TQC CureView AB8000 Operating Instructions Manual
TQC CureView
Gradient Oven
AB8000 REV02
Gradient oven with GOC and
Ideal Finish control
Operating Instructions
(V1.2 0918)
IMPORTANT! Before taking this instrument
in use we strongly advise you to read this
manual carefully.
INDEX
1. General
1.1 Importance of operating manual
1.2 User-responsibility
1.3 Responsibility of personnel
1.4 Dangers
1.5 Designated purpose
1.6 Copyright
1.7 Manufacturer’s/Supplier’s address
2 Safety Instructions
2.1 Meaning of Symbols
2.2 Availability of Safety Information
2.3 Training of Personnel
2.4 Dangers from Electrical Energy
2.5 Points of Special Danger
2.6 Care, Maintenance, Repairs
2.7 Modifications to the Equipment
2.8 Cleaning of the Instrument and Disposal
of Materials
3 Transport and Storage
3.1 Packing
3.2 User: Check on Receipt
3.3 Reporting Transport Damage and
Documentation
3.4 Storage and Protective
Measures when not in use
4 Instrument Data
4.1 Name / Article
4.2 Scope of Supply
4.3 Technical Data
4.4 Dimensions and Weight
4.5 Basic Unit
4.6 Accuracy
4.7 Noise Level
4.8 Accessories and Spares
5 Installation and Assembly
5.1 Installation and Operation
5.2 Preparation of Energy Connections
5.3 Mains Connection
10 Installation Criteria
4 14
10.1 Climate
10.2 Power Supply
10.3 Worktable
10.4 Exhaust System
10.5 Installation Procedure
11 Thermal Dynamics
11.1 General
11.2 Basics of Gradient Ovens
5
11.3 Substrate Material
11.4 Surrounding / Environmental Conditions
11.5 Ramping
12 TQC Gradien Oven Control Software
12.1 Introduction
12.2 Prerequisite
12.3 Program Configuration
12.4 Modes and Stages
12.5 Configure a test in Setup Mode
12.5.1 General Setup
6
12.5.2 Pre-cooling Setup
12.5.3 Heating Setup
12.6 Execute a test in Run Mode
12.7 Initialization
12.8 Place Panel
12.9 Pre-cooling Oven
12.10 Heating
7/8
12.11 Lift Panel
13 Maintenance
13.1 Heater Replacement
13.2 Controller Replacement
10 Disclaimer
Annex A Operator Qualication List
9
Annex B Maintenance List
15
16/20
21/26
27
29/30
31
6 Instrument Controls and Functions
7 Instrument Preparations
7.1 Test Panels
7.2 Calibration Interval
7.3 Lamp Maintenance
7.4 Software
8 Operation
8.1 Preparatory Work
8.2 Sample Preparation
8.3 Start the Instrument
9 Care and Maintenance
9.1 Inspection and Maintenance
9.2 Disposal of Materials
9.3 Customer Service
10
11
12
13
3 |
1 GENERAL
This TQC CureView Manual is created in multiple parts. This to give the
operator the best experience with the TQC CureView. It is
essential that the full manual is read and understood prior to
commencing operation of the TQC CureView.
1.1 Importance of operating manual
This manual is written in order to become familiar with all the functions and
possible applications of the instrument. It contains important instructions
about how to use the instrument safely and economically; according to
the purpose designated. Following these instructions is not only essential
to avoid risks. It also reduces repair costs and down-time and increases the
products reliability and service-life.
Anyone who works with the instrument shall follow the instructions in this
manual, particularly the safety related instructions. Additionally local rules
and regulations relating to environmental safety and accident prevention
should be observed. It is mandatory that users have read and understand
this manual prior to first operation of the TQC CureView.
1.2 User-responsibility
The user should
a) Only allow persons to work with the instrument who are
familiar with the general instructions on how to work safely and
to prevent accidents. The use of the instrument should have been
instructed duly. The safety chapter and the warnings in this
manual should have been read and understood; acknowledged
as evidenced by their signature.
The TQC CureView Gradient oven is exclusively designed to perform
thermal testing to within its thermal design envelope of painted and
coated test panels as described within the specifications. Other applications
constitute improper use. TQC will not be held liable for damage resulting
from improper use.
Designated purpose also includes properly observing all instructions in the
operation manual, and adherence to inspection and maintenance
schedules. TQC is entitled to request these form when warranty claims are
made and during inspections to ensure safe operation and evaluate correct
usage.
1.6 Copyright
The copyright of this operating manual remains with TQC. This operating
manual is intended solely for the user and his personnel. Its instructions
and guidelines may not be duplicated, circulated or otherwise passed on to
others, neither fully, nor partly. Infringement of these restrictions may lead
to legal action may be taken if this restrictions are infringed upon.
1.7 Manufacturer’s/Supplier’s address
TQC – Molenbaan 19
2908 LL Capelle aan den IJssel
The Netherlands
T +31(0)10 7900 100
F +31 (0)10 7900 129
b) Regularly check the safety-awareness of personnel at work.
c) Only allow user maintenance on the instrument such as lamp
replacement and thermal board replacement / exchange only to
be performed by TQC qualified or appointed personnel.
Maintenance by unqualified personnel can result in serious
damage to the instrument and will not be accepted as claimable
warranty.
1.3 Responsibility of personnel
Before commencing work anyone appointed to work with the instrument
should pay attention to the general regulations relating to working safety
and accident prevention. The safety chapter and the warnings in this manual
should have been read and understood; acknowledged as evidenced by
their signature, as can be placed in the Operator qualification list Annex A.
1.4 Dangers
This instrument has been designed and constructed in accordance with
state-of-the-art technology and the acknowledged safety regulations.
Nevertheless, working with the instrument may cause danger to the life and
health of the operator or to others, or damage to the instrument or other
property. Therefore the instrument should only be used for its designated
purpose, and in a perfect technical condition. Any defect that could
have a negative effect on safety should be repaired and recorded in the
maintenance list Annex B immediately.
1.5 Designated purpose
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2 SAFETY INSTRUCTIONS
2.1 Meaning of Symbols
The following symbols for dangers are used in this instruction manual.
Possible immediate
danger to the life or
health of personnel.
A dangerous situation
could be caused.
Special tips and
particular information.
2.2 Availability of Safety Information
The instruction manual should be kept in proximity to where the instrument
operates and should be visible and accessible at any time of operation.
In addition to the information contained in the instruction manual, general
and local regulations for accident prevention and environmental protection
shall be kept available and observed. Always ensure all guidelines in respect
of safety and dangers on the instrument are in readable condition.
In case of danger the instrument has to be switched off by means of the
emergency-button on the front of the instrument, then the danger should
be eliminated.
2.3 Training of Personnel
• Anyone who operates the instrument should be trained properly.
• It has to be clear who has which responsibility regarding commissioning,
set-up of maintenance and repairs, installation, and operation.
• Anyone who hasn’t finished training should be supervised by an
experienced person while working with the instrument.
If this guideline is not noted
it can lead to severe danger
to health, up to fatal injury.
Non observance of this
guideline can lead to injury
or to damage to equipment.
Guidelines to make optimal
use of the instrument.
2.6 Care, Maintenance, Repairs
• Always make sure the instrument is connected to an earthed socket.
• Maintenance and inspection should be carried out at the correct intervals
• Operating personnel should be informed before starting with
maintenance or repair work
• Always make sure the instruments power is turned off and the instrument
is not connected to a socket while adjusting any electrical component
whenever maintenance, inspection or repair work is done.
• Do not open the instrument. In case of malfunction always consult the
manufacturer.
2.7 Modications to the Equipment
• Any modifications or additions or alterations to the instrument may solely
be made with permission from the manufacturer.
• All measures involving modifications require written confirmation of
approval from TQC
• Instruments which are not in fault-free condition must immediately be
switched off
• Only use replacement parts from the original supplier. Parts used from
other sources aren’t guaranteed to take the loading and meet the safety
requirements.
2.8 Cleaning of the Instrument and Disposal of Materials
• When in use it is not always possible to avoid some spill of
paint on the work surface.
• Try to keep the instrument as clean as possible to prevent
distortions of functions.
• To clean the instrument properly use a suitable solvent to dispose
remains of paint or ink.
• Wear gloves during cleaning; Don’t spill an overdose of
solvent during cleaning.
• Cleaning materials must always be used and disposed of correctly.
2.4 Dangers from Electrical Energy
• Work on the electrical supply may only be done by a qualified electrician.
• The electrical equipment of the instrument must be checked regularly.
Loose connections and cable damaged by heat must be corrected
immediately.
• If any work is to be done on parts connected to a voltage supply, a second
person must be present to switch off the main switch if necessary.
2.5 Points of Special Danger
There is one special point of danger in the moving zone of the tool carrier:
Always be aware that the machine, components and test
panel can be hot and cause physical injuries by burning.
Keep your hands away from the heated area after the
instrument has started!
5 |
3 TRANSPORT AND STORAGE
3.1 Packing
• Please take note of pictorial symbols on the packing.
• Check for transport damages. If the packaging is damaged only accept it
with a written approval of the transporter that the package was damaged.
3.2 User: Check on Receipt
• Check packing for damage
• After unpacking check complete supply.
3.3 Reporting Transport Damage and Documentation
• Any damage should be documented as accurately as possible (possibly
photographed) and reported to the relevant insurers or, in the case of sales
“delivered to customers works”, to the supplier.
3.4 Storage and Protective Measures when not in use
• The instrument must be stored in a dry place at a temperature
between 10 - 40˚C / 50 - 104˚F.
• The storage period should not be longer than 3 months. When stored
longer than 3 months please contact the manufacturer for instructions on
recommissioning.
• Store instrument in the original packing if possible.
| 6
4 INSTRUMENT DATA
4.1 Name / Article
TQC CureView – Computer controlled thermal test center.
4.2 Scope of Supply
TQC CureView
Lamp Replacement
Gloves
Power Cord
Pre-installed Laptop
+ Laptop Power Cord
+ Laptop Installation
and documentation set
Lamp Replacement Tool
(Art. nr. AB8020)
TQC GOC and
TQC Ideal Finish
Software
Allen Key 2.5 mm
Allen Key 3 mm
Allen Key 4 mm
TQC CureView Manual
3x Spare Lamps
4.3 Technical Data
Temperature range: Ambient +5˚C to 350˚C
Maximum temperature difference: 50˚C / 122˚F (between 2 elements) (Thermal properties of test panel not included)
Number of heating elements: 32 elements, individually controlled.
Max. panel width: 98 mm / 3.86 inch
Max. panel length: Max 570 mm / 22.44 inch
Max. panel thickness: max. 1.0 mm / 0.03 inch
Effective test are: 500 x 74 mm / 19.69 x 2.91 inch
4.4 Dimensions and Weight
Depth: 595 mm / 23.43 inch
Width: 760 mm / 29.92 inch
Height: 296 mm / 11.65 inch
Net weight: approx. 31 kg / 68.34 inch
4.5 Basic Unit
Power Supply: 220 - 240 V, 50 - 60 Hz (single phase / split phase)
Power consumption: max. 3000 Watt
Display: None, status indication by 2 LED indicator buttons.
Safety: Emergency Button,
Function: 2 LED lit buttons, and computer control
4.6 Accuracy
Controller accuracy: 0.1˚C
Time control: 0.1 s/h
Heated accuracy: 3 ˚C
4.7 Noise Level
The continuous noise level from the instrument does not exceed 70 dB.
7 |
4.8 Accessories and Spares
Accessories
AB8025 CureView Gradient Oven Test Panels, set of 50 pcs
AB8026 CureView ISO 2812-5 Panel Adapter, suitable for Holding Panels size 500 mm x 100 mm
Spare parts
AB8016 Halogen Gold Reflector Infrared Heating Lamp (set of 10 pcs)
AB8020 Lamp Replacement Tool
AB8030 Nextrema Glass Test Surface
CM1105 USB Cable
AB8103 Power Supply Cable for CureView
| 8
5 INSTALLATION AND ASSEMBLY
5.1 Installation and Operation
The instrument has to be installed in a suitable place, preferably on a sturdy
table or work area, with normal ambient temperature. Special fixings are not
required. Exhaust for non-forced expel of fumes should be present. Carefully
unpack the apparatus and the accessories and check complete supply. Place,
if necessary, a spirit level on the work surface and adjust the height of the
feet. See also chapter 9.
5.2 Preparation of Energy Connections
The instrument is equipped with a safety tested mains supply cable and may
only be connected to plug sockets with earth connection complying with
the safety regulations.
Before connecting the instrument, check whether the supply
voltage corresponds to the local supply voltage. If it does
not, the instrument must not be connected under any
circumstances.
5.3 Mains Connection
The mains connection is located at the rear of the instrument. Plug in the
female plug in the socket on the rear of the housing. The ON/OFF Switch is
located at the right hand side near the end of the instrument.
9 |
6 INSTRUMENT CONTROLS AND FUNCTIONS
1 2 3
4
14 15
5 6 7 8 9 10 11 12 13
1716
18
19 20
Panel Displacer
1
Protective Glass/Ceramic Cover
2
Canopy Safety Release
3
Emergency Stop
4
Test Surface
5
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Loading Zone
6
Panel Lifter
7
Audio Alarm
8
Control Buttons
9
Thermal Sensors
10
11
Cooling Zone
12
Panel Clamp
13
Heating Zone
14
Controller Units
15
Fumex Exhaust
16
Power Supply Connection
17
Cooling Exhaust Machine
18
USB Connector
19
Identification Panel
20
Power Switch
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