make sure you are insulated from the ground and the work piece.
⚫ Think safety first.

Gases and fumes——May be a health hazard！

⚫ Keep your head out of the gases and fumes produced by welding.
⚫ When welding, ventilators or air extractors should be used to avoid breathing in the gases.
⚫ Wear suitable respiratory protection

Arc rays——Harmful to your eyes and will burn your skin.

⚫ Wear suitable protective welding mask, light filter and protective garment to protect eyes and body.
⚫ Prepare suitable protective mask or curtain to protect bystanders.

Fire——Fire extinguishing equipment kept nearby!

⚫ Cutting spark may cause fire, make sure there are no flammable materials or liquids around the working area.

Noise——Excessive noises will be harmful to your hearing.

⚫ Use ear protector or others means to protect ear.
⚫ Warn bystanders that noise is harmful to hearing.

Malfunction——Use qualified technician to repair machine.

⚫ If faulty during installation and operation, please follow this manual instruction on fault finding.
⚫ If you fail to fully understand the manual, or fail to solve the problem with the instructions, you should contact the

suppliers or the service centre for professional help.

Gloves——Arc rays will burn your hands.

⚫ Wear suitable protective gloves to protect your hands from molten metal.

DUTY CYCLE 60%

Duty Cycle is a percentage of 10 minutes that the unit can weld at rated load without overheating. If unit overheats,

thermostat(s) opens, output stops and the cooling fan runs. Wait fifteen minutes for unit to cool down. Reduce

amperage, or duty cycle before welding again.

Exceeding the duty cycle can damage the machine and void the warranty

CAUTION

WORKING LONGER THAN RATED DUTY CYCLE

CAN DAMAGE MACHINE AND VOID WARRANTY

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MACHINE DESCRIPTION

Thank you for purchasing a TRADEweld product. The TRADEweld MIG2800S INDUSPRO is
manufactured with the most advanced technology in the world.

The principle of this technology is to transform the power frequency of 50Hz/60Hz into
direct current and invert it into high frequency (33 KHz) through high-power IGBT
device’s, then a voltage-drop will be created through the high-power D.C power
transformers with full digital Pulse Width Modulation (PWM) controlled technology. The
development of inverter welding equipment has massive benefits which include greatly
reduced size and weight, greater power efficiency, multi-process capabilities and many
more.

The development of inverter welding equipment has massive benefits which include greatly
reduced size and weight, greater power efficiency, multi-process capabilities and many more. The
inverter welder’s power source produces a much stronger and concentrated stable arc which
results in better quality and more efficient welds.

In MMA mode, this unit is a constant currant DC MMA (Arc) inverter welder.
In Lift TIG mode, this unit is a constant current DC scratch start inverter welder.
In MIG mode, this unit is a constant voltage DC MIG inverter welder.
The MIG Series are very efficient and robust. Using advanced technology together with an array of
adjustment controls you can produce superior MIG welds. The advanced feature of polarity
adjustment allows the welders to use Gas or Gasless MIG wire. The compact size and weight with
it being on wheels and a place to secure the gas bottle to the machine makes it a perfect
candidate for moving the machine around the workshop with the bottle attached.

TIG welding stainless & mild steel with this machine is possible with the scratch start system on the

LIFT TIG function. (TIG accessories not supplied)

A facility has been made for the attachment of a hand held Spool Gun (Not supplied) to be connected

for ease of aluminum welding.

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TECHNICAL SPECIFICATIONS

MODEL

Rated Input Voltage

Frequency（Hz） 50/60 50/60

NO Load Voltage 56V 61V

Rated Input Current

MIG Output Current Range

Output Voltage Range
Rated Input Current

MMA Output Current Range

Output Voltage Range

MIG2800S

INDUSPRO

AC220V±15%

1Phase

51.6A

50A-250A

16.5V-26.5V

58.4A

25A-250A

21V-30V

MIG3200S

INDUSPRO

AC380V±15%

3Phase

16.7A

50A-300A

16.5V-29V

18.5A

25A-300A

21V-32V

Rated Input Current

TIG Output Current Range

Output Voltage Range

Spool gun connection Yes Yes

Spool size 15kg

Wire size 0.6 / 0.8 / 1.0 0.8 / 1.0 / 1.2

Efficiency（%） 80 85

Power Factor 0.73 0.93

Load Duty Cycle 60% @ 250A 60% @ 300A

Weld safe device (VRD) YES +24V YES +24V

39A

15A-250A

10.6V-20V

15kg

12.7A

15A-300A

10.6V-22V

Protection Class IP21 IP21

Cooling method Fan-cooled Fan-cooled

Dimension L x W x H (mm) 900x520x765 900x520x765

Weight （kg）

42.5 43.5

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ACCESSORIES & CONSUMABLES

Supplied with the MIG2800S and MIG3200S in the box is the following:
1 x MB 25 torch 1 x earth clamp and cable
1 x 2m gas pipe 1 x electrode holder and cable
2 x hose clamp 1 x SR26 TIG torch

MB25 TORCH
EWB00307

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