TPI The Value Leader 716N, The Value Leader 716 User Manual

716 / 716N

Flue Gas Analyzer

The Value Leader

TM

www.tpi-thevalueleader.com

www.GlobalTestSupply.com

Find Quality Products Online at: [e-mail]

Contents

Introduction........................................................1

General Overview.................................................1, 2

Instrument Overview............................................. 3 ~ 7

Front View...............................................3

Keypad...................................................4

Back View...............................................5

Side Views..............................................6

Top View................................................ 7

Basic Analyzer Functions....................................... 8 ~ 10

Charging The Analyzer................................8

Turning The Analyzer On ............................ 9

Turning The Analyzer Off............................. 10

Display Backlight..................................... 10

Combustion Analysis Overview.................................11

Measurements.................................................... 12 ~ 28

Flue Gas................................................ 12 ~ 21

Typical Test Results...................................22

Temperature & Pressure.............................23 ~ 24

Tightness Test......................................... 25 ~ 26

CO Room Test..........................................27

Combustible Gas Leak Detection...................28

Menu Navigation................................................. 29 ~ 32

Memory................................................ 29

Fuel Type................................................30

Analyzer Setup.........................................31

Units of Measure, Sensor Info, Instrument Info. 32

Specifications..................................................... 33 ~ 34

Calibration & Service............................................ 35

Warranty........................................................... 35

Appendix A General Maintenance & Function Tests............36 ~ 38

Appendix B A773 Sulfur Filter Installation & Maintenance....39 ~ 40

Appendix C Error Codes and Troubleshooting....................41~ 42

Appendix D Testing for Carbon Monoxide in Ambient Air......43

Appendix E Carbon Monoxide Limits in Ambient Air Chart....44

Appendix F Carbon Monoxide Facts...............................45

Appendix G Battery Replacement..................................46

Notes:

www.GlobalTestSupply.com

Find Quality Products Online at: [e-mail]

Notes:

Introduction

Thank you for purchasing TPI brand products. The TPI 716 Flue Gas
Analyzer is a state of the art, easy to use analyzer designed not only to
display and calculate the required readings from a flue but also to
cover most of the other measurements associated with combustion.
The instrument is ruggedly constructed and comes with a 3 Year unit
and 2 Year sensor Guarantee.

General Overview

The TPI 716 combustion analyzer uses state of the art electrochemical
sensors. This sensor technology provides the longest lasting, most
accurate and reliable means for performing combustion tests. The sen-
sors in your analyzer will need to be replaced periodically and calibra­tion is recommended once every year.

Electrochemical sensors by nature are always active. Therefore the
time the analyzer is off and not being used must be taken into account
when determining sensor life. The sensors in your analyzer are war­ranted for two years. This warranty does not cover sensors damaged
through misuse of the analyzer.

You should keep the battery of your 716 charged so power is constant-
ly being supplied to your sensors.

The following guidelines will help prevent damage to your sensors:

Always use the mini pump filter when testing flue gases.
Always periodically check and replace the mini pump filter as needed.
Always make sure the in-line filter / water trap is installed properly.
Always periodically check and replace the in-line filter as needed.
Always remove water or condensation from the inside of the in-line fil-
ter / water trap assembly prior to performing tests.
Always use the optional oil filter (p/n A773) when performing tests on
oil burning equipment

unless you are using the 716N. Do not use the
A773 with the 716N because the A773 will filter out Nitric
Oxide (NO).

1

www.GlobalTestSupply.com

Find Quality Products Online at: [e-mail]

General Overview (Continued)

Never over saturate your sensors by performing tests on equipment
with gas levels beyond the capability of you analyzer.

Always keep the A795 water trap / filter assembly clean and replace the
filter as necessary. Replacement filter part number is A794F.

This manual will guide you through the functions of the TPI 716 which
will give you many years of reliable service.

Your TPI 716 Flue Gas Analyzer comes complete with the following
standard accessories:

( ) Denotes part number

• TPI 716 Analyzer

• Combustible Gase Leak Probe (A806)

• Rubber Boot (A765) 1 each installed on analyzer

• Soft Carrying Case (A768) - 1 each

• Flue Sampling Probe (A770) - 1 each

• In-Line Filter / Water Trap installed on Flue probe (A795) - 1 each

• Disc water filter installed in water trap (A794W) - 1 each

• Spare In-Line Filter - 1 each (A794F is a package of 5 filters)

• Temperature Probe (GK11M) - 1 each

• Battery Charger (A766) - 1 each

• Mini Pump Protection Filter Assembly (A763) - 1 each

• Exhaust Spigot Removable (A764) - 1 each

• Pressure Tubing (A774) - 1 each 6’ piece

• Static Pressure Tips (A776) - 2 each

• 1/4” barbed to 1/8” NPT fitting (A603) - 2 each

• Gas Valve Adapter (A611) - 1 each

• Adapter Tubing (A791) - 1 each 4” piece

• Instruction Manual

Your TPI 716 Flue Gas Analyzer has the following options available:

• A807 PC Software and cable for communication to a PC.

• A740 infrared printer (Included with 716A740)

2

Notes:

www.GlobalTestSupply.com

Find Quality Products Online at: [e-mail]

Appendix G: Battery Replacement

When the battery in your analyzer will no longer charge, no longer hold a
charge, or if beeping is heard while charging this is usually an indication the
battery pack requires replacement.

For best results use a TPI replacement battery part number A007. The battery in
your analyzer is 3.6V NiMH 1600mAh rated. Never replace the battery with any
other type of battery or damage to the charge circuit will result.

The battery pack is replaced as follows:

1. Turn the analyzer over and locate the phillips head battery cover screw. See
picture below.

2. Loosen the screw. Pull out on the screw to remove the battery cover.

3. Remove the old battery pack from the battery compartment. Pull the battery
wire out of the connector.

4. Install the new battery pack by inserting the connector from the battery pack
into the connector on the analyzer. Install the battery pack into the battery com­partment.

4. Re-install the battery cover by fitting the bottom part in first.

5. Tighten the battery cover screw.

Battery Cover

Battery Cover Screw

46

Instrument Overview

Front View

Rubber Boot Protects the instrument from accidental damage

Display Large graphical backlit LCD Display

Keypad Selects all available functions

Rubber
Boot

LCD
Display

Keypad

NOTE: When selecting oil as fuel be sure to use the optional

oil filter (A773) or readings could become erratic. See
Appendix E for installation instructions.

Do NOT use the A773 with the 716N analyzer.

3

www.GlobalTestSupply.com

Find Quality Products Online at: [e-mail]

Keypad

4

Blue Soft Keys - The function of these keys is shown in the
lower part of the display and changes depending on what
menu the analyzer is in.

In the picture center soft key controls the start function and
the left and right soft keys are disabled.

Up Arrow Key ­This key is used
to scroll up in
menus.

Down Arrow
Key - This key

is used to scroll
down in menus.

Home Key - This key is
used to return to the
Main Menu from any
other menu.

Back Key - This key is

used to go back one

menu level.

On/Off Key - This key is
used to turn the analyz­er on and off.

Appendix F: CARBON MONOXIDE FACTS

Carbon Monoxide (CO) is invisible, odorless, and tasteless. It is the byproduct of
combustion and levels are elevated when there is incomplete combustion.

Sources of CO include:

Unvented kerosene and gas space heaters
Leaking chimneys & furnaces
Gas water heaters
Back drafting from furnaces
Wood stoves& fireplaces
Gas Stoves
Automobile exhaust
Tobacco smoke

Carbon Monoxide is picked up quickly in the body by red blood cells. At high lev-
els of CO the body replaces oxygen with carbon monoxide.

The most common symptoms of CO poisoning are headache, dizziness, weak­ness, nausea, vomiting, chest pain, and confusion. High levels of CO inhalation
can cause loss of consciousness and death. Unless suspected, CO poisoning can
be difficult to diagnose because the symptoms mimic other illnesses.

People who are sleeping or intoxicated can die from CO poisoning before ever
experiencing symptoms.

Please see the next page for a list of exposure times and symptoms.

45

www.GlobalTestSupply.com

Find Quality Products Online at: [e-mail]

Appendix E: Carbon Monoxide in Ambient Air Chart

This chart contains maximum exposure levels and times for carbon monoxide.
This is a general guideline only. It is recommended you check with your local
government for guidelines in your area.

44

Back View

Calibration and Information Label: Displays calibration information and

serial number

Battery Compartment: Holds rechargeable battery

Rubber Boot Protects the instrument

5

Calibration and
Information
Label

Battery
Compartment

Rubber
Boot

www.GlobalTestSupply.com

Find Quality Products Online at: [e-mail]

Side Views

Exhaust Port Port for connection of Exhaust Adapter

Infrared Window Window for sending stored data to IR Printer

Rubber Boot Protects the instrument from accidental damage

Measurements - Temperature & Pressure

Exhaust

Port

Infrared
Window

Rubber
Boot

6

Appendix D: Testing for Carbon Monoxide in Ambient Air

The 716 can be used to test for carbon monoxide in ambient air. For example
tests can be performed in work spaces and living areas like offices and houses
to ensure safety.

1. Following the steps outlined on page 8, turn the analyzer on in a clean air
environment away from the area to be tested,

2. Select “Measurement” from the Main Menu. Select “Flue gas” from the
Measurements Menu. After a purge cycle the display below will be seen.

Ambient CO levels will be seen in the top line
of the display. (CO in ppm)

3. Connect the Pump Protection filter to the analyzer.

4. Begin testing for carbon monoxide. Move from space to space to detect any
CO that may be present. The CO reading will be seen in the top part of the dis­play.

5. If necessary, the flue probe can be attached to test in ducts and plenums.

6. Refer to the chart on page 50 for a list of exposure times and levels of carbon
monoxide in ambient test applications and page 51 for carbon monoxide facts.

7. When testing is complete, turn the analyzer off as outlined on page 8.

43

www.GlobalTestSupply.com

Find Quality Products Online at: [e-mail]