TracVision M9 Installation Manual

TracVision M9 Installation Guide
TracVision M9
Standard Configuration
TracVision® M9 Installation Guide
Installation Steps
1. Inspect Parts and Get Tools .......................3
2. Plan the Antenna Installation ....................4
3. Plan the MCU Installation..........................5
4. Prepare the Antenna Site............................6
5. Wire the Antenna ........................................7
6. Mount the Antenna .....................................8
7. Remove the Restraints ................................9
8. Wire the Receiver(s) and MCU................10
9. Connect Power...........................................12
10. Mount the MCU.........................................13
11. Select Satellites...........................................14
12. Calibrate the Internal Sensor ...................15
13. Run Two Check Switch Tests ..................17
14. Educate the Customer...............................18
Who Should Install the System?
To ensure a safe and effective installation, KVH recommends that a KVH-authorized marine technician install the TracVision antenna. KVH-authorized technicians have the tools and electronics expertise necessary to install the system. To find a technician near you, visit
www.kvh.com/wheretogetservice.
Technical Support
If you need technical assistance, please contact KVH Technical Support:
North/South America, Australia:
Phone: +1 401 847-3327 E-mail: techs@kvh.com (Mon.-Fri., 9 am-6 pm ET, -5 GMT) (Sat., 9 am-2 pm ET, -5 GMT)
KVH, TracVision, and the unique light-colored dome with dark contrasting baseplate are registered trademarks of
KVH Industries, Inc. All other trademarks are property of their respective companies. The information in this document is subject to
change without notice. No company shall be liable for errors contained herein. © 2010 KVH Industries, Inc., All rights reserved.
Europe, Middle East, Asia:
Phone: +45 45 160 180 E-mail: support@kvh.dk (Mon.-Fri., 8 am-4:30 pm, +1 GMT)
54-0418 Rev. D
1
Always lift the antenna by the baseplate and never by the radome or any portion of the internal antenna assembly (see Figure 1).
IMPORTANT!
Radome
Baseplate
Connectors (with Logo Plate)
1
Inspect Parts and Get Tools
Before you begin, follow these steps to make sure you have everything you need to complete the installation.
a. Unpack the box and ensure it contains
everything shown on the Kitpack Contents List. Save the packaging for future use.
b. Carefully examine all of the supplied parts to
ensure nothing was damaged in shipment.
c. Gather all of the tools and materials listed
below. You will need these items to complete the installation.
Flat-head and Phillips-head screwdrivers
Electric drill and 1/2" (13 mm) and #29 drill bits
•17 mm socket wrench
Figure 1 TracVision M9 Antenna
Figure 2 Master Control Unit (MCU)
Display
9/16" open-end wrench
Light hammer and center punch
•Adhesive tape
Scriber or pencil
Wire strippers
15-amp quick-tripping circuit breaker
RG-6 or RG-11 RF coax cable(s) with Snap-N-Seal connecting the antenna to the receiver(s) (see Step 4e on page 6 to determine the number and type of cables required)
Connector installation tool (Augat IT1000
- KVH part #19-0242 for RG-6 cable installations)
Power cable for connecting vessel power to the MCU (see Figure 3)
®
F-connectors for
Buttons
Figure 3 Power Cable Guidelines
Cable Length Use Cable Gauge
< 40 ft (12 m)
40-70 ft (12-21 m)
12AWG (4mm
10AWG (6mm
2
)
2
)
Satellite TV receiver(s) and TV(s)
3
Be sure to follow the guidelines below. Damage caused by an improper installation is not covered under KVH warranty.
IMPORTANT!
FWD
38.86"
(98.7 cm)
4x ø.50"
(4x ø13 mm)
ø35"
88.9 cm)
12"
(30.5 cm)
6"
(15.2 cm)
6"
(15.2 cm)
12"
(30.5 cm)
Access Hatch
17"
(43.2 cm)
2
Plan the Antenna Installation
Before you begin, consider the following antenna installation guidelines:
Minimize blockage. The antenna requires a clear view of the sky to receive satellite TV (see Figure 4). The fewer obstructions, the better the system will perform.
Make sure the mounting surface is wide enough to accommodate the antenna’s base (see Figure 5). Also make sure it is flat, level, strong enough to support the antenna’s weight (85 lbs, 38.6 kg), and rigid enough to withstand vibration.
Be sure to preserve enough free space outside the access hatch to allow a technician to remove the hatch and perform maintenance.
Figure 4 Blockage from Obstruction
-20° to 85° Look Angle
Blocked!
Mast
Figure 5 Antenna Dimensions
Antenna
Vessel Platform
Select a location that is as close as possible to the intersection of the vessel’s fore-and-aft centerline and midships.
Select a location that is not too high above the waterline. Limit the height above the waterline to less than 1/2 the vessel’s length.
Do not mount the antenna at the same level as the radar because the radar’s energy might overload the antenna. Ideally, you should mount the antenna 4 ft (1.2 m) above the radar, and outside the beam path of the radar.
Select a location that is at least 4 ft (1.2 m) away from any magnetized materials, large ferrous masses, cranes, engines, derricks, other antennas, devices with DC motors, electric winches, high-amperage cables, or battery banks. The antenna’s internal compass sensor performs best in a benign magnetic environment.
If you are mounting the antenna on a steel vessel, use an aluminum, brass, plastic, or wood platform (NOT steel or iron) to position the antenna at least 4 ft (1.2 m) above and 6 ft (1.8 m) away from the steel surface.
4
2.52"
(64.1 mm)
8.1"
(205.7 mm)
9.18"
(233.2 mm)
0.66"
(16.7 mm)
3
Plan the MCU Installation
Before you begin, consider the following MCU installation guidelines:
Select an MCU mounting location in a dry, well-ventilated area belowdecks away from any heat sources or salt spray.
Be sure the MCU’s front panel will be easily accessible to the user. The owner will use the MCU’s buttons to control the antenna.
Be sure to leave enough room at the MCU’s rear panel for connecting the cables and maintaining a service loop (see Figure 6 for MCU dimensions).
Since the supplied data/power cable is 100 ft (30 m) long, the MCU should be located within 100 ft (30 m) of the antenna. Allow an adequate service loop, approximately 8" (20 cm) of slack, at each end of the cable for easy serviceability.
The kitpack contains parts for mounting the MCU either to a horizontal surface (using Velcro) or to a vertical surface (using the supplied flush mount bracket).
Figure 6 MCU Dimensions
Prepare the MCU Mounting Site (Flush Mount only)
NOTE: Skip this step if you plan to mount the MCU to a horizontal surface instead.
a. Using the MCU flush mounting template
provided at the end of this manual, mark and cut out a hole in the mounting surface to accommodate the flush mount bracket (see
Figure 7).
b. Using the same template, mark the locations
for the four MCU mounting holes.
c. Using a #29 drill bit, drill a 0.136" (3.45 mm)
hole at the four mounting hole locations. Later, you will mount the MCU using four #8 screws.
Figure 7 MCU Mounting Holes Layout
7.62"
(194 mm)
.136" ( 3.45 mm) Mounting Hole (x4)
3.08"
(78 mm)
.63"
(16 mm)
1.83"
(46 mm)
.63"
(16 mm)
8.87"
(225 mm)
5
If you wish to route the cables through the bottom of the antenna’s baseplate, rather than connecting at the side, you will need to modify the antenna’s baseplate. See
Appendix A on page 23 for details.
IMPORTANT!
4
Prepare the Antenna Site
Once you have identified a suitable antenna mounting site, according to the guidelines provided in Step 2 on page 4, follow these steps to drill the mounting holes and cable access hole to prepare the site for installation.
a. Unfold the antenna mounting template
(supplied in the Customer Welcome Kit) and place it onto the mounting surface. Make sure the “FWD” (forward) arrow points toward the bow and is parallel to the vessel’s centerline (see Figure 8).
NOTE: You don’t need to mount the antenna exactly on the vessel’s centerline, but the antenna’s forward arrow must be parallel to it (the closer, the better).
b. Use the template to mark the locations for the
four mounting holes on the mounting surface.
c. Drill a 1/2" (13 mm) hole at the four
mounting hole locations you marked in Step 4b. Later, you will insert four M10 bolts from below to secure the antenna to the mounting surface.
d. Mark a location for the cable access hole,
either in the center of the antenna mounting hole pattern or in an area aft of the antenna. Later, you will route the data/power and RF cables through this hole and into the vessel.
Figure 8 Antenna Mounting Holes Layout
Figure 9 Number of RF Cables Required
Connecting to: # RF Cables
Circular/Linear Sky Mexico Versions
1 receiver 1
2 or more receivers 2*
Linear Quad LNB Version
1 receiver 1
2 receivers 2
3 receivers 3
4 or more receivers 4**
e. Drill the cable access hole in the location you
marked in Step 4d. Be sure to size the hole appropriately to accommodate the data/ power cable and all required RF cables (see
Figure 9 and Figure 10 to determine the
number and type of RF cables required). Smooth the edges of the hole to protect the
6
cables.
* Multiswitch required for 3 or more receivers. ** Multiswitch required for 5 or more receivers. See Appendix B on page 25 for details.
Figure 10 RF Cable Guidelines
Cable Length Use Cable Type
75 ft (23 m) RG-6
> 75 ft (23 m) RG-11
If you wish to route the cables through the bottom of the antenna’s baseplate, rather than connecting at the side, see Appendix A on
page 23 for supplemental instructions.
IMPORTANT!
Be sure to properly align the data/power cable with the antenna’s baseplate connector before tightening. Connecting the cable at an angle may damage the cable’s center lines.
IMPORTANT!
Connectors
Data/
Power
RF3 RF1 RF2 RF4
Data/
Power
RF1
M4 Screw (x6)
5
Wire the Antenna
Follow these steps to connect the data/power and RF cables to the antenna.
a. Route the data/power and RF cables
belowdecks through the cable access hole. Leave an adequate service loop, approximately 8" (20 cm) of slack, in the cables for easy serviceability. Later, you will connect the data/power cable to the MCU and the RF cable(s) to the receiver(s).
b. Position the antenna in place over the
mounting holes with the baseplate’s connectors (see Figure 11) facing the stern.
c. Connect the data/power cable to the antenna
(see Figure 12 and Figure 13); hand-tighten.
Figure 11 Antenna Connectors
Figure 12 Data/power Cable Connections
MCU Antenna
F-type Connector N-type Connector
Figure 13 Antenna Baseplate Cable Connections
d. Using a 9/16" wrench, connect the RF cable(s)
to the antenna. If you need to connect only one RF cable, connect the cable to the antenna’s RF1 connector (see Figure 13). Connect any additional RF cables to the RF2, RF3, and RF4 connectors.
TIP: If you connect two or more RF cables, label both ends of each cable to match the connector. This will make it easier to identify the cables later.
e. Place the rear logo plate over the cables, so
each cable exits the proper opening (see
Figure 14). Using six M4 screws, attach the
logo plate to the baseplate.
Figure 14 Rear Logo Plate Installed
7
Be sure to use metric (not standard) bolts to avoid stripping the inserts. To prevent damage, do not extend the bolts further than
0.4" (10 mm) into the antenna’s baseplate.
IMPORTANT!
Do not block the four small drain holes in the bottom of the antenna. These drain holes ensure that any moisture within the antenna will be able to escape.
IMPORTANT!
M10 x 50 mm Bolt (x4)
Antenna Base
Mount Surface
M10 Flat Washer (x4)
M10 Lock Washer (x4)
10 mm max.
6
Mount the Antenna
Follow these steps to mount the antenna to the mounting surface.
a. Place the antenna baseplate over the holes
drilled in the mounting surface.
b. Make sure the four holes in the baseplate line
up with the four holes in the mounting surface and the antenna’s connectors face the stern.
c. At each of the four baseplate mounting holes,
place an M10 lock washer and flat washer on an M10 bolt and insert the bolt into the hole from below (see Figure 15).
d. Tighten all four bolts until the four rubber
feet are bottomed against the mounting surface.
Figure 15 Mounting the Antenna (side view)
8
Tie-wrap
Tie-wrap
Tie-wrap
Tie-wrap
Sensor
Bracket
7
Remove the Restraints
Inside the antenna, three heavy-duty tie-wraps prevent the antenna assembly from moving during shipment. Follow these steps to remove these shipping restraints.
a. Remove the eight #10-32 Phillips-head screws
securing the radome to the baseplate (see
Figure 16). Carefully lift the radome straight
up until clear of the antenna assembly and set it aside in a safe place.
TIP: If you keep the radome topside, secure it with a lanyard to prevent it from falling overboard.
b. Unfasten the two tie-wraps securing the
reflector to the antenna frame (see Figure 17). To unfasten the tie-wraps, release the tab with a flat-head screwdriver.
c. Unfasten the tie-wrap securing the antenna
frame to the sensor bracket (see Figure 18).
d. Save the tie-wraps for future use; the
customer will need to reinstall them if he/she needs to relocate or reship the antenna.
Figure 16 Removing the Radome
Radome
Antenna
#10-32 Screw (x8)
Baseplate
Figure 17 Locations of Shipping Restraints
e. Reinstall the radome onto the antenna. Secure
in place with the eight #10-32 screws you removed in Step 7a.
f. Install a protective plastic screw cap
(supplied in the kitpack) over each radome screw.
Figure 18 Close-up of Antenna Frame Shipping Restraint
9
If you wish to connect three or more receivers to the antenna, see Appendix B on page 25.
IMPORTANT!
8
Wire the Receiver(s) and MCU
Circular/Sky Mexico Version Only
Follow these steps to connect the MCU and one or two receivers
a. Connect the data/power cable from the
antenna to the “Output to Antenna” jack on the MCU (see Figure 19). Do not overtighten the connection; finger-tight is sufficient.
b. Connect the RF1 cable from the antenna to
the grounding block, as shown in Figure 19. Label this grounding block connector “RF1.”
c. If you are connecting two receivers, connect
the RF2 cable from the antenna to the grounding block, as shown in Figure 19. Label this grounding block connector “RF2.”
d. Attach the supplied ground wire to either
ground screw on the grounding block. Connect the other end of the wire to a suitable vessel AC ground.
e. Using the two supplied #6 screws, mount the
grounding block inside the vessel.
.
Figure 19 Wiring Diagram - Circular/Sky Mexico Version
Antenna
RF2
RF2
RF2
AC Ground
Data/
Powe r
Grounding Block
Vessel
Satellite In
SATELLITE IN
Satellite In
SATELLITE IN
Output to
Antenna
OUTPUT TO
ANTENNA
MAINTENANCE PORT RF PORT
+24 VDC
Vessel Power
Secondary Receiver
(optional)
R AUDIO VIDEO
L
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
Pr Pb Y
Primary Receiver
R AUDIO VIDEO
L
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
Pr Pb Y
Power In
RF1
RF1
RF1
MCU
POWER IN
f. Connect an RF cable from the “RF1”
connector on the grounding block to the “Satellite In” connector on the primary receiver. The primary receiver controls satellite selection if the antenna is set up for automatic switching.
g. If you are connecting two receivers, connect
an RF cable from the “RF2” connector on the grounding block to the “Satellite In” connector on the secondary receiver.
h. Connect the receiver(s) to the customer’s
television(s). Follow the instructions in the receiver’s manual.
10
If you wish to connect three or more receivers to the antenna, see Appendix B on page 25.
IMPORTANT!
Be sure all receivers are grounded. If the receiver has a 2-prong power plug, run a ground wire from the receiver’s chassis to a suitable ground point. If a potential exists between AC and DC grounds, connect the wire to the MCU’s DC return instead.
IMPORTANT!
MCU
OUTPUT TO
ANTENNA
MAINTENANCE PORT RF PORT
POWER IN
+24 VDC
Vessel Power
Power In
Output to
Antenna
Antenna
Receiver #4
(optional)
SATELLITE IN
S-VIDEO
DIGITAL AUDIO
OUTPUT
R AUDIO VIDEO
USB
ETHERNET
L
Pr Pb Y
Satellite In
Receiver #3
(optional)
SATELLITE IN
S-VIDEO
DIGITAL AUDIO
OUTPUT
R AUDIO VIDEO
USB
ETHERNET
L
Pr Pb Y
Satellite In
Receiver #2
(optional)
Receiver #1
(primary)
SATELLITE IN
S-VIDEO
DIGITAL AUDIO
OUTPUT
R AUDIO VIDEO
USB
ETHERNET
L
Pr Pb Y
Satellite In
SATELLITE IN
S-VIDEO
DIGITAL AUDIO
OUTPUT
R AUDIO VIDEO
USB
ETHERNET
L
Pr Pb Y
Satellite In
Data/
Powe r
RF3 RF4RF1 RF2
8
Continued Wire the Receiver(s) and MCU
Linear Quad Version Only
Follow these steps to connect the MCU and up to four receivers.
a. Connect the data/power cable from the
antenna to the “Output to Antenna” jack on the MCU (see Figure 20). Do not overtighten the connection; finger-tight is sufficient.
b. Connect the RF1 cable from the antenna to
the “Satellite In” connector on the primary receiver. The primary receiver controls satellite selection if the antenna is set up for automatic switching.
c. If you are connecting two, three, or four
receivers, connect RF cables to the “Satellite In” connectors on these receivers.
Figure 20 Wiring Diagram - Linear Quad Version
d. Connect the receiver(s) to the customer’s
television(s). Follow the instructions in the receiver’s manual.
11
Ferrite Coil
Power In
9
Connect Power
Follow these steps to connect power to the MCU. The MCU supplies power to the antenna.
a. Before you begin, disconnect vessel power.
CAUTION
For your own safety, disconnect vessel power and make sure the circuit is dead before you connect any power wires.
b. Connect a power cable to 24 VDC (2.5 amps
continuous) vessel power (for power cable specifications, see Figure 3 on page 3). supplied to the antenna MUST NOT fall below 18 VDC or exceed 30 VDC.
NOTE: If a 24 VDC power supply is not available, install an AC/DC converter that supplies 24 VDC (KVH part #19-0488 or equivalent).
c. KVH recommends you install a 15-amp
circuit breaker between power and the MCU. The MCU does not have an on/off switch.
Power
Figure 21 Ferrite Coil Clamped onto Power Cable
Figure 22 Power Plug
Terminal Screw (x2)
d. Install the ferrite coil, supplied in the kitpack,
e. Find the plastic power plug supplied in the
f. Plug the plastic power plug into the “Power
onto your vessel power cable (close to the MCU) to help reduce conducted emissions. Make two loops in the cable and clamp the coil around the loops (see Figure 21). This ferrite coil must be installed to comply with the CE standard.
kitpack (see Figure 22). Insert your vessel power wires into the plug’s power (+) and ground (-) terminals. Tighten the plug’s terminal screws to secure the wires in place.
In” jack on the MCU (see Figure 23). Secure in place with the two retaining screws.
Positive Ground
Figure 23 MCU Power Connection
Retaining Screw (x2)
12
Fabric Strip (x4)
Hook Disk (x4)
#4-24 Screw (x4)
#8 Screws and Washers (x4)
10
Mount the MCU
In Step 3 on page 5, you identified a suitable MCU mounting location. Now follow these steps to mount the MCU using one of the following options:
Option 1 - Velcro mount to a horizontal surface
Option 2 - Flush mount to a vertical surface
Option 1 - Velcro Mount
a. Clean the bottom of the MCU and the
mounting surface using a mild detergent.
b. Peel the backing from the four supplied
Velcro fabric squares and stick them to the bottom corners of the MCU (see Figure 24).
c. Position the four Velcro hook disks onto the
mounting surface. Drill screw holes for the disks and secure in place with #4-24 screws.
d. Press the MCU firmly into place so the
fabric’s loop material engages the hook disks.
Figure 24 Velcro Mounting
Figure 25 Flush Mount Bracket
Option 2 - Flush Mount
a. At the two holes in the bottom of the MCU,
place a #6 flat washer on a #6-32 screw and insert the screw from below (see Figure 25). Do not tighten the screws yet.
b. Slide the flush mount bracket backward onto
the MCU until the two notches in the bracket engage the screws at the bottom of the MCU.
c. Tighten the screws to secure the bracket to
the MCU.
d. In Step 3 on page 5, you cut out the mounting
hole in the mounting surface. Insert the MCU and bracket assembly into this mounting hole and secure in place with four #8 screws and washers (see Figure 26).
#6-32 x 1/2" and Washer (x2)
Figure 26 Flush Mounting the MCU to a Vertical Surface
Screw
13
Trac kin g Sa tel lit e A
Sat B Menu Sat C
Yes N e x t R e t u r n
Install Satellite?
11
Select Satellites
Follow these steps to turn on the system and select satellites for tracking.
a. Ensure the antenna has a clear, unobstructed
view of the sky.
b. Apply power to the receiver(s), TV(s), and
MCU. Wait two minutes for system startup.
c. Press the center MENU button on the MCU to
access the Install Satellite menu (see
Figure 27).
d. At “Install Satellite?”, press YES.
e. Now you need to set the MCU to track the
satellites of your choice. You can select from preset satellite groups of three satellites, or you can choose up to three satellites from over 70 satellites in the satellite library. Please refer to “Setting the MCU to Track Satellites” in the TracVision M9 User’s Guide for complete information.
NOTE: DISH 1000 customers with the DISH 129 satellite installed must have a multiswitch installed to enable manual switching, or a Master Receiver Selector (MRS) (KVH Part #72-0412) to enable automatic (or manual) switching. The MRS also allows you to select which receiver is the master receiver.
Figure 27 Install Satellite Menu
Figure 28 Linear Receiver Settings
Antenna Receiver DiSEqC
Sat. A Alternative 1 or A DiSEqC 1
Sat. B Alternative 2 or B DiSEqC 2
Sat. C Alternative 3 or C DiSEqC 3
f. Linear Versions - Set up the receiver(s) for the
same satellites, and in the same order, as the antenna. “Sat. A” is the first satellite you selected for tracking; “Sat. B” is the second; “Sat. C” is the third (see Figure 28).
14
12
Calibrate the Internal Sensor
The antenna’s internal compass sensor is calibrated at the factory for a perfect-world environment. However, hard and soft iron effects on your vessel can distort the magnetic field around the antenna, causing errors in the sensor’s reported heading. To compensate for these magnetic distortions, follow these steps to calibrate the internal sensor.
Turn On Autocalibration
Follow these steps to turn on the system’s Autocalibration function. The Autocalibration function will allow the sensor to calibrate itself automatically.
a. Press the center MENU button on the MCU to
access the onscreen menu (see Figure 29).
b. At “Install Satellite?”, press NEXT until the
display shows “Operations Mode?” Then press YES.
c. At “Get Antenna Status?”, press NEXT until
the display shows “Control Compass?” Then press YES.
d. At “Set Autocal on/off?”, press YES.
e. At “Autocal is: OFF”, press ON.
Figure 29 Turning On Autocalibration at the MCU
Tracking Satellite A
Sat B Menu Sat C
Install Satellite?
Yes Next Return
Operations Mode?
Yes Next Return
Get Antenna Status?
Yes Next Return
Control Compass?
Yes Next Return
Set Autocal On/Off?
Yes Next Return
Autocal is: On
On Return Off
Select NEXT until “Operations Mode?” is displayed.
Select NEXT until “Control Compass? is displayed.
f. At “Autocal is: ON”, press RETURN.
Run the Autocalibration Function
Follow these steps to steer the vessel through a complete circle to ensure the Autocalibration function effectively calibrates the sensor.
NOTE: If the antenna is installed on a large vessel, such as a tanker or cargo ship, you may omit this step. Simply leave the Autocalibration function set to ON.
a. Select a calm day and navigate the vessel to a
clear area. Excessive pitching and rolling can distort calibration data.
b. Apply power to the TracVision system.
c. Just before you begin, note the vessel’s
heading.
15
30 Seconds
1 Minute
1 Minute,
30 Seconds
2 Minutes
12
Continued
Calibrate the Internal Sensor
d. Steer the vessel at a slow, steady speed
through a complete circle that takes at least two minutes to complete (see Figure 30). Use the heading you noted in Step c to confirm when you have completed a full circle.
Check the Calibration Score
Once you have completed the circle, follow these steps to check the calibration “score.”
a. Press the center MENU button on the MCU to
access the onscreen menu.
b. At “Install Satellite?”, press NEXT until the
display shows “Operations Mode?” Then press YES.
c. At “Get Antenna Status?”, press NEXT until
the display shows “Control Compass?” Then press YES.
d. At “Set Autocal on/off?”, press NEXT until
the display shows “Get Cal Score?” Then press YES.
e. The display shows the score for the
calibration you performed (see Figure 31).
Figure 30 Running Autocalibration
Figure 31 Calibration Score Example
Acc MagEnv Cal
Cal<1° Good 1
Accuracy
Rating
Magnetic
Environment
Calibration Number
f. If Accuracy = “BAD CAL”:
Recalibrate the sensor by navigating through an additional circle. Repeat until you achieve a suitable accuracy rating.
g. If Mag. Environment = “POOR” or “BAD”:
Check the area around the antenna for materials that might cause magnetic interference. Relocate the materials, if possible, or relocate the antenna to a more favorable magnetic environment (see Step 2
on page 4 for details). Then clear the
calibration score (see Appendix C on page 29) and recalibrate the sensor.
h. Press any button. The display returns to the
i. Press RETURN until you exit the menu.
NOTE: The Autocalibration function turns off automatically once the system achieves a good calibration score.
“Get Cal score?” screen.
Figure 32 Calibration Details
Data Field Description
Accuracy Rating
Magnetic Environment
Calibration Number
Degree of accuracy the sensor will provide (CAL<1º = within 1º)
Quality of the antenna’s installation site (Good, Poor, or Bad)
Number of times the sensor was calibrated
16
Please be patient. The Check Switch test takes approximately 15 minutes to complete. Disregard any messages on the TV stating the test is complete; the antenna must perform additional operations before proceeding.
IMPORTANT!
13
If you set up the TracVision M9 system for DISH Network or Bell TV service, follow the steps below to run the receiver’s Check Switch test twice.
Run Two Check Switch Tests
Dish Network or Bell TV Only
Figure 33 DISH 1000/129 Check Switch Results
NOTE: If you are connecting multiple receivers, repeat this process for each additional receiver. Connect each receiver, one at a time, to the RF1 cable and perform the steps below. Then, once you have completed this process for each receiver, you can reconnect them as desired.
a. Dock the vessel in a blockage-free area in
calm water.
b. Ensure the receiver you wish to configure is
connected to the TracVision system’s RF1 cable.
c. Turn on the TV and receiver.
d. Apply power to the TracVision system then
wait two minutes for system startup.
e. Using the receiver’s remote, go to the “point
Dish/Signal Strength” screen (press MENU, 6, 1, 1 on most models).
f. Choose Check Switch, then press SELECT.
g. Choose Test, then press SELECT.
h. Wait at least 15 minutes before proceeding.
Port
Satellite
Trans
Status
Switch
Figure 34 DISH 1000/61 Check Switch Results
Port
Satellite
Trans
Status
Switch
Figure 35 DISH 500 Check Switch Results
Port
123
119 110 129
OK OK OK
Reception Verified
SW64
123
119 110 61
OK OK OK
Reception Verified
SW64
1122
i. After waiting 15 minutes, repeat Steps e
through g to run a second Check Switch test.
j. Verify the values on your TV match those
required for your satellite service and configuration. Refer to the figures at right for details. If your values do not match, turn off the antenna, then turn it back on and repeat Steps d through g.
k. Exit the menu and allow the receiver to
download the program guide.
Satellite
Trans
Status
Switch
Figure 36 Bell TV Check Switch Results
Port
Satellite
Trans
Status
Switch
119 119 110 110
Odd Even Odd Even
Reception Verified
SW42
1122
91 91 82 82
Odd Even Odd Even
Reception Verified
SW21
17
TracVision
14
Educate the Customer
The installation process is complete!
Before you depart the vessel, test the system to verify the antenna works properly. Then give the Customer Welcome Kit to the customer and explain how to use the system. Also be sure the customer understands the following:
Keep the radome installed on the antenna at all times. The radome protects the antenna’s moving parts from wind, rain, and debris.
WARNING
It is dangerous to watch TV while piloting a vessel. The TracVision system is intended as a passenger entertainment product only.
The antenna must have a clear view of the sky to receive satellite TV. Common causes of blockage include trees, buildings, bridges, and onboard equipment (see Figure 37).
Figure 37 Example of Satellite Blockage
Heavy rain or snow may temporarily interrupt reception.
Clean the antenna regularly. Dirt buildup on the radome can affect reception.
The vessel must be located within the selected satellite’s coverage area to receive its satellite TV signals. To view satellite coverage maps, visit www.kvh.com/footprint.
Please register the system with KVH. The registration process is quick, easy, online, and ensures the best possible service from KVH. Visit www.kvh.com/register or refer to the Product Registration Form for details.
18
Appendices
This section provides supplemental instructions for special or advanced configurations. It also provides system wiring diagrams and a mounting template for the belowdecks equipment.
Contents
A. Bottom Cable Entry Kit.................................................... 21
B. Connecting Additional Receivers .................................. 25
C. Clearing the Calibration Score........................................ 29
D. MCU Flush Mounting Template .................................... 31
19
Once you have removed the restraints, handle the antenna very carefully. With the restraints removed, the internal antenna assembly rotates freely and, if not handled properly, can damage the limit switch.
IMPORTANT!
A
Baseplate Hatch
Original Location for Cable PCB
Small
Cover Plate
Alternate Location for Cable PCB
Cable
Brackets
#4-40 Screws (x5)
Tie-wrap
Original Location
Alternate
Location
#4-40
Screw (x5)
Bottom Cable Entry Kit
If you wish to route the system cables through the bottom of the antenna’s baseplate, rather than connect the cables at the side of the baseplate, follow these steps to modify the antenna for bottom cable entry. Figure 38 shows the relevant parts of the antenna baseplate; refer to this figure throughout the procedure.
Remove the Radome and Restraints
1. Perform Steps 7a through 7d on page 9 to remove the antenna’s radome and shipping restraints. You will need to rotate the antenna assembly by hand to access various parts of the baseplate.
Appendix
Figure 38 Interior Baseplate (Antenna Not Shown)
Figure 39 Cable PCB in Original Location
Relocate the Cable PCB
1. Remove the tie-wrap securing the cable PCB (printed circuit board) wires to the baseplate access hatch (see Figure 39).
2. Remove the five #4-40 screws, washers, and nuts securing the cable PCB to the access hatch (see Figure 39).
3. Attach the cable PCB to the alternate cable PCB bracket (see Figure 40) using the five #4-40 screws and washers supplied in the kitpack. Apply a small amount of Loctite threadlocker to the screw threads before securing.
Figure 40 Cable PCB in Alternate Location
21
#4-40 Screw (x5)
Large Cover Plate and Gasket
Antenna Assembly
M4 Screw (x2)
Small Cover
Plate and Gasket
Rubber Seal
Note: You will route
these cables later
in the procedure.
A
Continued Bottom Cable Entry Kit
Seal the Original Cable PCB Location
1. Peel off the paper backing from the large cover plate gasket supplied in the kitpack. Attach the gasket to the supplied cover plate, making sure all holes are aligned. Also make sure all of the holes will align with the holes at the original PCB location, gasket side facing down.
2. Position the large cover plate and gasket (gasket side facing down) over the original cable PCB location. Secure in place with the five #4-40 screws and washers you removed earlier. Apply a small amount of Loctite threadlocker to the screw threads before securing (see Figure 41).
Prepare the Bottom Cable Access Hole
1. Remove the two M4 screws from the small cover plate and gasket inside the antenna baseplate. Remove the small cover plate and gasket (see Figure 42).
Appendix
Figure 41 Large Cover Plate and Gasket
Figure 42 Small Cover Plate and Gasket
2. Peel off the paper backing from the rubber seal and carefully attach the rubber seal to the underside of the baseplate, ensuring a good seal around the rim of the bottom cable access hole (see Figure 43).
Figure 43 Rubber Seal on Underside of Baseplate
22
Be sure to properly align the data/power cable with the PCB connector before tightening. Connecting the cable at an angle may damage the cable’s center tines.
IMPORTANT!
A
M4 Screw (x4)
Data/
Power
RF1 RF3RF4 RF2
Continued Bottom Cable Entry Kit
Route and Secure the Cables
1. Remove the four M4 screws securing the cable brackets to the inside rim of the baseplate (see Figure 44). Remove and save the cable brackets.
2. Route the data/power (F-type connector end) (see Figure 45) and RF cables belowdecks through the cable access hole. Leave an adequate service loop, approximately 8" (20 cm) of slack, in the cables for easy serviceability. Later, you will connect the data/power cable to the MCU and the RF cable(s) to the receiver(s).
3. Route the N-type connector end of the data/ power cable (see Figure 45) through the baseplate’s bottom cable access hole. Connect the data/power cable to the center connector on the cable PCB (see Figure 46).
Appendix
Figure 44 Cable Brackets on Inside Rim of Baseplate
Figure 45 Data/Power Cable Connections
MCU Antenna
F-type Connector N-type Connector
Figure 46 Cable Connections on PCB
4. Route the RF cable(s) through the baseplate’s bottom cable access hole. Using a 9/16" wrench, connect the RF cable(s) to the cable PCB (see Figure 46). If you need to connect only one RF cable, connect the cable to the RF1 connector. Connect any additional RF cables to the RF2, RF3, and RF4 connectors. See Figure 9 on page 6 to determine the number of RF cables required.
TIP: If you connect two or more RF cables, label both ends of each cable to match the connector. This will make it easier to identify the cables later.
23
A
M4 Screw (x4)
M4 Screw (x2)
Cable Exit
Shroud
M4 Screw
(x6)
Blank Logo
Plate
Continued Bottom Cable Entry Kit
5. Secure the data/power and RF cables to the inside rim of the baseplate, using the two cable brackets. Secure the brackets in place using the four M4 screws you removed earlier (see Figure 47).
6. Attach the supplied cable exit shroud over the cable access hole inside the baseplate, using the two M4 screws you removed earlier from the cover plate (see Figure 48).
Replace the Logo Plate
1. Attach the supplied blank logo plate using six M4 screws (see Figure 49).
2. Discard the old logo plate, or save it in case you need to change the cable routing in the future.
3. The baseplate conversion process is complete! Complete the remaining system installation steps starting with Step 6 on
page 8.
Appendix
Figure 47 Cables Secured by Brackets
Figure 48 Cable Exit Shroud Installed Over Cables
24
Figure 49 Blank Logo Plate (No Cable Slots)
Multiswitches block a receiver’s 22 KHz tone needed to switch satellites automatically. Therefore, the customer will need to manually switch satellites using the buttons on the MCU.
IMPORTANT!
B
Connecting Additional Receivers
This appendix explains how to connect additional receivers to the TracVision M9 system.
Antenna Version See
Circular Below
Linear Quad Page 26
Linear Sky Mexico Page 27
Circular Version Only
Use the wiring diagram in Figure 50 if you wish to connect three or four receivers to the TracVision M9 system. If you wish to connect five or more receivers, please refer to the TracVision M9 User’s Guide.
Appendix
Figure 50 Antenna Wiring - Antenna with Circular Dual LNB
Antenna
RF2
RF2
RF2
Data/
Powe r
Grounding Block
Powe r Supply
Vessel AC Ground
Output to
Antenna
OUTPUT TO
ANTENNA
MAINTENANCE PORT RF PORT
POWER IN
Power In
RF1
RF1
RF1
MCU
NOTE: You can purchase an Eagle Aspen active multiswitch, shown in Figure 50, from KVH (order part #72-0310).
18V
SAT
18V
SAT
Rx1
Rx1
ANT
DC
IN
20V
Multiswitch
Rx3
Rx2
Rx2 Rx3
13V
Not Used
SAT
13V SAT
Rx4
Rx4
+24 VDC
Vessel Power
Satellite In
SATELLITE IN
Satellite In
SATELLITE IN
Satellite In
SATELLITE IN
Satellite In
SATELLITE IN
Receiver #4
L
R AUDIO VIDEO
Pr Pb Y
Receiver #3
R AUDIO VIDEO
L
Pr Pb Y
Receiver #2
R AUDIO VIDEO
L
Pr Pb Y
Receiver #1
R AUDIO VIDEO
L
Pr Pb Y
(optional)
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
(optional)
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
(optional)
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
25
Be sure all receivers are grounded. If the receiver has a 2-prong power plug, run a ground wire from the receiver’s chassis to a suitable ground point. If a potential exists between AC and DC grounds, connect the wire to the MCU’s DC return instead.
IMPORTANT!
B
MCU
OUTPUT TO
ANTENNA
MAINTENANCE PORT RF PORT
POWER IN
+24 VDC
Vessel Power
Power In
Output to
Antenna
Antenna
Data/
Powe r
RF3 RF4RF1 RF2
Receiver #8
(optional)
SATELLITE IN
S-VIDEO
DIGITAL AUDIO
OUTPUT
R AUDIO VIDEO
USB
ETHERNET
L
Pr Pb Y
Satellite In
Receiver #7
(optional)
SATELLITE IN
S-VIDEO
DIGITAL AUDIO
OUTPUT
R AUDIO VIDEO
USB
ETHERNET
L
Pr Pb Y
Satellite In
Receiver #6
(optional)
SATELLITE IN
S-VIDEO
DIGITAL AUDIO
OUTPUT
R AUDIO VIDEO
USB
ETHERNET
L
Pr Pb Y
Satellite In
Receiver #4
(optional)
SATELLITE IN
S-VIDEO
DIGITAL AUDIO
OUTPUT
R AUDIO VIDEO
USB
ETHERNET
L
Pr Pb Y
Satellite In
Receiver #5
(optional)
SATELLITE IN
S-VIDEO
DIGITAL AUDIO
OUTPUT
R AUDIO VIDEO
USB
ETHERNET
L
Pr Pb Y
Satellite In
Receiver #3
(optional)
SATELLITE IN
S-VIDEO
DIGITAL AUDIO
OUTPUT
R AUDIO VIDEO
USB
ETHERNET
L
Pr Pb Y
Satellite In
Receiver #2
(optional)
SATELLITE IN
S-VIDEO
DIGITAL AUDIO
OUTPUT
R AUDIO VIDEO
USB
ETHERNET
L
Pr Pb Y
Satellite In
Receiver #1
SATELLITE IN
S-VIDEO
DIGITAL AUDIO
OUTPUT
R AUDIO VIDEO
USB
ETHERNET
L
Pr Pb Y
Satellite In
Multiswitch
Powe r
Supply
Sat A
18V
Sat A
13V
Sat B 13V
Sat B 18V
Not Used
Rx1
Rx8Rx2
Rx7Rx3
Rx6Rx4
Rx5
22 KHz Tone
Continued Connecting Additional Receivers
Linear Quad Version Only
Use the wiring diagram in Figure 51 if you wish to connect up to eight receivers to the TracVision M9 system.
NOTE: You can purchase a Terk BMS-58 active multiswitch, shown in Figure 51, from KVH (order part #19-0573).
Appendix
Figure 51 Antenna Wiring - Antenna with Linear Quad LNB
26
Be sure all receivers are grounded. If the receiver has a 2-prong power plug, run a ground wire from the receiver’s chassis to a suitable ground point. If a potential exists between AC and DC grounds, connect the wire to the MCU’s DC return instead.
IMPORTANT!
B
Continued Connecting Additional Receivers
Linear Sky Mexico Version Only
Use the wiring diagram in Figure 52 if you wish to connect up to eight receivers to the TracVision M9 system.
NOTE: You can purchase a Terk BMS-58 active multiswitch, shown in Figure 52, from KVH (order part #19-0573).
Appendix
Figure 52 Wiring Diagram - Linear Sky Mexico Version
Antenna
RF1 RF2
Sat A
18V
Data/
Powe r
Sat A
13V
Multiswitch
Sat B 18V
22 KHz Tone
Sat B 13V
Output to
Antenna
OUTPUT TO ANTENNA
Vessel Power
MAINTENANCE PORT RF PORT
+24 VDC
Powe r
Supply
POWER IN
Power In
MCU
Rx1
Rx5
Rx7Rx3
Rx8Rx2
Rx6Rx4
Receiver #8
(optional)
R AUDIO VIDEO
L
Satellite In
SATELLITE IN
Pr Pb Y
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
Receiver #7
(optional)
R AUDIO VIDEO
L
Satellite In
SATELLITE IN
Pr Pb Y
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
Receiver #6
(optional)
R AUDIO VIDEO
L
Satellite In
SATELLITE IN
Pr Pb Y
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
Receiver #5
(optional)
R AUDIO VIDEO
L
Satellite In
SATELLITE IN
Pr Pb Y
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
Receiver #4
(optional)
R AUDIO VIDEO
L
Satellite In
SATELLITE IN
Pr Pb Y
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
Receiver #3
(optional)
R AUDIO VIDEO
L
Satellite In
SATELLITE IN
Pr Pb Y
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
Receiver #2
(optional)
R AUDIO VIDEO
L
Satellite In
SATELLITE IN
Satellite In
SATELLITE IN
Pr Pb Y
Receiver #1
R AUDIO VIDEO
L
Pr Pb Y
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
DIGITAL AUDIO
OUTPUT
USB
ETHERNET
S-VIDEO
27
Yes Next Return
Install Satellite?
Yes Next Return
Operations Mode?
Yes Next Return
Get Antenna Status?
Yes Next Return
Control Compass?
Yes Next Return
Set Autocal On/Off?
Yes Next Return
Clear Cal Score?
Select NEXT until “Operations Mode?” is displayed.
Select NEXT until “Clear Cal Score?” is displayed.
Select NEXT until “Control Compass?” is displayed.
Tracking Satellite A
Sat B Menu Sat C
C
Clearing the Calibration Score
If you needed to relocate magnetic materials near the antenna, or you relocated the antenna itself, follow these steps to clear the calibration score. You need to clear the system’s stored calibration data before you can calibrate the internal sensor for a different magnetic environment.
1. Press the center MENU button on the MCU to access the onscreen menu (see Figure 53).
2. At “Install Satellite?”, press NEXT until the display shows “Operations Mode?” Then press YES.
3. At “Get Antenna Status?”, press NEXT until the display shows “Control Compass?” Then press YES.
4. At “Set Autocal on/off?”, press NEXT until the display shows “Clear Cal Score?” Then press YES.
5. Wait a few seconds while the Autocalibration function resets.
Appendix
Figure 53 Clearing the Calibration Score
6. When the display shows “Cal Score Cleared”, turn off the TracVision system.
7. Wait 10 seconds, then turn on the TracVision system.
You can now calibrate the sensor for the new magnetic environment. See Step 12 on page 15 for calibration instructions.
29
D
MCU Flush Mounting Template
4x .136" (3.45 mm)
8.87" (225 mm)
4x R .63" (16 mm)
7.62" (194 mm)
.63"
(16 mm)
1.83" (46 mm)
3.08" (78 mm)
.63"
(16 mm)
31
KVH Industries, Inc.
50 Enterprise Center Middletown, RI 02842-5279 U.S.A. Phone: +1 401 847-3327 Fax: +1 401 849-0045 E-mail: info@kvh.com Internet: www.kvh.com
© Copyright 2010 KVH Industries Inc. KVH, TracVision, and TracPhone are registered trademarks of KVH Industries Inc.
Kokkedal Industripark 2B 2980 Kokkedal Denmark
Phone: +45 45 160 180 Fax: +45 45 160 181
E-mail: info@kvh.dk Internet: www.kvh.com
KVH Europe A/S
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