TQC AB3120, AB3220, AB3400, AB3320, AB3125 Operating Instructions Manual
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TQC AUTOMATIC FILM APPLICATOR (INCL. OPTIONAL DRYING TIME RECORDER)
AB3120, AB3220, AB3320, AB3400, AB3125, AB3225, AB3325, AB3405
IMPORTANT!
Before operating this instrument we strongly
advise you to read this manual carefully.
Operating Instructions for the
AUTOMATIC FILM APPLICATOR
MICROPROCESSOR CONTROLLED
V2.02-1213
Index
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1 GENERAL ....................................................................................................................................................................................................... 4
1.1 Importance of operating manual ............................................................................................................................... 4
1.2 User-responsibility ........................................................................................................................................................... 4
1.3 Responsibility of personnel .......................................................................................................................................... 4
1.4 Dangers ................................................................................................................................................................................ 4
1.5 Designated purpose ........................................................................................................................................................ 4
1.6 Copyright ............................................................................................................................................................................. 4
1.7 Manufacturer's/Supplier's address ............................................................................................................................. 4
2 SAFETY INSTRUCTIONS ............................................................................................................................................................................ 5
2.1 Meaning of Symbols ........................................................................................................................................................ 5
2.2 Availability of Safety Information ............................................................................................................................... 5
2.3 Training of Personnel ...................................................................................................................................................... 5
2.4 Dangers from Electrical Energy ................................................................................................................................... 5
2.5 Points of Special Danger ................................................................................................................................................ 5
2.6 Care, Maintenance, Repairs ........................................................................................................................................... 6
2.7 Modifications to the Equipment ................................................................................................................................. 6
2.8 Cleaning of the Instrument and Disposal of Materials ........................................................................................ 6
3 TRANSPORT AND STORAGE ................................................................................................................................................................... 6
3.1 Packing ................................................................................................................................................................................. 6
3.2 User: Check on Receipt ................................................................................................................................................... 6
3.3 Reporting Transport Damage and Documentation ............................................................................................. 6
3.4 Storage and Protective Measures when not in use .............................................................................................. 6
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4 INSTRUMENT DATA ................................................................................................................................................................................... 7
4.1 Name / Article .................................................................................................................................................................... 7
4.2 Scope of Supply ................................................................................................................................................................ 7
4.3 Technical Data ................................................................................................................................................................... 8
4.4 Dimensions and Weight ................................................................................................................................................. 8
4.5 Basic Unit ............................................................................................................................................................................. 8
4.6 Noise Level .......................................................................................................................................................................... 8
5 INSTALLATION AND ASSEMBLY ............................................................................................................................................................ 9
5.1 Installation and Operation ............................................................................................................................................. 9
5.2 Preparation of Energy Connections ........................................................................................................................... 9
5.3 Vacuum Connection ........................................................................................................................................................ 9
5.4 Mains Connection ............................................................................................................................................................ 9
6 INSTRUMENT CONTROLS AND FUNCTIONS .................................................................................................................................. 10
6.1 Overview ........................................................................................................................................................................... 10
7 INSTRUMENT COMPONENT ASSEMBLY .......................................................................................................................................... 11
7.1 Overview ........................................................................................................................................................................... 11
7.2 Instrument Preparations ............................................................................................................................................. 12
7.3 Plate Glass Panel ............................................................................................................................................................ 12
7.4 Vacuum Suction Plate .................................................................................................................................................. 12
7.5 Double Channel Vacuum ............................................................................................................................................ 12
7.6 Film Applicators (Tools) ............................................................................................................................................... 12
7.7 Test Charts ........................................................................................................................................................................ 13
7.8 Drying Time Recorder .................................................................................................................................................. 13
7.9 Multi Tool Platform ....................................................................................................................................................... 13
8 MENU DISPLAY INFORMATION AND OPERATION ....................................................................................................................... 14
8.1 Automatic Film applicator operation ..................................................................................................................... 14
8.2 Drying Time recorder operation .............................................................................................................................. 16
8.3 Heated Film bed control ............................................................................................................................................. 17
8.4 Warning signals .............................................................................................................................................................. 17
9 OPERATION ............................................................................................................................................................................................... 18
9.1 Preparatory Work ........................................................................................................................................................... 18
9.2 Film Application ............................................................................................................................................................. 18
9.3 Start the instrument ..................................................................................................................................................... 18
10 CARE AND MAINTENANCE ................................................................................................................................................................ 18
10.1 Inspection and Maintenance ................................................................................................................................ 18
10.2 Disposal of Materials ................................................................................................................................................ 18
10.3 Customer Service ...................................................................................................................................................... 18
11 DISCLAIMER ............................................................................................................................................................................................ 19
ANNEX A | INSTALLATION OF THE VACUUM BED ........................................................................................................................... 20
ANNEX B | POSITIONING OF SPIRAL BAR LIFTER .............................................................................................................................. 21
ANNEX C |INSTALLATION OF THE LAMP ............................................................................................................................................ 22
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1 GENERAL
1.1 Importance of operating manual
This manual is written in order to become familiar with all the functions and possible applications of the
instrument. It contains important instructions about how to use the instrument safely and economically;
according to the purpose designated. Following these instructions is not only essential to avoid risks. It also
reduces repair costs and down-time and increases the products reliability and service-life.
Anyone who works with the instrument should follow the instructions in this manual, particularly the safety
related instructions. Additionally local rules and regulations relating to environmental safety and accident
prevention should be observed.
1.2 User-responsibility
The user should
a) Only allow persons to work with the instrument who are familiar with the general instructions on how to
work safely and to prevent accidents. The use of the instrument should have been instructed duly. The
safety chapter and the warnings in this manual should have been read and understood; acknowledged as
evidenced by their signature.
b) Regularly check the safety-awareness of personnel at work.
1.3 Responsibility of personnel
Before commencing work anyone appointed to work with the instrument should pay attention to the general
regulations relating to working safety and accident prevention. The safety chapter and the warnings in this
manual should have been read and understood; acknowledged as evidenced by their signature.
1.4 Dangers
This instrument has been designed and constructed in accordance with state-of-the-art technology and the
acknowledged safety regulations. Nevertheless, working with the instrument may cause danger to the life and
health of the operator or to others, or damage to the instrument or other property. Therefore the instrument
should only be used for its designated purpose, and in a perfect technical condition. Any defect that could have
a negative effect on safety should be repaired immediately.
1.5 Designated purpose
The TQC Film applicator is exclusively designed to apply films of paint and coatings on test panels and test
charts and as from models launched after Apr. 2013 for testing of the drying time of coatings on previous
described substrates.
Other applications constitute improper use. TQC will not be held liable for damage resulting from improper use.
Designated purpose also includes properly observing all instructions in the operation manual, and adherence to
inspection and maintenance schedules.
1.6 Copyright
The copyright of this operating manual remains with TQC.
This operating manual is intended solely for the user and his personnel. Its instructions and guidelines may not
be duplicated, circulated or otherwise passed on to others, neither fully, nor partly. Infringement of these
restrictions may lead to legal action may be taken if this restrictions are infringed upon.
1.7 Manufacturer's/Supplier's address
TQC - Molenbaan 19, 2908 LL Capelle aan den IJssel - The Netherlands,
T +31(0)10 7900100, F +31(0)10 7900129
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2 SAFETY INSTRUCTIONS
2.1 Meaning of Symbols
The following symbols for dangers are used in this instruction manual.
Symbol Explanation Warning
Possible immediate danger to the life or
health of personnel
Danger
A dangerous situation could be caused Non observance of this guideline can lead
Warning
Special tips and particular information Guidelines to make optimal use of the
2.2 Availability of Safety Information
The instruction manual should be kept at the place where the instrument is operated.
In addition to the information contained in the instruction manual, general and local regulations for accident
prevention and environmental protection shall be kept available and observed.
Always ensure all guidelines in respect of safety and dangers on the instrument are in readable condition.
In case of danger the instrument has to be switched off by means of the emergency-button on the front of the
instrument. Then eliminate danger.
2.3 Training of Personnel
• Anyone who operates the instrument should be trained properly.
• It has to be clear who has which responsibility regarding commissioning, set-up of maintenance and
repairs, installation, and operation.
• Anyone who hasn’t finished training should be supervised by an experienced person while working with
the instrument.
2.4 Dangers from Electrical Energy
• Work on the electrical supply may only be done by a qualified electrician.
• The electrical equipment of the instrument must be checked regularly. Loose connections and cable
damaged by heat must be corrected immediately.
• Always make sure the instrument's power is turned off while adjusting any electrical component.
2.5 Points of Special Danger
There is one special point of danger in the moving zone of the tool carriers:
Do not move the Applicators Tool Carrier Bar on the instrument manually!
Keep your hands away from the work area and tool carrier bar after the instrument has
started!
If this guideline is not noted it can lead to
severe danger to health, up to fatal injury
to injury or to damage to equipment.
instrument.
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2.6 Care, Maintenance, Repairs
• Always make sure the instrument is connected to an earthed socket.
• Maintenance and inspection should be carried out at the correct intervals.
• Operating personnel should be informed before starting with maintenance or repair work .
• Always make sure the instruments power is turned off and the instrument is not connected to a socket
while adjusting any electrical component whenever maintenance, inspection or repair work is done.
• Do not open the instrument. In case of malfunction always consult the manufacturer.
• Never touch electronics or circuit boards when not ESD secured.
2.7 Modifications to the Equipment
• Any modifications or additions or alterations to the instrument may solely be made with permission from
the manufacturer.
• All measures involving modifications require written confirmation of approval from TQC.
• Instruments which are not in fault-free condition must immediately be switched off.
• Only use replacement parts from the original supplier. Parts used from other sources aren’t guaranteed to
take the loading and meet the safety requirements.
2.8 Cleaning of the Instrument and Disposal of Materials
• When in use it is not always possible to avoid some spill of paint on the work surface.
• Try to keep the instrument as clean as possible to prevent distortions of functions.
• To clean the instrument properly use a suitable solvent to dispose remains of paint or ink.
• Wear gloves during cleaning; Don’t spill an overdose of solvent during cleaning.
• Cleaning materials must always be used and disposed of correctly.
3 TRANSPORT AND STORAGE
3.1 Packing
Please take note of pictorial symbols on the packing.
3.2 User: Check on Receipt
Check packing for damage
After unpacking check complete supply.
3.3 Reporting Transport Damage and Documentation
Any damage should be documented as accurately as possible (possibly photographed) and reported to the
relevant insurers or, in the case of sales "delivered to customers works", to the supplier.
3.4 Storage and Protective Measures when not in use
The instrument must be stored in a dry (± 40%rH) place at a temperature between 10 - 40°C.
The storage period should not be longer than 3 months.
Store instrument in the original packing if possible.
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4 INSTRUMENT DATA
4.1 Name / Article
AB3120 TQC motorised automatic film applicator 230V with glass bed (A) and
combined attachment assembly for standard block applicators and wire
bar coaters.
AB3125 TQC motorised automatic film applicator 110V with glass bed (A) and
combined attachment assembly for standard block applicators and wire
bar coaters.
AB3220 TQC motorised automatic film applicator 230V with perforated vacuum
bed (B), built-in vacuum pump and combined attachment assembly for
standard block applicators and wire bar coaters.
AB3225 TQC motorised automatic film applicator 110V with perforated
vacuum bed (B), built-in vacuum pump and combined attachment
assembly for standard block applicators and wire bar coaters.
AB3320 TQC motorised automatic film applicator 230V with double channelled
vacuum bed (C), built-in vacuum pump and combined attachment
assembly for standard block applicators and wire bar coaters.
AB3325 TQC motorised automatic film applicator 110V with double channelled
vacuum bed (C), built-in vacuum pump and combined attachment
assembly for standard block applicators and wire bar coaters.
AB3400 TQC motorised automatic film applicator 230V with heated perforated
vacuum bed, built-in vacuum pump and combined attachment
assembly for standard block applicators and wire bar coaters.
AB3405 TQC motorised automatic film applicator 110V with heated perforated
vacuum bed, built-in vacuum pump and combined attachment
assembly for standard block applicators and wire bar coaters.
NOTE: TQC Automated Film Applicators equipped with a perforated vacuum
bed can be retrofitted with an optional double channeled vacuum bed
and vice versa.
Accessories (Optional)
AB3500 TQC Drying time recorder tool (Only suitable for models with firmware version 2.01 or above)
AB3000 Rubber mat for TQC Automated Film Applicator.
AB3100 Replacement Glass plate for TQC Automated Film Applicator
AB3200 Replacement perforated vacuum bed for TQC Automatic Film Applicator (Not for heated model).
AB3300 Replacement double channelled vacuum bed for TQC Automated Film Applicator.
4.2 Scope of Supply
The scope of supply varies due to the specific applications previously mentioned in the purchase order.
(I.e. Glass Plate, Vacuum Table, vacuum and accessories.)
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