TrackSAT UltraTrack TS39, UltraTrack TS61 Installation And Operation User Manual

TrackSAT UltraTrack TS39

Installation and Operation User Manual

Ku-BAND TVRO ANTENNA with Australian 10700 LNB

Revision Ver. - 1.20

Congratulations on becoming a TrackSAT Satellite System Owner!

This TrackSAT TS-series TVRO satellite antenna system has been designed and manufactured to provide you

the most in performance, cost efficiency and convenience. It is our goal that you will always be connected

either for business or pleasure and enjoy a valuable experience.

This TrackSAT user manual has been developed as a guide to get the most delight and benefits from your

Ku-band TVRO satellite antenna system. This operation manual includes information about TrackSAT

UltraTrack TS-series equipment, installation, operating procedures, performance, and suggestions for its

servicing and care.

TrackSAT recommends you to read this operation manual from cover to cover, and refer to it frequently.

Our Australia dealer organization and customer service department stands ready to serve you. The following

service are offered by TrackSAT dealers:

 The warranty – provides coverage for parts and labor is available at TrackSAT dealers Australia wide.

 Our friendly servicing team provides you with respectful expert service.

 Factory approved service equipment to provide you systematic and accurate workmanship.

 A stock of authentic TrackSAT service parts on hands when you need them.

Contents page

1. Introduction …………………………………………………………………………………………………………………….…. 1

2. Installation .…………………………………………………………………………………………………………………….…... 2

2.1. Product Components ……………………………………………………………………………………………….…....... 2

2.1.1. Installation Kit List …………………………………………………………………………………………….………... 2

2.1.2. Required Tools ………………………………………………………………………………………………….………… 3

2.2. Safety Precautions ……………………………………………………………………………………………….………….. 3

2.3. Unpacking …………………………………………………………………………………………………………….………... 4

2.4. Selecting the Installation Site ………………………………………………………………………………….………... 4

2.4.1. ADU (Above Deck Unit) ……………………………………………………………………………………………….. 4

2.4.2. BDU (Below Deck Unit) ………………………………………………………………………………………………... 5

2.5. Mounting and Installing the Antenna ………………………………………………………………………………... 5

2.5.1. Preparing the Mounting Surface …………………………………………………………………………………... 5

2.5.2. Installing the Antenna …………………………………………………………………………………………………. 6

2.6. ADU Cable Connection …………………………………………………………………………………………………..... 7

2.7. ACU Installation ……………………………………………………………………………………………………………… 8

2.7.1. Single IRD Configuration ……………………………………………………………………………………………... 8

2.7.2. Multi IRD Configuration ………………………………………………………………………………………………. 9

2.8. Connecting the Ship Gyro ……………………………………………………………………………………………….. 10

3. Operation ………………………………………………………………………………………………………………………….. 12

3.1. ACU Front Panel Layout ………………………………………………………………………………………………….. 12

3.1.1. ACU Main Display ………………………………………………………………………………………………………. 12

3.1.2. LED Indicator …………………………………………………………………………………………………………….. 13

3.1.3. Keypad Function ………………………………………………………………………………………………………… 13

3.2. Normal Mode ………………………………………………………………………………………………………………… 14

3.2.1. Changing Satellite ………………………………………………………………………………………………………. 14

3.2.2. Antenna Status Monitoring …………………………………………………………………………………………. 15

3.2.3. M/C (Connecting PC) ………………………………………………………………………………………………….. 15

3.2.4. Satellite Researching …………………………………………………………………………………………………… 15

3.2.5. Checking the System Error ………………………………………………………………………………………….. 15

3.2.6 Checking System Communication Status ………………………………………………………………………. 16

3.3. Set-up Mode …………………………………………………………………………………………………………………. 16

3.3.1. Connecting PC …………………………………………………………………………………………………………… 17

3.3.2. GPS Information Setting …………………………………………………………………………………………….. 17

3.3.3. Selecting the Area ……………………………………………………………………………………………………… 18

3.3.4. Program the Satellite …………………………………………………………………………………………………. 18

3.3.4-a. DiSEqC OFF Mode ………………………………………………………………………………………………... 19

3.3.4-b. 22 KHz Tone Mode ………………………………………………………………………………………………. 19

3.3.4-c. DiSEqC 1.2 Mode ………………………………………………………………………………………………….. 20

3.3.4-d. DirecTV Mode ……………………………………………………………………………………………………… 20

3.3.5. Satellite Parameter Setting …………………………………………………………………………………….…… 20

3.3.6. Skew Angle Setting ……………………………………………………………………………………………….…... 21

3.3.6-a. Auto Mode …………………………………………………………………………………………………….…… 22

3.3.6-b. Manual Mode ……………………………………………………………………………………………….…….. 22

3.3.6-c. Trim ……………………………………………………………………………………………………………….…… 22

3.3.6-d. Reset …………………………………………………………………………………………………………….……. 23

3.3.6-e. Save …………………………………………………………………………………………………………….……... 23

3.3.6-f. Exit …………………………………………………………………………………………………………….……….. 23

3.3.7. Satellite Name Edit ……………………………………………………………………………………………….…… 23

3.3.8. Save and Exit ………………………………………………………………………………………………………….… 24

Appendix A- Satellite Library …………………………………………………………………………………………….…… 25

Appendix B- Specifications ……………………………………………………………………………………………….…… 28

Appendix C- UltraTrack S.C.S Software ..……………………………………………………………………………….…. 29

Appendix D- Error Code …………………………………………………………………………………………………….…. 30

Appendix E- FAQs …………………………………………………………………………………………………………….….. 31

Appendix F – Radome Dimension & Mounting Hole Layout ………………………………………………….…. 32

1

1. Introduction

The TS-series antenna brings high quality satellite television to your vessel. The TVRO TS-series

antennas are compatible with DVB-S2 and the MSAS (Multiple Satellite Auto Switching) function

including 22 KHz Tone, DiSEqC, and DirecTV settings allows automatic switching between Foxtel &

VAST set top boxes and also are compatible with Foxtel IQ boxes. The TS-series is a competitively

priced antenna that is based on the same technology as the TrackSAT UltraTrack UT-series (TVRO),

providing exceptional tracking ability, and is ideal for private and smaller vessels.

TS-Series Features

• Attitude Heading Reference
system(AHRS) using an IMU sensor
(3 axis gyro scope, 2 axis acceleration)

• High performance stabilization in
rough weathers

• Honest 3 axis system - Stabilized
azimuth and elevation with a skew
unit

Stabilized skew system guarantees
perfect searching and tracking

• Automatic skew control

• Antenna control unit displays

heading value without gyro
connection using AHRS derived from
inverse kinematics technology

• Ready for gyro compass connection
for faster and more stable satellite

• Tracking 6 sec of unwrap time

• Compatible for DVB-S2

• Provides over 80 satellites parameters

• DiSEqC 1.2, 22K tone & Direct TV function available

• (automatic satellite switching using receiver up to 4 satellites)

• DSP(Digital Signal Processor) control technology

• High gain reflector

• Built in GPS

2

2. Installation

2.1 Product Components

① ADU (Above Deck Unit)

- the stabilized platform: contains the majority of

hardware

- PCU (Pedestal Control Unit): controls electronics,

movement system, and RF equipment

- RF Unit: receives optimum satellite signal from the

satellite

- Radome: ultra-efficient plastic radome

provides minimal loss and protect from

marine environment

② BDU (Below Deck Unit)

- The BDU controls the

stabilized antenna and consists of the

UltraTrack TS-series interface (ACU)

2.1.1 Installation Kit List

Figure 3 – Customer Kit List

Figure

1 - Radome

Figure

2 - KA78 ACU

3

2.1.2 Required Tools

Figure 4 – Required Tools

2.2 Safety Precaution

 ADU module is sealed unit. This unit should be closed under any circumstances.

 The antenna radome assembly should be rigidly mounted on the boat. If necessary,

reinforce the mounting area to assure that it does not flex due to the boat’s motion or

vibration.

 Environmental: must operate in controlled environment (temp, altitude, dust, vibration,

corrosive, explosive free)

 EMC (elective magnetic compatibility): to ensure the antenna system provides the highest

protection against interfering. The antenna should be in front of a radar beam.

 Cable must be shielded and all equipment must be covered

 During the lifting, the system has to be balanced. Swaying or dropping the radome

assembly may cause personnel injury or damage to the system.

4

2.3. Unpacking

① Place the shipping box on a rigid, leveled surface.

② Inspect shipping box and note any damage.

③ Lift the unit out of the crate carefully

④ Move the antenna to its operating location (Using great care)

⑤ When you have the antenna in its permanent location, remove the securing materials (zip-

tie, shipping foams and fixed bolt) which keeps the antenna from free moving while in

transit.

Warning:

- Do not turn the box upside down and roll, it may cause the damage to the antenna.

- Always lift the antenna unit by the baseplate to avoid damage.

- Do not supply the power before removing the securing materials. It may cause the damage

to the system.

- When the antenna needs to be relocated, the securing material must be re-installed to

prevent damage from free moving while in transit.

2.4 Selecting Installation Site

The following should be kept in mind when selecting a physical location on the vessel for the

antenna equipment:

2.4.1 ADU (Above deck Unit: antenna Unit)

① Visibility: the TS39 needs clear line of sight to the satellite for the most vessel heading.

Choose a location where masts or other structures do not block the satellite signal from

the dish as the boat turns.

② Vibration: high vibration will effect in reducing its performance. Choose a location a far

Figure 5

- Shipping box

Figur

e 6 -

Shipping constrains

5

from vibrating equipment as possible.

③ Cable runs: locating the ADU close to the radio room creates much easier installation.

④ Interference: the antenna should be installed in the beam of other transmitting antenna

which may generate signals with the potential to interfere. The further away the UltraTrack

TS series antenna is from these other antennas, the less likely is it to be affected by their

operation.

⑤ Heat source: the antenna assembly unit has to be well away from engine (exhaust gas/

flare).

Figure 7 – Site Selection Example

2.4.2 BDU (Below deck Unit: ACU)

The ACU (Antenna Controller Unit) will arrive with the TrackSAT control software pre-installed

and will automatically run on the power up and also operation is largely automatic but it is

desirable that it be monitored periodically. Therefore, it is beneficial that it be sited in a location

with easy operator access.

ACU should be installed in a radio room where:

- In a cool and dry location

- In a place that not susceptible to magnetic interference LCD display is visible and the

buttons are easily accessible

2.5 Mounting and Installing the Antenna

Once antenna mounting site (on the power tower

or separate antenna post) is identified, make

mounting holes and cable access hole on the

mounting surface. (see Figure – 8 and Appendix F

- Mounting Hole Layout) and follow these steps

for proper installation.

Figure 8

– Mounting pattern

6

2.5.1 Preparing Mounting Surface

① Clean the surface where the antenna to be mounted

② Mark the 4 bolting holes position and center point for cables hole on the mounting surface.

(see Figure – 9)

③ Make 4 bolt holes on the surface by using the power drill with 11mm drill bit.

④ Make cable hole at the center position by using the power drill with 100mm hole-saw.

⑤ Remove sheet metal particle and clean the surface.

Figure 9 – Preparing the Mounting Surface

2.5.2 Installing the Antenna

① Lift the system onto its supporting post and position the antenna base plate in place in

position over the mounting holes and cable access.

② Ensure the radome is pointing correct

direction - align the BOW label on the

bottom plate with the ship’s bow and is

parallel to the vessel’s center line. (see

Figure – 10)

③ Insert the flat and spring washer and a

mounting bolt to each mounting holes

around the base plate of the radome.

(see Figure -11)

④ Apply Loctite to the threads of the

mounting bolt up near the mounting

surface and tighten each 4 bolts to 20

lb-ft (27 N-m) torque [use an 17mm socket or open-end wrench]. (see Figure – 11)

Figure 10

– Radome Bow Mark

7

Figure 11 – Securing the Antenna

Do not over-tighten. If the mounting bolt provided is too short, you will have to

install mounting bolts of the appropriate length. If the bolt provided is too long, the

excessive length should be cut off.

2.6 ADU Cable Connection

Before starting the electric connection task, find the suitable location for laying the cables from

BDU to ADU. The antenna cable must be connected to the ACU (Antenna Control Unit) and the

antenna unit. Follow the steps below.

① Determine the type of cable to be used depends on the cable length required. (see Table

– 1)

② Bring the RF cables (with F-male type connector) from BDU (Below Deck Unit) up through

the cable access hole.

③ Lay the cables through the waterproof fittings and close with sealing material to avoid

water penetrating.

Cable Length Cable Type

Within 20m RG6

Within 50m RG11

Within 100 LMR 400

Within 200m LMR 600

Table

1 – RF Cable Guideline