TracRac TracONE User Manual

IN-27000_B

Installation Instructions

Manual de Instrucciones

Instructions d’installation

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

TracRac Inc.

994 Jefferson St.

FallRiver MA 02721

www.tracrac.com

800-501-1587

Instruction Manual

SKU#

PACKAGED BY:

DATE:

A

B

5

9

1

00-27000-01

4

4

4

4

4

4

4

4

10

10

10

10

DETAIL A

6

6

DETAIL B

3

2

7

7

7

7

8

8

ITEM NO.

PART NUMBER

DESCRIPTION

00-27000-01/QTY.

1

01-27021-01

P/C, DOUBLE T SLOT CROSSBAR

2

2

01-27023

P/C, DOUBLE/TRIPLE CROSSBAR ENDCAP

4

3

01-27012

P/C, MODULAR SADDLE

4

4

01-27006

P/C MODULAR CLAMP

8

5

RX-11034-3

SHIM, ROUNDED

4

6

01-27015

HARDWARE BAG - CLAMPS

1

7

01-27016

HARDWARE BAG - UPRIGHT/SADDLE

1

8

01-27043

HARDWARE BAG - PLASTIC TIEDOWNS

1

9

01-27013

P/C, UPRIGH BASE LF/RR

2

10

01-27035

ASM, MODULAR UPRIGHT

4

11

01-27014

P/C UPRIGHT BASE RF/LR

2

Fall River Mass.

508-677-4130

TITLE:

SCALE:

1:10

TracONE

-

REV:

R

DESIGN:

DATE:

04/27/09

EBB

Instruction Manual

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

TracONE

hank you for your purchase of a TracONETM cargo rack from TracRac®. TracRac®

T

takes great pride in the quality and workmanship we put into every product. We
designed the TracONE specifically to meet your cargo management needs and it will
do just that. With 800 lbs of load capacity and its heavy-duty aluminum construction
you can be sure this rack can handle all of your gear.

To get started, please take a minute to reference the packing list and ensure that
all of the components of your TracONETM are in the package. The installation should
take you approximately 45 minutes.

TM

TABLE OF CONTENTS:

TracONE

Installation Overview .................................

Hardware Contents ....................................

Upright Assembly .......................................

Cross Bar Assembly ..................................

Clamp and Truck Installation ....................

Español ........................................................

Français .......................................................

Warranty ......................................................

Product Registration ..................................

PLEASE DO NOT FORGET TO FILL OUT YOUR PRODUCT REGISTRATION CARD IN THE BACK OF THE
INSTRUCTIONS PACKET OR ONLINE AT WWW.TRACRAC.COM.

By completing (this form or on tracrac.com) and returning your PRODUCT REGISTRATION CARD you will receive these important
benefits:

WARRANTY CONFIRMATION:

Your prompt product registration confirms your right to the protection available under terms and conditions of your TracRac warranty.

PRODUCT PROTECTION:

We will keep the model number and date of purchase of your TracRac product on file to help refer to this information in the event of a product
warranty issue.

TM

Accessories ............................

Page. 3
Page. 4
Page. 5
Page. 6
Page. 7
Page. 8
Page. 9-11
Page. 12-14
Page. 15
Page. 16-17

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

Instruction Manual

TracONE

TM

Accessories

TracBox - Full size, Silver Powder Coated, Crossover

Toolbox.

Features:

Weatherproof Seals•
Dual Push Button •
Shocks
Heavy Duty Gas •
Shocks

L: 70 in. W: 20 in. H 20 in.•

Bike Mount - mount your bikes to the crossbar safely and

securely.

Tiedown Options-

Aluminium Die-Case
CrossBar Tiedowns
Qty: 2 Tiedowns

2 Stage Rotary Latch•
Foam Filled Lid•
5 Compartment Sliding •
Tray

TracONE Toolbox Mount Kit - The toolbox mount kit

includes Aluminum Shims & Hardware to mount any
crossover toolbox that will fit your truck.

Kayak Rack Kit - Complete with all of the mounting

hardware. The Kayak Kit has felt lined rear saddles and
rubber front saddles for easy loading and a secure fit.

Instruction Manual

Plastic Loop Tiedowns
Qty: 2 Tiedowns

Toyota Tacoma Mount Kit- These replacement clamps

work with your existing hardware to mount your TracONE into
the Tacoma Deck Rail System.

Part # Description

25250 TracBox - Full Size, Crossover, Powder Coated Toolbox

41000 Toolbox Mount Kit

25110 Aluminum Crossbar Tiedowns (Qty: 2)

44400 Plastic Loop Crossbar Tiedowns ( qty: 4)

44300 Kayak Mount Kit

25411 Bike Mount Kit

34000 Tacoma Mount Kit

41500 Tacoma Mount Kit with Toolbox Mount Kit

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

Installation Instructions

These instructions will guide you through the 3 main component assemblies:

Upright units1.
Cross bars2.
Clamp units 3.

Please reference the drawing below for a general overview.

Tool you will need:

3/16” Allen Key•
7/32” Allen Key•
Tape Measure•
9/16” Socket and Socket Wrench•

Recommended: •
Torque Wrench
7/32” Allen Drive Bit
Non-Impact Drill

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

B

A

Instruction Manual

Hardware Bag Contents

01-27016 Hardware Bag-1

Upright/Saddle Hardware

Hardware

Item # 12
3/8 - 16 x 1.5”
Flat Head Cap Screw
Qty - 16

01-27015 Hardware Bag-2

Clamp Hardware

Item # 13
3/8 - 16 x .625”
Button Head Cap
Screw
Qty - 8

Item # 18
3/8 - 16 x 2.5”
Hex Head Cap Screw
Qty - 8

Item # 14
3/8 - 16
Square Nut
Qty - 8

Item # 15
M6-1
Socket Head Cap
Screw
Qty - 4

Item # 19

3.0”
U - Channel
Qty - 8

01-27043 Hardware Bag-3

Plastic Tie-down Hardware

Instruction Manual

Item # 20
Plastic Tiedown
Qty - 4

Item # 21
3/8 - 16 x 1.125”
T-Bolt
Qty - 4

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

Part 1 - Uprights

Step 1

1.1 Upright Assembly

First take the upright (Item 4) and insert it into a 1.
modular saddle (Item 3).
Bolt the saddle through the top by using two 3/8”-16 2.
flat head cap screws (Item 12) and tighten using
an 7/32” Allen Wrench (or 7/32” Allen Drive Bit).
Torque the 3/8” -16 FHCS to 32 ft-lbs. We recom­mend threading both flat head cap screw initially by
hand to ensure that you don’t cross thread the bolt.

1.1.1 When tightening the 3/8” flat head cap screws
ensure that the allen key is fully seated in the bolt so
that it will not strip

Now take the upright and saddle and bolt it to the 3.
modular base (Item 5)
Bolt the base through the bottom by using two 4.
3/8”-16 flat head cap screws (Item 12) and tighten
usingan 7/32” Allen Wrench (or 7/32” Allen Drive
Bit.) Torque the 3/8” -16 FHCS to 32 ft-lbs.
For the other front upright repeat steps one through 5.
four, except use (Item 6) in step three.
Repeat Steps 1-5 on each of the uprights6.

1.1.2 NOTE: Item 5 and Item 6 are mirror images of each
other. Reference the packing checklist to confirm what
part to use.

12

Figure 1.1
Note:
Both
surfaces
must be
parallel
with each
other

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

Instruction Manual

Part 2 - Cross Bars

Step 2

2.1 Crossbar Assembly

Take the double T-Slot crossbar (Item 1) and 1.
insert four square nuts (Item 14) into the bot­tom T-Slot. Reference Figure 2.1, 2.2 & 2.3
Insert a T-bolt (Item 21) through the bottom of 2.
the cross bar tie-down (Item 20) and slide the
unit into the top track of the crossbar so that
both the bolt and the tiedown are locked into
the t-track.
Insert the Crossbar End Cap with the flat 3.
mounting surface facing down into the end
of the crossbar. Using the clearance hole on
the bottom of the crossbar and the M6 SHCS
(Item 15). Tighten down the M6 SHCS using a
3/16” Allen Key. Repeat on the opposite side.
Reference Figure 3.1
Repeat steps 1-3 for the remaining crossbar.4.

Figure 2.1

2

Figure 2.3

Crossbar End View

Top

20

21

14

13

Figure 2.2

2.2.1 no t e : f l a t

f a c e o f t h e s q u a r e
n u t m u s t f a c e t h e
o p e n s l o t o f t h e
c h a n n e l

1

15

Figure 2.4

Step 3

3.1 Front & Rear Crossbar Installation

Now place the assembled crossbar on top 1.
of the assembled uprights. Make sure the
crossbar is right side up. Reference Figure 2.3
Slide the Square Nuts (Item 14) so that they 2.
are directly above the slotted hole in the
saddle. Insert the 3/8 BHCS (Item 13) into
the Square Nuts (Item 14) and tighten the
cap screws, using an 7/32” Allen Wrench (or
7/32” Allen Drive Bit) Do not fully torque the
screws until Step 8 of the Truck Installation

3.1.1 Note: Make sure that the BHCS sits completely
within the recessed area of the saddle casting. See

Figure 3.2

Repeat Steps 1 and 2 for the opposite upright.3.
Repeat Steps 1-3 for the remaining crossbar. 4.

Bottom

2.3.1 g r o v e f i t s i n t o s a d d l e

Figure 3.2

Figure 3.1

2.4.1 t h i s f a c e d o w n

2

15

Instruction Manual

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

Part 3 - Clamps & Truck Installation

Step 4

7

4.1.2 We recommend
that you apply Loc-Tite
(red) to any thread that is
engaged with the clamp.

19

4.1.3 HHCS (Item 18)
should be re-torqued every

5000 miles.

Apply Loc-Tite
within this area

18

Step 5

5.1.1 no t e : Be s u r e t o k e e p t h e r u B B e r

s h i m u n d e r t h e B a s e w h e n t i g h t e n i n g t h e
c l a m p s

5.1.2 maximize distance

5.1 Front Upright and Base Clamp Assembly

Now take the rounded shims (Item 8) and place 1.
them on the sidewalls of you truck approximately
where the uprights will sit.

The front uprights will be directly behind the rear win­dow. Place the unit as far forward as possible

Place the front uprights on top of the rounded 2.
shims (Item 8) making sure that the rubber shims
are completely under the bases.
With one pair of uprights now on the truck, they 3.
must be secured using two Modular Clamps (Step

4). When positioning the clamps make sure they
are spaced as far apart as possible.
First torque the clamps on either side of the rack 4.
towards the cab, then follow with the other two
clamps towards the rear of the truck

Torque down the HHCS to 14 lb-ft using a 9/16” 5.
socket and a torque wrench.

Figure 5.1

4.1 Base Clamp Assembly

Take a modular clamp (Item 7) and thread a 3/8”-16 1.
hex head cap screw (Item 18) through the bottom
as shown. (See note about Loc-Tite)
Now take a C channel clamp foot (Item 19) and 2.
place it on top of the 3/8” hex head cap screw as
shown.
Repeat steps one and two for the remaining seven 3.
clamps.

4.1.1 Note: Clamp feet must be used to ensure proper clamping
force distribution between the rack and the truck bed and
prevent damage

the bed rail, while maximizing the distance between the
clamps (Figure 5.2)

Place the rear uprights on top of the rounded shims 6.
(Item 8) making sure that the rubber shims are
completely under the bases.
With the second pair of uprights now on the truck 7.
they must be secured using two of the previously
assembled (Step 4) clamps (2 per upright). When
positioning the clamps make sure they are spaced

at least 7 5/16 inches apart. Any less of a distance
will reduce the load capacity of the rack. You may
adjust the position of the rack on the bed to ensure
that this distance can be achieved

Repeat Steps 3-5 on the rear rack. 8.
Finally with the uprights secured you now want to 9.
take a measuring tape and center your crossbars.
Once centered use your 7/32” Allen Wrench (or
7/32” Allen Drive Bit) to fully secure your crossbars.

Torque the BHCS to 27 ft-lbs.

5.2.1 When tightening the 3/8” flat head cap
screws ensure that the allen key is fully
seated in the bolt so that it will not strip

5/16

7

In.

5.2 Rear Upright and Base Clamp Assembly

The rear uprights should sit as far towards the tailgate
as possible without the base hanging off the back of

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

Figure 5.2

Instruction Manual

Paso 1

Español - Manual de Instrucciones

1.1 Montaje de las barras verticales
Primero tome la barra vertical (ítem 4) e insértela 1.
en un soporte modular (ítem 3).
Atornille el soporte desde la parte superior con 2.
dos tornillos de cabeza plana de 3/8”-16 (ítem 12)
y ajústelos con la llave Allen de 7/32” (ítem 16) y
una llave de tubo con conector de 1/4”. Apriete con
firmeza los tornillos de cabeza plana de 3/8”- 16 a
32 libras-pie. Recomendamos enroscar los tornillos
de cabeza plana primero a mano para asegurarse
de que no pase la rosca del perno

1.1.1 Cuando ajuste los tornillos de cabeza plana

de 3/8”, asegúrese de que la llave Allen esté completa­mente asentada en el perno para que no lo arranque.

Ahora tome el conjunto de la barra vertical y sopo-3.
rte, y atorníllelo en la base modular (ítem 5).
Atornille la base desde la parte inferior con dos 4.
tornillos de cabeza plana de 3/8”-16 (ítem 12) y
ajústelos con la llave Allen de 7/32” (ítem 16) y una
llave de tubo con conector de 7/32”. Apriete con
firmeza los tornillos de cabeza plana de 3/8”- 16 a
32 libras-pie.
Para la otra barra vertical delantera, repita los 5.
pasos uno a cuatro, excepto que debe usar el (ítem

6) en el paso tres.
Repita los pasos 1 a 5 para cada una de las barras 6.
verticales.

12

Figura 1.1
Nota: Ambas
superficies
deben estar en
paralelo entre
sí.

1.1.2 NOTA: El ítem 5 y el ítem 6 son imágenes espejo

entre sí. Consulte la lista de verificación del empaque
para confirmar qué pieza debe usar.

Instruction Manual

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

Español - Manual de Instrucciones

Paso 2

2.1 Montaje de la barra transversal

Tome la barra transversal con doble ranura 1.
en T (ítem 1) e inserte cuatro tuercas
cuadradas (ítem 14) en la ranura en T inferior.
Consulte las Figuras 2.1, 2.2 y 2.3.

2. Inserte un perno en T (ítem 21) desde 2.
la parte inferior del anclaje de la barra
transversal (ítem 20) y deslice la unidad en
la guía superior de la barra transversal, para
que tanto el perno como el anclaje queden
fijados en la guía en t.

3. Inserte la tapa del extremo de la barra 3.
transversal con la superficie de montaje
plana mirando hacia abajo en el extremo
de la barra transversal. Usando el orificio
en la parte inferior de la barra transversal y
los tornillos de cabeza tubular M6 (ítem 15).
Ajuste los tornillos de cabeza tubular M6
usando la llave Allen de 3/16”. Repita en el
lado opuesto. Consulte la Figura 3.1.

4. Repita los pasos 1 a 4 para la barra 4.
transversal restante.

Figura 2.1

2

Figura 2.3

Vista del extremo de la barra

transversal

Parte superior

2.3.1 g r o v e f i t s i n t o s a d d l e

Parte inferior

20

21

14

13

Figura 2.2

2.2.1 nota: la
cara plana
de la tuerca
cuadrada
deBe mirar
hacia la ra­nura aBierta
del canal

1

15

Figura 2.4

2.4.1 esta cara
hacia aBaJo

Paso 3

3.1. Instalación de la barra transversal delantera
y posterior

Ahora, coloque la barra transversal armada 1.
sobre la parte superior de las barras
verticales armadas. Verifique que el lado
correcto de la barra transversal esté hacia
arriba. Consulte la Figura 2.3.
Deslice las tuercas cuadradas (ítem 14), para 2.
que queden directamente arriba del orificio
ranurado en el soporte. Inserte los tornillos
de cabeza de botón de 3/8 (ítem 13) dentro
de las tuercas cuadradas (ítem 14) y ajuste
los tornillos con la llave Allen de 7/32”. No
apriete por completo los tornillos hasta el
paso 8 de la instalación en la camioneta.
Repita los pasos 1 y 2 para la barra vertical 3.
opuesta.
Repita los pasos 1 a 3 para la barra 4.
transversal restante.

Figura 3.2

Figura 3.1

2

15

3.1.1 Nota:
Asegúrese de que
el tornillo de cabeza
de botón se asiente
completamente
dentro del área
embutida de la pieza
fundida del soporte.
Vea la Figura 3.2.

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

Instruction Manual

Español - Manual de Instrucciones

Paso 4

Step 5

7

4.1.3 Deberá volver
a apretar con firmeza
los tornillos de cabeza
hexagonal (ítem 18)

19

cada 5000 millas.

4.1.2 Recomendamos
que aplique Loc-Tite (rojo)
en todas las roscas que
estén engrandas con la

18

abrazadera.

5.1.1 no t a : as e g ú r e s e d e q u e l a s c u ñ a s

d e g o m a e s t é n d e B a J o d e l a B a s e c u a n d o
a J u s t a l a s a B r a z a d e r a s .

5.1.2 distancia maximizada

Figura 5.1

4.1 Montaje de la abrazadera base
Tome una abrazadera modular (ítem 7) y enrosque 1.
un tornillo de cabeza hexagonal de 3/8” (ítem 18)
desde la parte inferior, tal como se indica en la
figura. (Consulte la nota sobre el Loc-Tite).
Ahora tome un pie de abrazadera de canal en C 2.
(ítem 19) y colóquelo arriba del tornillo de cabeza
hexagonal de 3/8”, tal como se muestra en la
figura.
Repita los pasos uno y dos para las siete abrazad-3.
eras restantes.

4.1.1 Nota: La base de la abrazadera debe usarse para
garantizar la correcta distribución de la fuerza de sujeción
entre el rack y la caja de la camioneta, y para evitar daños.

5.2 Montaje de la barra vertical posterior y la abrazad­era base

Las barras verticales posteriores deben asentarse lo
más cerca posible de la puerta de descarga sin que la
base cuelgue de la parte posterior del riel, y a su vez
maximizando la distancia entre las abrazaderas (Figura

5.2).

5.1 Montaje de la barra vertical delantera y la abrazad­era base

Ahora tome las cuñas redondeadas (ítem 8) y 1.
colóquelas en las paredes laterales de su camio­neta, aproximadamente donde quedarán asentadas
las barras verticales.
Coloque las barras verticales delanteras sobre las 2.
cuñas redondeadas (ítem 8), verificando que las
cuñas de goma estén completamente debajo de las
bases.
El par de barras verticales que ahora están en 3.
la camioneta deberán ser fijadas usando dos
abrazaderas modulares (Paso 4). Cuando ubique
las abrazaderas, verifique que estén separadas lo
más posible entre sí.
Primero, apriete con firmeza las abrazaderas en 4.
cualquier lado del rack hacia la cabina, luego con­tinúe con las otras dos abrazaderas hacia la parte
trasera de la camioneta.
Apriete con firmeza los tornillos de cabeza hexago-5.
nal a 14 libras-pie utilizando una llave dinamomé­trica y una llave de tubo de 9/16”.

Coloque las barras verticales delanteras sobre las 1.
cuñas redondeadas (ítem 8), verificando que las
cuñas de goma estén completamente debajo de las
bases.
El segundo par de barras verticales que están 2.
ahora en la camioneta deben ser fijadas con dos
abrazaderas (Paso 4) armadas previamente (2 por
barra vertical). Cuando ubique las abrazaderas,
asegúrese de que estén separadas al menos 7
5/16 pulgadas entre sí. Cualquier distancia menor
reducirá la capacidad de carga del rack. Puede
ajustar la posición del rack sobre la caja para
garantizar que se alcance esta distancia.
Repita los Pasos 3 a 5 (5.1) para el rack posterior. 3.
Por último, con las barras verticales ya bien fijadas, 4.
debe tomar la cinta métrica y centrar las barras
transversales. Una vez centradas, use la llave Al­len de 7/32” para fijar completamente las barras
transversales. Apriete con firmeza los tornillos de
cabeza de botón a 27 libras-pie.

5/16

7

In.

Figura 5.2

Instruction Manual

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

Français - Instructions d’installation

1ère Partie - Montants

Étape 1

1.1 Upright Assembly

1.1 Assemblage du montant

1. Prenez d’abord le montant (pièce 4) et insérez-le dans 1.
un sabot modulaire (pièce 3).

2. Boulonnez le sabot par le haut au moyen de deux vis 2.
d’assemblage à tête plate de 3/8 -16 po (pièce 12) et
serrez l’ensemble au moyen de la clé Allen de 7/32 po et
une douille de 1/4 po. Serrez les 16 FHCS de 3/8 po à 32
pi/lb. Nous recommandons de procéder d’abord au vis­sage manuel des deux vis d’assemblage à tête plate afin
de vous assurer de ne pas fausser le filetage du boulon.

1.1.1 Lors du serrage des vis d’assemblage à tête plate
de 3/8 po, assurez-vous que la clé Allen est complètement
enfoncée dans le boulon afin d’éviter qu’elle ne dérape.

Boulonnez l’ensemble montant et sabot dans la base 3.
modulaire (pièces 5)
Boulonnez la base par le bas au moyen de deux vis 4.
d’assemblage à tête plate de 3/8 -16 po (pièce 12) et
serrez l’ensemble avec la clé Allen de 7/32 po et avec la
clé à douille de 7/32 po. Serrez les 16 FHCS de 3/8 po à
32 pi/lb.
Pour l’autre montant avant, répétez les étapes 1 à 4, 5.
mais utilisez la pièce 6 à l’étape 3.
Répéter les étapes 1 à 5 pour chacun des montants6.

12

Figure 1.1
Remarque : Les
deux surfaces
doivent être
parallèles l’une
par rapport à
l’autre

1.1.2 REMARQUE : Les pièces 5 et 6 sont symétriques.
Reportez-vous à la liste de vérification dans l’emballage afin
de confirmer la pièce à utiliser.

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

Instruction Manual

2e Partie - Barres transversales

Étape 2

2.1 Assemblage des Barres transversales
Prenez la barre transversale à double rainure 1.
en T (pièce 1) et insérez quatre écrous carrés
(pièce 14) dans la rainure en T inférieure.
Reportez-vous aux figures 2.1, 2.2 et 2.3
Insérez un boulon en T (pièce 21) à travers la 2.
partie inférieure du système de fixation de la
barre transversale (pièce 20) et faites glisser
l’unité dans la rainure supérieure de la barre
transversale pour que le boulon et le système
de fixation soient verrouillés dans la rainure
en T.
Insérez le capuchon d’extrémité de la barre 3.
transversale avec la surface de montage
plane orienté vers le bas dans l’extrémité
de la barre transversale en utilisant le trou
de passage en partie inférieure de la barre
transversale et le SHCS M6 (pièce 15). Serrez
le SHCS M6 en utilisant la clé Allen de 3/16”.
Répétez l’opération pour le côté opposé.
Reportez-vous à la figure 3.1
Répétez les étapes 1 à 4 pour les barres 4.
transversales restantes.

Étape 3

20

Figure 2.1

21

2

Figure 2.3

Vue de l’extrémité de la barre

transversale

Partie supérieure

2.3.1 la r a i n u r e s’a d a p t e a u s a B o t

Partie inférieure

14

13

Figure 2.2

2.2.1 re m a r q u e
: la p a r t i e p l a n e

d e l’é c r o u c a r r é
d o i t r e g a r d e r l a
p a r t i e o u v e r t e d e l a
r a i n u r e

1

15

Figure 2.4

2.4.1 ce c ô t é v e r s l e B a s

3.1 Installation des barres transversales avant et
arrière

Positionnez maintenant la barre 1.
transversale sur la partie supérieure des
montants assemblés. Assurez-vous du bon
positionnement de la barre transversale avec
sa face supérieure vers le haut. Reportez­vous à la figure 2.3
Faites glisser les écrous carrés (item 14) pour 2.
qu’ils se trouvent directement au-dessus du
trou ovalisé dans le sabot. Insérez les BHCS
de 3/8 po (pièce 13) dans les écrous carrés
(pièce 14) et serrez les vis d’assemblage en
utilisant la clé Allen comprise de 7/32 po. Ne
serrez pas complètement les vis avant l’étape
8 de l’installation sur la camionnette
Répétez les étapes 1 et 2 pour le montant 3.
opposé.
Répétez les étapes 1 à 3 pour les barres 4.
transversales restantes.

Figure 3.2

Figure 3.1

2

15

3.1.1 Remarque :
Assurez-vous que
les BHCS reposent
complètement dans
l’encastrement à cet
effet du sabot. Re­portez-vous à la figure

3.2

Instruction Manual

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

3e Partie - Installation des étriers de fixation sur la camionnette

Étape 4

7

4.1.2 Nous recomman­dons l’application de Loc­Tite (rouge) sur le filetage
traversant l’étrier.

19

4.1.3 Les HHCS (pièce

18) doivent être resserrés
tous les 5000 miles.

Apply Loc-Tite
within this area

4.1.1 Remarque : Des pattes de serrage doivent être utilisées pour assurer une répartition adéquate des forces
de serrage entre le bâti et la plate-forme de la camionnette

5.1.1 no t e : Be s u r e t o k e e p t h e r u B B e r

s h i m u n d e r t h e B a s e w h e n t i g h t e n i n g t h e
c l a m p s

Figure 5.1

Étape 5

1.

18

5.1.2 maximize distance

5.1 Assemblage des montants avant et des étriers de
serrage sur la base

Placez maintenant les cales arrondies (pièce 8) sur 1.
les parois de votre camionnette approximativement
sur l’emplacement où les montants reposeront.

Les montants avant se trouveront directement derrière
la fenêtre arrière. Positionnez l’unité aussi loin que pos­sible vers l’avant

Positionnez les montants avant sur les cales ar-2.
rondies (pièce 8) en vous assurant que les cales en
caoutchouc sont complètement installées sous les
bases.
Une paire de montants étant maintenant installés 3.
sur la camionnette, ceux-ci doivent être fixés en
utilisant les étriers modulaires (étape 4). Lors du
positionnement des étriers, assurez-vous qu’ils
sont éloignés autant que possible l’un de l’autre.
Serrez d’abord les étriers de chaque côté du bâti 4.
en direction de la cabine et ensuite les deux autres
étriers vers l’arrière de la camionnette.
Serrez les HHCS à 14 pi/lb en utilisant une douille 5.
de 9/16 po et une clé dynamométrique.

4.1 Assemblage des étriers sur la base

1. Prenez un étrier de fixation (pièce 7) et vissez 1.
une vis d’assemblage à tête hexagonale 3/8 po

-16 (pièce 18) à travers la partie inférieure comme
indiqué. (Reportez-vous à la remarque au sujet de
la Loc-Tite)

2. Placez une patte de serrage à rainures en C 2.
(pièce 19) sur la vis à tête hexagonale de 3/8 po
comme indiqué.

3. Répétez les étapes 1 et 2 pour les sept étriers 3.
restants.

5.2 Assemblage des montants arrière et des étriers de
serrage sur la base

Les montants arrière doivent être placés aussi loin que
possible du hayon arrière sans que la base ne pende à
l’arrière du longeron de plate-forme, tout en maximal­isant la distance entre les étriers (figure 5.2).

Positionnez les montants arrière sur les cales ar-6.
rondies (pièce 8) en vous assurant que les cales en
caoutchouc sont complètement installées sous les
bases.
La deuxième paire de montants étant maintenant 7.
installée sur la camionnette, fixez l’ensemble avec
deux étriers précédemment assemblés (étape 4) (2
par montant). Lors du positionnement des étriers,
assurez-vous qu’ils sont espacés d’au moins 7 5/16
po. Des distances inférieures réduiront la capacité
de charge du bâti. Vous pouvez régler la position
du bâti sur la plate-forme afin de vous assurer que
cette distance peut être obtenue
Répétez les étapes 3 à 5 sur le bâti arrière. 8.
Enfin, les montants étant fixés, utilisez un ruban 9.
mesureur afin de centrer les barres transversales.
Leur centrage étant obtenu, utilisez la clé Allen de
7/32 po afin de fixer complètement les barres trans­versales. Serrez les BHCS à 27 pi/lb.

5/16

7

In.

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

Figure 5.2

Instruction Manual

TracRac® Limited Lifetime Warranty

TracRac® Limited Lifetime Warranty

TracRac® Incorporated will warranty all TracRac® truck and van racks manufactured by TracRac® Incorporated
during the time that an original retail purchaser owns the product. TracRac® will warranty all other accessories for
a period of 2 years from the date of purchase. This warranty terminates if a purchaser transfers the product to any
other person. To activate this warranty, the original purchaser must complete and return the Product Registration
Card included with the product or complete the Warranty Registration on the TracRac® website at http://www.
shoptracrac.com/contact/register.php, to enable TracRac® to verify original ownership.

Subject to the limitations and exclusions described in this warranty, TracRac® will remedy defects in the structural
integrity of the product related to materials or workmanship by repairing or replacing, at its option, a defective
product without charge for parts or labor. In addition, TracRac® may elect, at its option, not to repair or replace a
defective product but rather to issue to a purchaser a refund equal to the purchase price paid for the product or a
credit to be used toward the purchase of a new TracRac® product.

No warranty is given for defects caused by shipping damage, normal wear and tear, cosmetic discoloration,
scratches or chips, road hazards, accidents, unlawful vehicle operations, or modification of, or any types of repair
of a truck or van rack system other than those authorized by TracRac®.

No warranty is given for defects resulting from conditions beyond TracRac’s control including, but not limited
to, misuse, overloading, or failure to assemble, install or use the product in accordance with TracRac’s written
instructions or guidelines included with the product or made available to the purchaser.

No warranty is given for TracRac® products purchased outside of the United States, Canada and Mexico.
In the event that a product is defective, the purchaser should contact the TracRac® Customer Service group in
writing or by phone at: 994 Jefferson Street, Fall River, MA 02721 Attn: Customer Service 1 [phone]
In the event that a product needs to be returned to TracRac®, a TracRac® Customer Service Representative at
the address or telephone number listed above will provide the purchaser with the appropriate mailing address and
any additional instructions. Please note that the purchaser will be responsible for the cost of mailing the product
to TracRac® and that proof of purchase in the form of an original purchase invoice or receipt and a detailed
description of the defect must be included in the mailing.

DISCLAIMER OF LIABILITY
REPAIR OR REPLACEMENT OF A DEFECTIVE PRODUCT OR THE ISSUANCE OF A REFUND OR CREDIT (AS
DETERMINED BY TRACRAC) IS A PURCHASER’S EXCLUSIVE REMEDY UNDER THIS WARRANTY. DAMAGE TO A
PURCHASER’S VEHICLE, CARGO AND/OR TO ANY OTHER PERSON OR PROPERTY IS EXCLUDED.
THIS WARRANTY IS EXPRESSLY MADE IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
TRACRAC’S SOLE LIABILITY TO ANY PURCHASER IS LIMITED TO THE REMEDY SET FORTH ABOVE. IN NO
EVENT WILL TRACRAC BE LIABLE FOR ANY LOST PROFITS, LOST SALES, OR FOR ANY CONSEQUENTIAL, DIRECT,
INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR PUNITIVE DAMAGES OR FOR ANY OTHER DAMAGES OF ANY
KIND OR NATURE.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES,
SO THE ABOVE LIMITATIONS MAY NOT BE APPLICABLE.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS, WHICH MAY
VARY FROM STATE TO STATE.

Instruction Manual

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

PRODUCT REGISTRATION CARD

By completing (the form on the next page or on tracrac.com) and returning your PRODUCT REGISTRATION CARD
you will receive these important benefits:

WARRANTY CONFIRMATION:

Your prompt product registration confirms your right to the protection available under terms and conditions of your
TracRac warranty.

PRODUCT PROTECTION:

We will keep the model number and date of purchase of your TracRac product on file to help refer to this information
in the event of a product warranty issue.

1 First Name Initial: Last Name:

Address (number and street):

Apt number:

City: State/Province:

Zip Code/Postal Code:

2 Phone number:
3 Email address (Ex a m p l E : your [e-mail]):

4 Date of purchase:

Month .............. Day ................ Year....................

5 Purchase price: $ __________ .___
6 Model name: (Ex a m p l E : T-Rac Pro)

...............................................................................................

10 What product features most influenced this

purchase?

1. q Style/Appearance 5. q Portability

2. q Brand reputation 6. q No drill mounting

3. q Price 7. q Ease of use

4. q Size/weight 8. q Warranty

11 How did you first learn about this product?

7 Item number: (Ex a m p l E : 22940) .................................

8 Where did you purchase this product?

1. q Specialty auto 5. q Car dealership

MAY BE COMPLETED ONLINE @ WWW.TRACRAC.COM

2. q Home Center 6. q Website

3. q Building or plumbing supply

4. q Other

Store name: _______________________________

9 What event, if any, triggered the purchase of your

rack?

1. q Bought new truck 3. q Started new business

2. q Replaced another rack 4. q Expanded business

Additional Questions on Reverse...

1. q In-store 5. q Saw on the road

2. q Internet 6. q Store circular

3. q Magazine ad 7. q Direct Mail

4. q Radio/TV ad 8. q Word-of-mouth

12 Where did you go in order to gather additional

information about the rack before making your
purchase decision?

1. q Store 4. q Trade magazines

2. q Friend 5. q TracRac 1-800 #

3. q Product website 6. q No where

13 Which one of the following statements best

describes your rationale for your purchase?

1. q Received as a gift 4. q Always wanted one

2. q Replaced older model 5. q Other

3. q Purchased for business

MAY BE COMPLETED ONLINE @ WWW.TRACRAC.COM

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578

Instruction Manual

14 Where do you plan to use this product?

1. q Work 3. q Other

2. q Home

15 Who made the decision to purchase this prod-

uct?

1. q Yourself only 3. q Someone else

2. q Work initiated

16 What do you carry on your rack?

1. q Lumber 3. q Sports equipment

2. q Ladders 3. q Other

21 Marital status:

1. q Married 2. q Single

22 Including yourself, how many people in your

household?

Children: .................... Adults: ..........................

23 Education: (Please check which category applies

to you):?

1. q Some high school 3. q College degree

2. q Completed high school 4. q Graduate degree

17 Do you have any suggestions as to how we can

improve the product?

.................................................................................................

.................................................................................................

.................................................................................................

.................................................................................................

18 What other brands did you consider before buy-

ing this TracRac product?

1. q WeatherGuard 6. q Cross Tread

2. q System One 7. q Kargo master

3. q Vanguard 8. q Pace Edwards

4. q Hauler 9. q None

5. q Thule 10. q Other

19 Date of birth:

Month .............. Day ................ Year....................

20 Gender:

1. q Male 2. q Female

24 Which best describes your family income?

1. q Under $15,000 7. q $100,000-$124,999

2. q $15,000-$24,999 8. q $125,000-$149,999

3. q $25,000-$34,999 9. q $150,000-$174,999

4. q $35,000-$49,999 10. q $175,000-$199,999

5. q $50,000-$74,999 11. q $200,000-$249.999

6. q $75,000-$99,999 12. q $250,000 or over

What else we should know:?

..................................................................................................

..................................................................................................

..................................................................................................

..................................................................................................

..................................................................................................

..................................................................................................

..................................................................................................

..................................................................................................

..................................................................................................

Instruction Manual

Please Mail your completed Product Registration
Form to :

TracRac Inc.
Product Registration
994 Jefferson St. Fall River, MA. 02721

MAY BE COMPLETED ONLINE @ WWW.TRACRAC.COM

TracRac Inc. 994 Jefferson St. Fall River, MA 02721 l 800-501-1578