TRACO POWER TSP BCMU360 Installation Instructions Manual
http://www.tracopower.com Rev:0.3 / 0615
DC-IN
OK
Bat OKDC OK
Ba tter y
Re mo te
O N/OF F
Temp.
Sensor
1234
5
678910
INSTALLATION INSTRUCTIONS
TSP BCMU360 Battery Controller
Output Current
Mode
I
out
Nominal @ 24V I
out
Nominal @ 48V I
out
Boost @ 24V I
out
Boost @ 48V
Normal 15A 7.5A - -
Buffer 10A* 5A* 15A** 7.5A***
* Observe output current de-rating: 2%/°C (Between +50°C and +60°C for 24V operation or between +40°C and +60°C for 48V operation)
** Ambient temperature up to +40°C for max. 10 minutes.
*** Ambient temperature up to +40°C for max. 3 minutes.
User Settings: Figure 1:
A: Battery Test Period 10 min (not fitted, default); 15 sec (fitted)
B: Output Voltage Settings 48V (not fitted); 24V (fitted, default)
C: Not in use (spare jumper fitted)
Signal Connector: Figure 2:
Temp.Sensor: Connect optional external sensor for automatic end of
charge battery compensation. (Traco Power P/N: TSP-TS)
Battery Remote ON/OFF: Enables remote disconnection of the
battery in buffer mode.
DC OK: Closed contact indicate that the output voltage is higher
than 85-90% of the nominal output voltage.
BAT OK: Closed contact indicates that the battery is charged and
has low resistance. During battery operation, it indicates that the battery
is approaching disconnection point.
DC-IN-OK: Closed contact indicates that at least one of the inputs is present and has voltage within +20 / -3% tolerance.
Remark: Apply torque 0.19Nm for all contacts.
Settings
Paramete
r Condition
24V 48V
Output Voltage [V] Normal Mode
V
in-
(0.4…0.8)
V
in-
(0.4…0.7)
Output Voltage [V] Buffer Mode
22.2…22.6
44.6…45.2
Electrical Connections
& Wire Size
Input & Output
2-10 mm2 [AWG14-AWG7]
(Max. resistance 20mΩ)
1-10 mm2 [AWG17-
AWG7]
(Max. resistance 40mΩ)
Battery Input
4-10 mm2 [AWG11-AWG7] (Max. resistance 10mΩ )
Tightening Torque
1.76Nm
Battery Charging Current [A]
Normal Mode
0.8…1.2
Nominal Battery Voltage [V]
25°C Ambient
13.6 (Factory Set)
Battery Adjustment Range [V]
Normal Mode
13.0…14.4
Battery Resistance Test [mΩ]
Normal Mode
100 (max)
Battery Test Current [A]
Normal Mode
2.5A for 60ms (typ)
Battery Test Interval [s]
Normal Mode
15s (Jumper A fitted: Fig.1 ) 8..10mins (Jumper A not fitted: Fig.1)
Battery Warning Voltage [V]
Buffer Mode
10.4...11.4
Battery Disconnection Voltage [V]
Buffer Mode
9.1…9.7
Thermal Protection
Buffer Mode
100°C (at back of chassis)
Automatic Battery Temperature
Compensation Range
Normal Mode
-15°C…50°C (external sensor temp. Fig.2)
Battery Remote ON/OFF
Buffer Mode
Switch 5V/5mA (min) to GND (Fig.2)
Level: 0…1.5V
Signal Relay Contact Rating
Input DC Monitoring
30VDC 1.0A (Fig.2)
60VDC 0.5A (Fig.2)
A
J6 Link
PCB
Chassis
Connector
B
J6
C
http://www.tracopower.com Rev:0.3 / 0615
Safety Instructions:
Before installation read these instructions carefully and com-
pletely. This installation instruction cannot account for every
possible condition of installation, operation or maintenance.
Further information can be obtained from your local distributor
office or from the product datasheet, which can be
downloaded from our website:
www.tracopower.com/products/tsp-bcmu.pdf
Before any installation, maintenance or modification work
ensure that the main switch is switched off and prevented
from being switched on again. Non-observance, touching of
any live components or improper handling of this power
supply can result in death, severe personal injury or
substantial property damage. Proper and safe operation is
dependent on proper storage, handling, installation and
operation.
Compliance with the relevant national regulations (in the USA,
Europe and other countries) must be ensured. Before
operation is started the following conditions must be ensured:
By use of stranded wires, all strands must be fastened in
the terminal blocks. (Potential danger of contact with the
case)
Power supply and mains cables must be sufficiently fused.
All output wires must be rated for the equipment output
current and must be connected with the correct polarity.
Sufficient cooling must be ensured.
Never work on the equipment if power is supplied! Risk of
electric arcs and electrical shock, which can cause death,
severe personal injury or substantial property damage.
Warning: Hazardous voltages and components storing a very
substantial amount of energy are present in this power supply
during normal operating conditions. However, these are
inaccessible. Improper handling may result in an electric
shock or serious burns!
Do not open the equipment.
Do not introduce any objects into the equipment.
Adjustment potentiometer(s) may only be actuated using
an insulated screwdriver.
Keep away from fire and water
Installation Instructions:
This equipment is designed for professional indoor
systems. In operation the equipment must not be
accessible. It may be installed and put into service by
qualified personnel only.
The correct mounting position for optimal cooling
performance must be observed. Do not cover any
ventilation holes. Leave a free space of minimum 80mm
(3.15in.) above and below the power supply and on each
side of the power supply a minimum space of 25mm
[0.98in] which allows air convection. Observe power
derating.
Recycling: The unit contains elements that are suitable for
recycling, and components that need special disposal. You
are therefore requested to make sure that the power
supply will be recycled environment friendly at the end of
its service life.
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