TRADEair MCFRC230, MCFRC231, MCFRC227, MCFRC232, MCFRC228 Installation, Maintenance And Operation Manual

Belt Driven Air Compressors

INSTALLATION, MAINTENANCE AND OPERATION MANUAL

1,5kW to 15kW versions

ALUMINUM PUMP & SINGLE-PHASE RANGE

MCFRC230 2HP 050LT BELT DRIVE COMPRESSOR MCFRC231 2HP 100LT BELT DRIVE COMPRESSOR MCFRC232 3HP 100LT BELT DRIVE COMPRESSOR MCFRC233 3HP 150LT BELT DRIVE COMPRESSOR MCFRC234 3HP 200LT BELT DRIVE COMPRESSOR

W-TYPE CAST IRON PUMP & THREE-PHASE RANGE

PE50300 5.5HP 270LT BELT DRIVE COMPRESSOR PE75300 7.5HP 270LT 2STAGE BELT DRIVE COMPRESSOR PE100300 .10HP 270LT 2STAGE BELT DRIVE COMPRESSOR PE100500 .10HP 500LT 2STAGE BELT DRIVE COMPRESSOR PE150500 .15HP 500LT 2STAGE BELT DRIVE COMPRESSOR

W-TYPE CAST IRON PUMP & SINGLE-PHASE RANGE

MCFRC227 3HP 100LT BELT DRIVE COMPRESSOR MCFRC228 3HP 150LT BELT DRIVE COMPRESSOR MCFRC229 3HP 200LT BELT DRIVE COMPRESSOR

Thank you for purchasing your TRADEair air compressor. This manual will assist you in the correct and efficient operation of your air compressor system. Please pay special attention to the safety guidelines and maintenance procedures to ensure a long and dependable life for your equipment.

Every attempt has been made to ensure the completeness and correctness of this manual, but due to continued research, development and improvement on our products certain aspects of this manual may deviate from the actual product supplied. The design of our products is subject to change without notice. Our company is available to offer telephonic support in the event of any conflict occurring between this manual and the actual product supplied. Enquiries may be made during office hours on the following telephone number; +27 (0) 31 717 6800. The manufacture of this compressor is in accordance with the strict standards which have passed ISO 9001 Certification. The pressure vessel is manufactured to EN286-1:1998 and complies with the South African Occupational Health and Safety Act 85 of 1993 and all mandatory documentation is supplied with the compressor.

Production license：

Model of compressor：

Lot number of compressor：

SPECIFICATION TABLE

Model

MCFRC230

MCFRC231

MCFRC232

MCFRC233

MCFRC234

MCFRC227

MCFRC228

MCFRC229

Single Phase

Voltage

230V/50HZ

POWER

2.0HP

3.0HP

Tank capacity

50 L

100L

100 L

150 L

200 L

100 L

150 L

200 L

Motor speed

2850RPM

Pump Speed

1150RPM

950RPM

750RPM

Max Amperage

10A

12A

Air delivery

240 L/MIN

360 L/MIN

340 L/MIN

FAD at 7Bar

150 L/MIN

270 L/MIN

240 L/MIN

Max Pressure

0.8 Mpa

Outlet

1PC X

Coupler

2PC X

Couplers

2PC X

Couplers

2PC X

Couplers

2PC X

Couplers

2PC X

Couplers

2PC X

Couplers

2PC X

Couplers

Packge size cm

93x38x73

105x42x86

131x45x96

136x50x103

105x42x86

131x45x96

136x50x103

G.W

60 KG

80 KG

85KG

110 KG

130 KG

95KG

120 KG

140 KG

Model

PE50300

PE75300 (2 Stages)

PE100300 (2 Stages)

PE100500 (2 Stages)

PE150500 (2 Stages)

Three Phase

voltage

380V/50HZ

POWER

5.5HP

7.5HP

10HP

15HP

Tank capacity

270 L

500 L

Motor speed

2850RPM

Pump Speed

850RPM

Max Amperage

8A

11A

15A

22A

Air delivery

510 L/MIN

512 L/MIN

650 L/MIN

1470 L/MIN

FAD at 10.5 Bar

350 L/MIN@ 8Bar

400 L/MIN

500 L/MIN

1100 L/MIN

Max Pressure

0.8 Mpa

1.2 Mpa

Outlet

2PC X Couplers

Packge size cm

161x54x115

178x64x133

182x77x145

G.W

220 KG

240 KG

250KG

350 KG

400 KG

1

Contents

Preface Page 1 Standard Warranty Page 2 Safety warning signs Page 4 Safety Tips Page 5 Preparations before use Page 8 Duty cycle Page 9 Operating the unit Page 9 Pressure regulation Page 11 Release of pressure Page 12 Pressure switch Page 13 Selection & connection of air driven tools Page 13 Maintenance Page 15

Preface

This manual describes the safety precautions, structure and functions of all systems and components, as well as the operation and maintenance methods for the TRADEair air compressors.

The operators should read this manual carefully. Thorough understanding of all functions of systems and components as well as safety precautions is necessary before operating or maintaining the compressor. If the user fails to follow the operation and maintenance procedures contained in this manual, or dismantles and modifies the machine in any way, or uses parts not specified and supplied by TRADEair then the warranty will be deemed to have been compromised and no claims will be entertained.

There is no catalogue containing illustrations of parts and components in this manual. A separate parts manual is supplied on request. Please quote the machine model and lot number when ordering parts to ensure correct supply of parts.

This manual gives a general description of the operating procedures, required routine checks and other information relating to the motor, electrical system and maintenance.

2

Standard Warranty

TRADEair compressors are covered by the following warranty relating to the manufacturing process and material defects if the compressor is operated under conditions considered by us as normal operating conditions as is detailed in this manual. Furthermore the warranty is subject to the compressor being maintained and serviced according to the guidelines contained herein.

Compressor unit: within 14 months after the ex-factory date of delivery, or within 12 months after sale to the user, the earlier shall prevail. For the products not manufactured by TRADEair, the warranty clause of the original manufacturer shall be directly applied in feasible conditions. Within the warranty period, TRADEair or its agent shall be informed in writing within 30 days of the defects being found, and the details shall be attached for identification, including the ex-factory serial number, model, purchasing date and other relevant information.

The single responsibility assumed by TRADEair in this warranty is to repair or replace the component or parts which are proven defective. TRADEair requires the return of defective components or parts for inspection.

Components or parts replaced during the warranty period will carry an additional 3 month warranty in cases where their replacement takes place with less than 3 months remaining under the standard warranty.

3

TRADEair agrees to this extension of the warranty period on the condition that the compressor is operated under conditions considered by us as normal operating conditions as is detailed in this manual and the compressor has been maintained and serviced according to the guidelines contained herein.

TRADEair assumes no responsibility or obligation for the following;

A. Indirectly caused, incidental or special losses or damages. B. Damages caused due to the normal wearing, abnormal operating conditions, neglects or wrong operation of

equipment, poor storage or transport damages.

C. Failing to follow the stipulations contained in the operation instructions, regulations or other special sales

conditions.

D. Labour and transportation costs, losses or damages caused due to incorrect operation of the compressor,

lack of maintenance or repairs performed by maintenance personnel not authorized by TRADEair.

E. Improper use of products.

This warranty is the sole warranty for the Purchaser for the TRADEair Compressor supplied with this

manual. No other warranty conditions exist unless expressly committed to by TRADEair COMPRESSORS

and reduced to writing and signed by a Director of:

L&G Tool & Machinery Distributors Limited, 6 Kyalami Road, Westmead,3610

P.O.Box 15313 Westmead 3608

Telephone: 031 – 717 6800 Fax: 031 – 717 6868

TRADEair MCFRC230, MCFRC231, MCFRC227, MCFRC232, MCFRC228 Installation, Maintenance And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual