TRACOPOWER TSP-WR service manual

Industrial Power Supplies

RoHS

compliant

C B

Scheme

TSP-WR Series, 180–600 Watt

Innovative and Powerful Features!

◆ For global use with single- and two phase

wide-range input 100/ 230–500 VAC

◆ Rugged metal case for

harsh industrial environments

◆ Industrial operating temperature

range: –25°C to +70°C

◆ Power OK signal

◆ Remote On/Off

◆ Shock and vibration-proof

◆ Indefinite short circuit, overvoltage

and overtemperature protection

◆ Redundancy module

◆ Buffer module for power backup

◆ Battery controller module

◆ 3-year product warranty

EMC

LVD

The successful TSP series of high performance DIN-rail mount power supplies has
been expanded with 3 additional models which features an ultrawide input range of
85-132/187-550VAC. With these input voltages the power supplies can be used in
almost all single- and 3 phase power networks worldwide.
A high, continuously available power reserve guarantees reliable start-up of loa­ds with high inrush currents. Excellent electrical specifications and high immunity
against electrical disturbances make these compact power supplies the best choice
to power sensitive loads in industrial process control systems, machine tools or
any other demanding industrial application. The power supplies comply also with
IEC/EN 61204-3, the EMC standard for Industrial environment.
3 add-on modules for extra functions offer a great flexibility in system applications.
A module for redundant operation with true power sharing is available. With the
battery controller module the power supplies can be extended to a perfect DC-UPS
system. The buffer module provides power back-up for up to 4 seconds without the
need of any batteries. Easy and vibration proof installation with pluggable screw
terminal block and snap-on mounting on DIN-rails.

IEC 60950-1

UL 60950-1

UL 508

(pending)

Models

Order Code Output Voltage

(Vnom)

TSP 180–124WR
TSP 360–124WR 15.0 A 360 W
TSP 600–124WR 25.0 A 600 W

* Max. current at nominal output voltage and operating temperature up to 40°C max.

http://www.tracopower.com

(adjustable 24 - 28 VDC)

24 VDC

*Output Current

(Imax)

7.5 A 180 W

Output Power

(Pmax)

Page 1 of 11

Industrial Power Supplies

TSP-WR Series 180–600 Watt

Input Specifications

Applicable 3-phase networks – TN, TT Systems: 500 VAC Star configuration (EN60950, UL508)
500 VAC Delta (UL508 only)
– IT Systems: 400 VAC Delta (IEC-62103)
230 VAC Delta (IEC-60950)
500 VAC (UL508)

Input voltage ranges 85–132 VAC/187–550 VAC 50/60 Hz
range selectable by selector switch

Harmonic limits EN 61000-3-2, Class A (for limited output power)
Holdup time 20 ms min.
Inrush current 115 VAC 230 VAC

TSP 180-124WR t.b.a < 23 A
TSP 360-124WR t.b.a < 46 A
TSP 600-124WR t.b.a < 50 A

Efficiency 88 % typ.

(full load 230 - 500 VAC)

Output Specifications

Output voltage adjustable range 24–28 VDC
Regulation

– Load variation (10–100 %) 0.5 % max.
– Load variation (10–100 %) parallel mode 2.0%

Ripple and noise (20MHz bandwidth) 100 mV pk-pk typ. (150 mV pk-pk max. at Imax)
Electronic short circuit protection current limitation at 125 % of Imax.

constant current, automatic recovery
Output overvoltage protection 34 V
Overload protection electronic overload protection
Overtemperature protection switch off at overtemperature, automatic restart
Status indicator dual colour LED (green: DC OK, red: DC off)
Power OK signal – trigger threshold:

– relay output DC OK = contact closed (rated: 30 VDC/1.0 A)
Max. capacitive load unlimited

– Input variation 0.5 % max.

18–22V

General Specifications

Operating temperature range –25°C to +70°C max. (–13°F. to +158°F)
(for derating see graph A on page 3)

Cooling convection cooling, no internal fan
Storage temperature –25 °C…+85 °C (– 13°F...+185°F)
Humidity (non condensing) 95 % rel. H max.
Pollution degree 2
Temperature coefficient 0.02 %/K
Reliability, calculated MTBF >350’000 houres in accordance to IEC 61709
Remote On/Off by ext. contact.

DC on: -S contact open

DC off: -S connected via 1 Kohm to -Vout

All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.

http://www.tracopower.com Page 2 of 11

Industrial Power Supplies

Temperature [˚C]

0

10

20

40

50

60

70

Output Power [% Pmax]

40 50 60 70

Input Voltage [VAC]

0

10

20

30

40

50

60

Output Power [% Pmax]

80

90

100

30

A) Output Power Derating

vs Ambient Temperature

70

80

90

100

85

100 115 132

550

B) Output Power Derating

vs Input Voltage

-25

TSP 180
TSP 360

TSP 600

TSP 600

TSP 180
TSP 360

187

284 323

TSP-WR Series 180–600 Watt

General Specifications

Isolation according to IEC/EN 60950-1, UL 60950-1, UL 508
Safety standards

– Industrial control equipment UL 508C,
– Electrical equipment of machines EN 60204
– Electronic equipment for power installation EN 50178
– Safety transformers for SMPS EN 61558-2-4

Safety approvals
and certifications www.tracopower.com/products/tsp-wr-cb.pdf

– UL approvals UL 60950-1 rec. File: E181381, UL 508C listed File: pending

www.ul.com -> certifications
– CSA certification (file no. 219759) for UL 60950-1
CSA-22.2 No. 60950-1-03, CSA C22.2 No. 107.1-01
www.tracopower.com/products/tsp-wr-csa.pdf
– GS certification for IEC/EN 60950-1, EN 60204, EN 61558-2-4

Safety class Degree of electrical protection I (IEC 536)
Case protection IP 20
Electromagnetic compatibility (EMC), Emissions IEC/EN 61000-6-3, IEC/EN 61204-3

– Conducted RI suppression on input EN 55011 class B, EN 55022 class B,

Electromagnetic compatibility (EMC), Immunity IEC/EN 61000-6-2, IEC/EN 61204-3
– Electrostatic discharge (ESD) IEC / EN 61000-4-2 4 kV / 8 kV
– Radiated RF field immunity IEC / EN 61000-4-3 10 V / m
– Electrical fast transient / burst immunity IEC / EN 61000-4-4 2 kV
– Surge immunity IEC / EN 61000-4-5 1 kV / 2 kV
– Immunity to conducted RF disturbances IEC / EN 61000-4-6 10 V
– Power frequency field immunity IEC / EN 61000-4-8 30 A / m
– Voltage dips IEC / EN 61000-4-11

Environment
– Shock acc. IEC 60068-2-27 3 axis, 15 g half sine, 11 ms

Enclosure material aluminium
Mounting

(snap-on with self-locking spring)

– Wall mounting (option) with

Connection detachable screw terminals (plugs included)
2 terminals per output

– Information technology equipment

IEC/EN 60950-1, UL 60950-1, CSA-C22.2 No. 60950-1-03

CSA-C22.2 No. 107

– CB report for IEC 60950-1

www.tracopower.com/products/tsp-wr-gs.pdf

(IEC 529)

– Radiated RI suppression EN 55011 class B, EN 55022 class B,

– Vibration acc. IEC 60068-2-6; 3 axis, sine sweep, 10-55 Hz, 1g, 1oct/min

(chassis) / zinc plated steel (cover)

– DIN-rail mounting for DIN-rails as per EN 50022-35x15/7.5

wall mounting bracket - see page 10

Output Power Derating

All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.

http://www.tracopower.com Page 3 of 11

TSP–REM360 Redundancy Module

REM Controller

TSP

TSP

Volt adjust

Output

Load

Alarm

DC IN 1

+

_

J1.2

J1.1

J3.1
J3.2

DC IN 2

+

_

J1.4

J1.3

J4.1

J4.2

J5.1 J5.2

J2.2

J2.1

J2.4

J2.3

+

_

Remote
Link 2

Redundancy

ok

Remote
Link 1

Remote On/Off

J5.3 J5.4

Power
Supplies

Front view Bottom view Top view

Output

- -

+ +

DC IN 1

- +-

+

DC IN 2

Remote Link 1

Remote Link 2

Alarm

Remote On/Off

With this module and two power supplies of the TSP-WR series (of same type) a
highly reliable, true redundant power system can be configured without any addi­tional components. This module enforces equivalent sharing of the output current
by each power supply. The system is fully redundant and provides output power
even if one power supply has completely failed e.g. by short circuit on the output. In
the event of either power supply failing or being disconnected, the second unit will
automatically supply the full current to the load. The redundancy of the system is
monitored and if lost, indicated by an alarm output. The inputs are hot swappable
and can be loaded up to 15A each.

Models

Order Code

(includes terminal plugs)

TSP–REM360
TSP–REM600

Input Max Power

2 x 24 VDC

2 x Control input

per Input

2 x 360 W
2 x 600 W

Industrial Power Supplies

TSP-WR Series 180–600 Watt

Output Voltage

adjust.

24 VDC

360 W

(24 - 27 VDC)

Output Power

max.

600 W

Function Diagram Connector Positions

Specifications

Operating temperature – 25 °C to +70 °C max. (–13 °F to +158 °F)
derating above 40 °C (104 °F): 1.5 %/K

Electromagnetic compatibility in correspondence to connected units (no internal
switching device)

Redundancy OK signal (Alarm) trigger threshold at 18–22VDC,
contact open if both inputs failed

Dimensions see page 8
Remote link cable (0.5m) 2 cables included with TSP-REM360 module
Remote On/Off by ext. contact: contact open = On, contact closed = Off
Installation instructions

http://www.tracopower.com Page 4 of 11

www.tracopower.com/products/tsp-rem_inst.pdf