TRACO POWER TCL-DC Series, TCL 024-105 DC, TCL 012-124 DC, TCL 024-112 DC, TCL 024-124 DC Installation Instructions Manual
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http://www.tracopower.com
Rev: 2.6 /4113
INSTALLATION INSTRUCTIONS
TCL-DC Series Industrial DC-DC Converter
Order Code
DC-Input
Voltage Range
Output
Power max.
Output
* Output Voltage
Adjustment Range
recommended Circuit
breaker (Characteristic C)
TCL 012-124 DC
9.5 - 18Vdc
24 Watt
24.0Vdc / 1.0A
24.0 - 28.0Vdc
6 – 16A
TCL 024-105 DC
18 - 75Vdc
24 Watt
5.0VDC / 5.0A
5.0 – 5.25Vdc
TCL 024-112 DC
12.0VDC / 2.0A
12.0 – 15.0Vdc
TCL 024-124 DC
24.0VDC / 1.0A
24.0 – 28.0Vdc
TCL060-112 DC
18 - 75Vdc
4.0-1.0A
60 Watt
12.0VDC / 5.0A
12.0 – 15.0VDC
TCL 060-124 DC
24.0VDC / 2.5A
24.0 – 28.0VDC
* Adjustable by potentiometer with a screwdriver.
General:
Input current:
@ Vin= 12Vdc
Power Consumption
@ Vin= 12Vdc
I
out
= 0%
I
out
= 100%
I
out
= 0%
I
out
= 100%
TCL 012-1xx DC
80mAmax
2.5Amax
TCL 012-1xx DC
0.96Watt typ.
30Watt typ.
Input current:
@ Vin= 24Vdc
@ Vin= 48Vdc
Power Consumption
@ Vin= 24Vdc
@ Vin= 48Vdc
I
out
= 0% / 100%
I
out
= 0% / 100%
I
out
= 0% / 100%
I
out
= 0% / 100%
TCL 024-1xx DC
80mA / 1.3A max
60mA / 0.7A max
TCL 024-1xx DC
1.92W / 31.2W typ.
2.88W / 33.6W typ.
TCL 060-112 DC
31mA / 2.9A max
19mA / 1.4A max
TCL 060-112 DC
0.74W / 69.5W typ.
0.89W / 68.8W typ.
TCL 060-124 DC
45mA / 3.1A max
25mA / 1.54A max
TCL 060-124 DC
1.08W / 74.4W typ.
1.2W / 74.0W typ.
Operating temperature range:
Natural Air Convection Cooling
-25°C – +70°C max
14°F – +158°F max
Output Power Derating:
above +50°C 1.5%/
K
above 122°F 1.5%/
K
above +40°C 2.0%/K TCL 060-112DC & TCL060-124DC only
above 104°F 2.0%/K TCL 060-112DC & TCL060-124DC only
Storage temperature range:
-25°C – +85°C max
-13°F – +185°F max
Parallel Operation:
No parallel operation
Connections:
Screw type plug-in connector (standard).
Recommended tightening torque 0.5 to 0.7Nm (4.5 to 6.2lb.in.)
Wiring:
0.21mm2- 3.16mm
2
(AWG 24 - AWG 12)
Case material:
Grey plastic UL 94V-0 rated
http://www.tracopower.com
Rev: 2.6 /4113
Safety Instructions:
Before installation read these instructions carefully and
completely. This installation instruction cannot account for
every possible condition of installation, operation or
maintenance. Further information can be obtained from
your local distributor’s office or from the product datasheet,
which can be downloaded, from the Internet at
http://tracopower.com/products/tcl-dc.pdf.
The mains supply voltage connection, must be in
accordance to IEC 62103, EN 50178 and IEC 60364, VDE
100.
Before any installation, maintenance or modification work
ensure that the main switch is switched off and prevented
from being switched on again. Non-observance, touching
of any live components or improper handling of this power
supply can result in death, severe personal injury or
substantial property damage. Proper and safe operation is
dependent on proper storage, handling, installation and
operation.
Compliance with the relevant national regulations (in the
USA, Europe and other countries) must be ensured.
Before operation is started the following conditions must
be ensured:
Connection the source in compliance with national
regulations.
By use of stranded wires, all strands must be fastened
in the terminal blocks.
Input cables must be sufficiently fused.
Degree of protection I to IEC536. The non-fused
protective earth connection must be connected to the
FG terminal (Protection Class I).
All output wires must be rated for the power supply
output current or additionally fused and must be
connected with the correct polarity.
Sufficient cooling must be ensured.
Never work on the DC/DC converter if power is
supplied! Risk of electric arcs and electrical shock, which
can cause death, severe personal injury or substantial
property damage.
Warning: Hazardous voltages and components storing a
very substantial amount of energy are present in this
power supply during normal operating conditions. However,
these are inaccessible. Improper handling may result in an
electric shock or serious burns! Do not open the
converter until at least 5 minutes after it has been
disconnected from the input source on all poles.
Only trained personnel may open the power supply.
Do not introduce any objects into the power supply.
The output voltage adjustment potentiometer may only
be actuated using an insulated screwdriver.
Keep away from fire and water
Installation Instructions:
This converter is designed for professional indoor systems.
In operation the power supply must not be accessible. It
may be installed and put into service by qualified
personnel only.
Do not operate without PE connection! To comply with
EMC and safety standards (CE mark, approvals) the
converter must be operated only if PE terminal is
connected to the non-fused earth conductor.
The correct mounting position for optimal cooling
performance must be observed. Do not cover any
ventilation holes. Leave a free space of minimum 50mm
(2in.) above and below the power supply. Observe power
derating.
The internal fuse is not accessible, as the user may not
replace it. If this internal fuse has blown, the power supply
has an internal defect and, for safety reasons, must be
shipped to the local distributor. In case this internal fuse
has to be replaced in the field, replace only with same type
and rating of fuse for continued protection against risk of
fire.
Recycling: The unit contains elements that are suitable for
recycling, and components that need special disposal. You
are therefore requested to make sure that the power
supply will be recycled at the end of its service life.
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