Trace Engineering TS, TS 412e, TS 424e, TS 512, TS 524 User Manual

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TS SeriesTS

Introducing the TS Series Inverter

The Model TS Series microprocessor-controlled modified sinewave inverter converts DC current into AC current. Rated at 400 to 800 watts continuous. Features include:

Power-saving Search mode

Easy installation

Battery voltage indicator

15-amp AC pass-thru circuit

User selectable low battery cutoff (LBCO)

Automatic transfer to inverter mode when AC supply is interrupted (with SB option).

User selectable transfer sensitivity (with SB Option)

Optional dual 15-amp grounded AC outlet

Optional plug-in three-stage battery charger

Optional remote control

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5916 195 Street, NE Fax (360)435-2229 Effective Date: July 15, 1998 Arlington, WA 98223 USA www.traceengineering.com Page

Product Materials Package

Thank you for choosing Trace Engineering products to meet your alternative-energy power needs. We make every effort to ensure that your inverter/charger is properly packaged for shipping and includes all the materials requested. Every Trace inverter/charger is packaged with the following materials:

Owner's Manual;

Trace bumper sticker;

If any of the above listed materials are missing from your package, or if it is unsatisfactory in any manner, please call Customer Service at 360-435-8826 or fax this page with your comments to 360-435-2229.

Model Number:

Serial Number:

Comments:

Check out our web site at for

www.traceengineering.com

more information and answers to your FAQ's.

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5916 195 Street, NE Fax (360)435-2229 Effective Date: July 15, 1998 Arlington, WA 98223 USA www.traceengineering.com Page

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS!

This booklet contains important instructions for Model TS Series that should be followed during installation and maintenance of the unit.

General Precautions

Before using this device, read all instructions and cautionary markings on (a) the device, (b) the batteries and (C) all appropriate sections of this instruction booklet. Refer to the Battery Council International for installation and servicing instructions for batteries.

CAUTION - To reduce risk of injury, charge only deep-cycle lead acid, lead antimony, lead calcium, gel cell, or absorbed-mat type rechargeable batteries. Other types of batteries may burst, causing personal injury and damage.

Do not expose the device to rain, snow or liquids of any type. This device is designed for indoor mounting only. Protect the device from splashing when used in vehicle applications. Do not mount this device in unventilated enclosures or in an engine compartment.

Do not disassemble this device: take it to a qualified Trace Service Center when service or repair is required. Incorrect re-assembly may result in a risk of electric shock or fire. Before using this device, read all instructions and cautionary markings in this booklet and on the equipment.

To reduce risk of electric shock, disconnect all wiring before attempting any maintenance or cleaning. Turning off the device may not reduce this risk. As long as AC input power is present, the charger section will be operable (if installed) regardless of the on/off switch position. Solar modules produce power when exposed to light - disable or disconnect before servicing any connected equipment.

WARNING - WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL OPERATION.

Provide ventilation to the outdoors from the battery compartment. Design the battery enclosure to prevent accumulation of "pockets" of hydrogen gas at the top of the compartment. Vent the battery compartment from the highest point.

No terminals or lugs are required for hook-up of the AC wiring. AC wiring must be no less than 14 AWG (2.082 mm) copper wire and rated for 75C or higher. Battery cables must be rated for 75C or higher and must be no less than #6 AWG.

Torque all AC wiring connections to 16 inch-pounds (1.8 N-m). Torque all DC cable connections to 13 foot- pounds (157 inch-pounds) (17 N-m).

Special Notices

Tools required to make AC wiring connections: Wire strippers, Phillips screw driver #2, slotted screw driver ¼" (6MM) blade, and a torque wrench.

This inverter is for use with a nominal battery-supply voltage of either 12-volt DC or 24-volt DC. See unit label for appropriate voltage required.

For battery installation and maintenance: read the battery manufacturer's installation and maintenance instructions prior to operating. Do not mount on or near flammable materials (plywood, chemicals, gasoline, etc.)

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5916 195 Street, NE Fax (360)435-2229 Effective Date: July 15, 1998 Arlington, WA 98223 USA www.traceengineering.com Page

No AC or DC disconnects are provided as an integral part of this device. Both AC and DC disconnects must be provided as part of the system installation, if required.

No over-current protection for the battery supply is provided as an integral part of this device. Over-current protection of the battery cables must be provided as part of the system installation.

No over-current protection for the AC output wiring is provided as an integral part of this device. Over-current protection of the AC output wiring must be provided as part of the system installation.

Caution: To reduce the risk of fire, use only input circuits provided with 20-ampere branch circuit protection in accordance with the National Electrical Code, ANSI/NFPA70.

DC GROUNDING INSTRUCTIONS - This device must be connected to a grounded, permanent wiring system. For most installations, the negative battery conductor must be bonded to the grounding system at one (and only one) point in the system. All US installations must comply with national and local codes and ordinances.

AC GROUNDING INSTRUCTIONS The AC system in mobile installations must have the neutral isolated from the grounding throughout the load distribution circuits.

Symbols

Symbols used in this booklet and on the device itself are shown below:

Phase Chassis Ground AC Input AC Output

Controls and Indicators

The TS Series front panel features a power switch, four LEDs, and a fan on some models. The back panel configuration varies depending upon options.

Front Panel Controls

The TS Series front panel controls and indicators include a momentary push-button Power switch, a red error status indicator, a yellow charger status indicator, a green power light, and a white battery status indicator.

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5916 195 Street, NE Fax (360)435-2229 Effective Date: July 15, 1998 Arlington, WA 98223 USA www.traceengineering.com Page

Inv On/Off Switch Operation

The momentary push-button switch on the front panel controls the operating mode of the inverter:

Search: Push the Inv On/Off switch once to enable Search mode. The power lamp will flash slowly in this mode. When in Search mode, the inverter emits a pulse testing the output circuits for loads. If a load greater than eight watts is present on the output circuit, the inverter turns On and provides AC power to the circuit for as long as the load is present, automatically switching back to Search mode when the load is no longer present.

: When in Search mode, push the Inv On/Off switch once to turn the inverter to On mode. The inverter will produce AC power from the batteries until the low battery cut-off voltage is reached, or until the power switch is pressed once again.

When equipped with the optional battery charger, the device will remain in On mode until approximately 20 seconds after AC power is applied, when it will stop inverting, pass through the current, and begin charging.

Off

: When in On mode, press the On/Off switch once to turn the inverter Off. The inverter draws very little power when in Off mode.

LED Indicators

The front panel features four LEDs which operate in the following manner:

Error : - Low battery error; indicates

Charger: - AC is present but inverter has not

Power: - inverter is in Search mode.

Status: - battery voltage exceeds 12.8 (25.6 for 24-volt)

Slow Flash: (One per second)

battery voltage is below low battery cutoff (LBCO)..

Fast Flash: (5/sec)

voltage has exceeded 15.1 volts for about 25 seconds.

Steady Red

exceeds rated capacity.

Slow Flash: (1/sec)

transferred to charge mode.

Fast Flash: (10/sec)

mode.

Steady Yellow

Slow Flash: (1/sec) Steady Green

Flickering: inverter is charging.

Off

- inverter is off.

Steady Green Fast Green Flash: (10/sec) Slow Green Flash: (1/sec) Slow Red Flash: (1/sec) Fast Red Flash: (10/sec) Steady Red

- High battery error; indicates battery

- Overload error; lights steadily when load

- charger is charging in bulk/absorption

-charger is charging in float mode.

- AC is present on output.

- 12.5 to 12.7 volts (25.0 to 25.5)

- 12.3 to 12.4 volts (24.6 to 24.9)

- 12.0 to 12.2 volts (24.0 to 24.5)

- 11.8 to 11.9 volts (23.6 to 23.9)

- less than 11.8 volts (23.6 volts for 24-volt system)

Installation

Before beginning the installation, disconnect any power supply that you will be connecting to this device. This section describes mounting, installation, and cabling,

Mounting

Mount this device on a shelf or table in a clean, dry, well-ventilated location close to the DC supply. DO NOT locate this device in the same enclosure with batteries. Liquid lead-acid batteries may produce explosive gases and must be well ventilated. Sealed batteries may be located in the same enclosure. Allow adequate clearance around this device for proper ventilation.

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5916 195 Street, NE Fax (360)435-2229 Effective Date: July 15, 1998 Arlington, WA 98223 USA www.traceengineering.com Page

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Trace Engineering TS, TS 412e, TS 424e, TS 512, TS 524 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual