Tradesman DP12LW Owner's Manual

OWNER’S MANUA
L
TRADESMAN
®
12” DRILL PRESS WITH LASER GUIDE
Model # DP12LW
Item #52759
CAUTION – FOR YOUR OWN SAFETY
READ YOUR OWNER’S MANUAL THROUGH COMPLETELY AND CAREFULLY BEFORE
ATTEMPTING TO SET-UP OR OPERATE YOUR NEW POWER TOOL.
ALL OPERATORS OF THIS EQUIPMENT SHOULD READ AND UNDERSTAND ALL SAFETY
RULES PRINTED ON THE MACHINE AND THIS OWNERS MANUAL BEFORE USE.
Your new Power Tool is a well built, carefully inspected versatile machine, capable of giving you many years of dependable service. Your power tool comes complete in one carton with a minimum of first assembly and setup required by you. When unpacking , be sure to check all packages and packing material for loose parts before discarding.
NOTICE:
On the nameplate of your machine you will find the serial number and MFG date code of
your unit. Please record these numbers on this manual cover for future service reference.
SERIAL #
MFG. DATE # PURCHASE DATE: .
POWER TOOL SPECIALISTS, INC E.WINDSOR,CT 06088 PRINTED IN CHINA
www.tradesman-rexon.com
1-800-243-5114
TABLE OF CONTENTS
PRODUCT SPECIFICATIONS
Chuck Size ……….……..…..….. 1/2” Speed ……..………..…….……... 12 (250 ~ 3,100 RPM) Motor…………………….……… 120V, 60 Hz, 6 Amps Horsepower………….………..… 2/3 HP (Max. Developed) Table Size ………………..….…. 10-5/16” x 8-21/32” Table Tilt …….………….…….… 45° Right or Left Spindle Travel…………………… 2-3/8” Throat …………………………… 6” Base Size …………….…….…… 14-3/8” x 8-1/4” Height ………….………………… 37-5/16”
WARRANTY
Refer to the Warranty Card included for your power tool warranty information.
WARNING
SECTION
PAGE SECTION PAGE
Product Specifications …………………….. 2 Know Your Drill Press ……...…….……… 8 Power Tool Safety ..……………………….. 3 Drill Press Glossary ………………………. 9 Drill Press Safety ………………………..… 4 Assembly …………………………………. 10 Electrical Requirements and Safety……….. 5 Adjustments……………………..………… 13 Accessories and Attachments……………… 6 Operation…………………………………. 16
Tools Required For Assembly…………...... 6 Maintenance ……………………………… 20
Carton Contents …………………………… 7 Troubleshooting Guide.…………………... 21
2
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals (known to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead based paints
Crystalline silica from bricks, cement and other masonry products
Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles.
POWER TOOL SAFETY
BEFORE USING THIS DRILL PRESS
Safety is a combination of common sense, staying alert and knowing how to use your drill press.
CAUTION!
To avoid mistakes that could cause serious injury, do not plug the drill press in until you have read and understood the following.
1. READ
and become familiar with the entire instruction
manual.
LEARN
the tool’s application, limitations and
possible hazards.
2. KEEP GUARDS IN PLACE
and in working order.
3. DON’T USE IN DANGEROUS ENVIRONMENTS.
Don’t use power tools in damp and wet locations, or expose them to rain. Keep work area well lighted.
4. DO NOT
use power tools in the presence of flammable
liquids or gases.
5. KEEP WORK AREA CLEAN.
Cluttered areas and
benches invited accidents.
6. KEEP CHILDREN AWAY.
All visitors should be kept
safe distance from work area.
7. DON’T FORCE THE TOOL.
It will do the job better and
safer at the rate for which it was designed.
8. USE THE RIGHT TOOL.
Do not force a tool or an
attachment to do a job for which it was not designed.
9. WEAR PROPER APPAREL.
Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
10. WEAR A FACE MASK OR DUST MASK
where a
drilling operation produces dust.
11. DISCONNECT TOOLS
before servicing; when changing
accessories such as blades, bits, cutters, and the like.
12. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure the switch is in the off position
before plugging in.
13. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommend accessories. The use of improper accessories may cause risk of injury to persons.
14. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it ON.
15. NEVER LEAVE A TOOL RUNNING UNATTEND. TURN THE POWER “OFF”.
Don’t leave the tool until it
comes to a complete stop.
16. NEVER STAND ON THE TOOL.
Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
17. DON'T OVERREACH.
Keep proper footing and balance at
all times.
18. MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
19. CHECK FOR DAMAGED PARTS.
Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. MAKE WORKSHOP CHILD PROOF
with padlocks,
master switches, or by removing starter keys.
21. DO NOT
operate the tool if you are under the influence of any drugs, alcohol or medication that could affect your ability to use the tool properly.
22.
DUST
generated from certain material can be hazardous to your health. Always operate the drill press in a well­ventilated area and provide for proper dust removal. Use a dust collection system whenever possible.
23.
ALWAYS WEAR EYE PROTECTION.
Any drill press can throw foreign objects into the eyes and could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply with ANSI Safety standard Z87.1 Everyday eyeglasses have only impact –resistance lenses. They ARE NOT safety glasses.
NOTE
: Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break.
3
DRILL PRESS SAFETY
CAUTION!
For your own safety, do not try to use your drill press or plug it in until it is completely assembled and installed according to the instructions, and until you have read and understood this instruction manual:
1. YOUR DRILL PRESS MUST BE BOLTED
securely to
a workbench. In addition, if there is any tendency for your
drill press to move during certain operations, bolt the workbench to the floor.
2. THIS DRILL PRESS
is intended for use in dry conditions,
indoor only.
3. WEAR EYE PROTECTION.
USE A face or dust mask along with safety goggles if drilling operation is dusty. USE ear protectors, especially during extended periods of operation.
4. DO NOT
wear gloves, neckties, or loose clothing.
5. DO NOT
try to drill material too small to be securely held.
6. ALWAYS
keep hands out of the path of a drill bit. Avoid awkward hand positions where a sudden slip could cause your hand to move into the drill bit.
7. DO NOT
install or use any drill bit that exceeds 175 mm (7”) in length or extends 150 mm (6”) below the chuck jaws. They can suddenly bend outward or break.
8. DO NOT USE
wire wheels, router bits, shaper cutters,
circle (fly) cutters, or rotary planers on this drill press.
9. WHEN
cutting a large piece of material ,make sure it is
fully supported at the table height.
10. DO NOT
perform any operation freehand. ALWAYS use clamps or a vise.
11. MAKE SURE
there are no nails or foreign objects in the
part of the workpiece to be drilled.
12. CLAMP THE WORKPIECE OR BRACE IT
against the left side of the column to prevent rotation. If it is too short or the table is tilted, clamp it solidly to the table.
13. IF THE WORKPIECE
overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support.
14. SECURE THE WORK.
Use clamps or a vise to hold the work when practical. It’s safer than using your hand and it frees both hands to operate tool.
15. WHEN
using a drill press vise, always fasten to the table.
16. MAKE SURE
all clamps and locks are firmly tightened
before drilling.
17. SECURELY LOCK THE HEAD
and table support to the column, and the table to the table support before operating the drill press.
18. NEVER
turn your drill press on before clearing the table of
all objects (tools, scraps of wood, etc.)
19. BEFORE STARTING
the operation, jog the motor switch
to make sure the drill bit does not wobble or vibrate.
20. LET THE SPINDLE REACH FULL SPEED
before starting to drill. If your drill press makes an unfamiliar noise or if it vibrates excessively, stop immediately, turn the drill press off and unplug. If do not restart the unit until the problem is corrected.
21. DO NOT
perform layout assembly or set up work on the
table while the drill press is in operation.
22. USE THE RECOMMENDED SPEED
for any drill press accessory and for different workpiece material. READ THE INSTRUCTIONS that come with the accessory.
23. WHEN DRILLING
large diameter holes, clamp the workpiece firmly to the table. Otherwise, the bit may grap and spin the workpiece at high speeds. DO NOT USE fly cutters or multiple-part hole cutters, as they can come apart or become unbalanced in use.
24. MAKE SURE
the spindle has come to a complete stop
before touching the workpiece.
25. TO AVOID INJURY
from accidental starting, always turn the switch “OFF” and unplug the drill press before installing or removing any accessory or attachment or making any adjustment.
26. KEEP GUARDS IN PLACE
and in working order.
27.
USE ONLY THE SELF-EJECTING TYPE CHUCK KEY
as provided with the drill press.
4
ELECTRICAL REQUIREMENTS AND SAFETY
GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN
, grounding provides a path of least resistance for electric current and reduces the risk of shock. This tool is equipped with an electric cord that has an equipment grounding conductor and grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED
. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician.
IMPROPER CONNECTION
of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a live terminal.
CHECK
with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded.
USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE 3-PRONG GROUNDING PLUGS AND 3-POLE RECEPTACLE THAT ACCEPT THE TOOL’S PLUG. REPAIR OR REPLACE DAMAGED OR WORN CORD IMMEDIATELY.
GUIDELINES FOR EXTENSION CORDS
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Be sure your extension cord is properly wired
and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tools. This circuit must not be less than #12 wire and should be protected with a 15 Amp time lag fuse. Before connecting the motor to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.
This tool is intended for use on a circuit that has a receptacle like the one illustrated in FIGURE A.
FIGURE A
shows a 3-prong electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter
(FIGURE B)
can be used to temporarily connect this plug to a 2-contact ungrounded receptacle. The adapter
(FIGURE B)
has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box.
THE TEMPORARY ADAPTER SHOULD BE USED ONLY UNTIL A PROPER GROUNDED OUTLET CAN BE INSTALLED BY A QUALIFIED ELECTRICIAN.
The
Canadian Electrical Code prohibits the use of adapters.
CAUTION:
In all cases, make certain the receptacle in question is properly grounded. If you are not sure have a certified electrician check the receptacle.
CAUTION!
This drill press is for indoor use only. Do not expose to rain or use in damp locations.
CAUTION!
This tool must be grounded while in use to protect the operator from electrical.
MINMUN GAUGE FOR EXTENSION CORDS (AWG)
(When using 120 volts only)
Ampere Rating Total length of cord in feet
more than not more than 25’ 50’ 100’ 150’ 0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12 12 16 14 12 Not recommended
5
3-Prong Plug
Grounding Prong Properly Grounded 3-Prong Receptacle
Grounding Lug
Adapter
Make Sure This Is Connected to a Known Ground
2-Prong Receptable
PRE ASSEMBLY
ACCESSORIES AND ATTACHMENTS
Use only the recommended accessories with this drill press. Follow the instructions that are supplied with these accessories.
CAUTION!
Use of improper accessories may cause hazards.
Visit the tool department for the following accessories:
Drill bits
Hold-Down Clamps
Drill press Vises
CAUTION!
Use only acessories designed for this drill press to avoid injury from thrown broken parts or workpieces.
Do not use any accessory unless you have completely read the instruction or owner’s manual for that accessory.
TOOLS REQUIRED FOR ASSEMBLY
CARTON CONTENTS
UNPACKING AND CHECKING CONTENTS CAUTION!
If any part is missing or damaged, do not plug the drill press in until the missing or damaged part is replaced, and assembly is complete.
Carefully unpack the drill press and all its parts, and compare against the list.
To protect the drill press from moisture, a protective coating has been applied to the machined surfaces. Remove this coating with a soft cloth moistened with kerosene or WD-40.
CAUTION!
To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to clean the drill press.
TABLE OF LOOSE PARTS
ITEM DESCRIPTION QUANTITY
A Head assembly 1 B Base 1 C Table 1 D Column assembly 1 E Collar 1
F Rack 1 G Feed handles 3 H Worm gear 1
I Crank handle 1
J Lock handle 1 K Hex bolts 4 L Hex keys 2
M
Chuck key
1
N
Chuck
1
O Batteries 2
6
Slotted screwdriver
Combination wrench
Framing squqre
8”&10”Adjustable wrench
Combination square
Socket wrench with 23mm socket
CARTON CONTENTS
7
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