TQC DC9000 Operating Instructions Manual
TQC HULL ROUGHNESS GAUGE
DC9000
IMPORTANT!
Before taking this instrument in use we strongly
advise you to read this manual carefully.
Operating Instructions for the
HULL ROUGHNESS GAUGE
MICROPROCESSOR CONTROLLED
Hull Roughness Gauge ± Instruction manual - Page 2 of 19
1 General ................................................................................................................................................. 4
1.1 Importance of operating manual ...................................................................................................... 4
1.2 User-responsibility .......................................................................................................................... 4
1.3 Responsibility of personnel ............................................................................................................. 4
1.4 Dangers .......................................................................................................................................... 4
1.5 Designated purpose ........................................................................................................................ 4
1.6 Copyright ........................................................................................................................................ 4
1.7 Manufacturer's/Supplier's address .................................................................................................. 4
2 Safety Instructions .............................................................................................................................. 5
2.1 Meaning of Symbols ....................................................................................................................... 5
2.2 Availability of Safety Information ..................................................................................................... 5
2.3 Training of Personnel ...................................................................................................................... 5
2.4 Dangers from Electrical Energy ....................................................................................................... 5
2.5 Points of Special Danger ................................................................................................................. 5
2.6 Care, Maintenance, Repairs ........................................................................................................... 6
3 Transport and Storage ........................................................................................................................ 6
3.1 Packing ........................................................................................................................................... 6
3.2 User: Check on Receipt .................................................................................................................. 6
3.3 Reporting Transport Damage and Documentation .......................................................................... 6
3.4 Storage and Protective Measures when not in use ......................................................................... 6
4 Instrument Data ................................................................................................................................... 7
4.1 Name / Article ................................................................................................................................. 7
4.2 Scope of Supply .............................................................................................................................. 7
4.3 Technical Data ................................................................................................................................ 7
4.4 Dimensions and Weight .................................................................................................................. 7
4.5 Basic Unit ....................................................................................................................................... 7
5 Installation and Assembly ................................................................................................................... 8
5.1 Installation and Operation ............................................................................................................... 8
5.2 Preparation ..................................................................................................................................... 8
5.3 Operation ........................................................................................................................................ 8
6 Instrument controls and functions ...........................................................................................
.......... 9
7 InStallation and preparations ............................................................................................................ 10
7.1 Batteries ....................................................................................................................................... 10
7.2 Connect your equipment ............................................................................................................... 10
7.3 Protect yourself and your equipment ............................................................................................. 10
7.4 Switching on your gauge ............................................................................................................... 10
8 Menu display information and operation ......................................................................................... 11
8.1 Main menu .................................................................................................................................... 11
Hull Roughness Gauge ± Instruction manual - Page 3 of 19
8.2 Instrument setup ........................................................................................................................... 11
8.2.1 Setup time and Date .............................................................................................................. 11
8.2.2 Setup acoustics ...................................................................................................................... 11
8.2.3 Setup display ......................................................................................................................... 12
8.3 Memory ......................................................................................................................................... 12
8.3.1 Batch options ......................................................................................................................... 12
8.3.2 Renaming batches ................................................................................................................. 12
8.4 Measure ........................................................................................................................................ 13
8.4.1 Accept series ......................................................................................................................... 14
8.4.2 Assign measurement-series to hull sections ........................................................................... 14
9 Calibration .......................................................................................................................................... 15
9.1 Calibrate gauge ............................................................................................................................ 15
9.2 Procedure ..................................................................................................................................... 15
9.3 Program ref. std. ........................................................................................................................... 16
10 Setting COM ports ........................................................................................................................... 17
10.1 COM ports 1,2,3 & 4 ................................................................................................................... 17
10.2 COM ports 5 and above .............................................................................................................. 17
10.2.1 If COM port 1-4 are currently occupied ................................................................................. 17
10.2.2 If COM ports 1-4 are currently not occupied ......................................................................... 18
11 HRG Windows application .............................................................................................................. 18
11.1 Installation ................................................................................................................................... 18
11.2 Processing data with the HRG application .................................................................................. 18
12 Care and Maintenance ..................................................................................................................... 19
12.1 Inspection and Maintenance ....................................................................................................... 19
12.2 Disposal of Materials ................................................................................................................... 19
12.3 Customer Service ....................................................................................................................... 19
13 Disclaimer ........................................................................................................................................ 19
Hull Roughness Gauge ± Instruction manual - Page 4 of 19
1 GENERAL
1.1 Importance of operating manual
This manual is written in order to become familiar with all the functions and possible applications of the
instrument. It contains important instructions about how to use the instrument safely and economically;
according to the purpose designated. Following these instructions is not only essential to avoid risks. It
also reduces repair costs and down-time and increases the products reliability and service-life.
Anyone who works with the instrument should follow the instructions in this manual, particularly the safety
related instructions. Additionally local rules and regulations relating to environmental safety and accident
prevention should be observed.
1.2 User-responsibility
The user should
a) only allow persons to work with the instrument who are familiar with the general instructions on how
to work safely and to prevent accidents. The use of the instrument should have been instructed duly
The safety chapter and the warnings in this manual should have been read and understood;
acknowledged as evidenced by their signature.
b) regularly check the safety-awareness of personnel at work.
1.3 Responsibility of personnel
Before commencing work anyone appointed to work with the instrument should pay attention to the
general regulations relating to working safety and accident prevention. The safety chapter and the
warnings in this manual should have been read and understood; acknowledged as evidenced by their
signature.
1.4 Dangers
This instrument has been designed and constructed in accordance with state-of-the-art technology and
the acknowledged safety regulations. Nevertheless, working with the instrument may cause danger to the
life and health of the operator or to others, or damage to the instrument or other property. Therefore the
instrument should only be used for its designated purpose, and in a perfect technical condition. Any
defect that could have a negative effect on safety should be repaired immediately.
1.5 Designated purpose
The TQC Hull Roughness Gauge is exclusively designed to perform roughness tests on painted and
coated or blasted surfaces as described within the specifications.
Other applications constitute improper use. TQC will not be held liable for damage resulting from
improper use.
Designated purpose also includes properly observing all instructions in the operation manual, and
adherence to inspection and maintenance schedules.
1.6 Copyright
The copyright of this operating manual remains with TQC.
This operating manual is intended solely for the user and his personnel. Its instructions and guidelines
may not be duplicated, circulated or otherwise passed on to others, neither fully, nor partly. Infringement
of these restrictions may lead to legal action may be taken if this restrictions are infringed upon.
1.7 Manufacturer's/Supplier's address
TQC ± Molenbaan 19, 2908 LL Capelle aan den IJssel - The Netherlands,
T +31(0)10 7900100, F +31 (0)10 7900 129
Warning
If this guideline is not noted it can lead
to severe danger to health, up to fatal
injury
Non observance of this guideline can
lead to injury or to damage to
equipment.
Guidelines to make optimal use of the
instrument.
Hull Roughness Gauge ± Instruction manual - Page 5 of 19
2 SAFETY INSTRUCTIONS
2.1 Meaning of Symbols
The following symbols for dangers are used in this instruction manual.
Symbol Explanation
Possible immediate danger to the life or
health of personnel
Danger
A dangerous situation could be caused
Warning
Special tips and particular information
2.2 Availability of Safety Information
The instruction manual should be kept at the place where the instrument operates.
In addition to the information contained in the instruction manual, general and local regulations for
accident prevention and environmental protection shall be kept available and observed.
Always ensure all guidelines in respect of safety and dangers on the instrument are in readable condition.
In case of danger the instrument has to be switched off by means of the emergency-button on the front of
the instrument. Then eliminate danger.
2.3 Training of Personnel
x Anyone who operates the instrument should be trained properly.
x It has to be clear who has which responsibility regarding commissioning, set-up of maintenance and
repairs, installation, and operation.
x $Q\RQHZKRKDVQ¶WILQLVKHGWUDLQLQJVKRXOGEHVXSHUYLVHGE\DQH[SHULHQFHGSHUVRQZKLOHZRUNLQJ
with the instrument.
2.4 Dangers from Electrical Energy
x Work on the electrical supply may only be done by a qualified electrician.
x The electrical equipment of the instrument must be checked regularly. Loose connections and cable
damaged by heat must be corrected immediately.
x If any work is to be done on parts connected to a voltage supply, a second person must be present
to switch off the main switch if necessary.
2.5 Points of Special Danger
There are some special points of danger:
Always use supplied neck-strap to free your hands while working on scaffolds or
platforms
Hull Roughness Gauge ± Instruction manual - Page 6 of 19
2.6 Care, Maintenance, Repairs
x Maintenance and inspection should be carried out at the correct intervals
x Operating personnel should be informed before starting with maintenance or repair work
x Do not open the instrument. In case of malfunction always consult the manufacturer.
2.7 Modifications to the Equipment
x Any modifications or additions or alterations to the instrument may solely be made with permission
from the manufacturer.
x All measures involving modifications require written confirmation of approval from TQC
x Instruments which are not in fault-free condition must immediately be switched off
x 2QO\XVHUHSODFHPHQWSDUWVIURPWKHRULJLQDOVXSSOLHU3DUWVXVHGIURPRWKHUVRXUFHVDUHQ¶W
guaranteed to take the loading and meet the safety requirements.
2.8 Cleaning of the Instrument and Disposal of Materials
x When in use it is not always possible to avoid some spill of paint on the work surface.
x Try to keep the instrument as clean as possible to prevent distortions of functions.
x To clean the instrument properly use a suitable solvent to dispose remains of paint or ink.
x WHDUJORYHVGXULQJFOHDQLQJ'RQ¶WVSLOODQRYHUGRVHRIVROYHQWGXULQJFOHDQLQJ
x Cleaning materials must always be used and disposed of correctly.
3 TRANSPORT AND STORAGE
3.1 Packing
Please take note of pictorial symbols on the packing.
3.2 User: Check on Receipt
Check packing for damage
After unpacking check complete supply.
3.3 Reporting Transport Damage and Documentation
Any damage should be documented as accurately as possible (possibly photographed) and reported to
the relevant insurers or, in the case of sales "delivered to customers works", to the supplier.
3.4 Storage and Protective Measures when not in use
The instrument must be stored in a dry place at a temperature between 10 - 40°C.
Store instrument in the original packing if possible.
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