TPI OCH-46-120V-CE, OCH-57-208V-CE, OCH-57-240V-CE User Manual

TPI Corporation P.O. Box 4973 Johnson City, TN 37601 www.tpicorp.com
OCH-series
Cord Connected Units
Indoor * and Outdoor Comfort Heaters
IMPORTANT SAFETY
INFORMATION INSIDE
Serious injury or death possible
Read, understand, and follow all safety information and instructions in this manual before using or servicing this product.
Retain these instructions for future reference.
REFER TO COMPLETE
INDEX OF INFORMATION
ON
PAGE 2
Date: 08-01-07 Rev. Date: 10-28-20 Level 07 ECO 1-7673 OIPM P/N: 8303 Page 1 of 8
INDEX
Index Page 2 Safety Signal Word Denitions Page 2 Important Instructions Page 3 Specications Page 4 Quartz Tube Installation Page 5 Heater Installation Pages 5 & 6 Wiring Page 6 Maintenance Page 7 Troubleshooting Page 8
ATTENTION:
The table to the right provides
denitions of the signal words
that can be found throughout this manual. These signal words are used to express the severity of the hazard at hand. T are generally used in conjunction with safety symbols that correspond to the text for that particular hazard. As you read this manual, refer back to this table when you are unsure of the
signal word denition.
he signal words
SIGNAL WORD DEFINITIONS
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in property damage.
used without the safety alert symbol
As dened in ANSI Z535.4-2002
Date: 08-01-07 Rev. Date: 10-28-20 Level 07 ECO 1-7673 OIPM P/N: 8303 Page 2 of 8
IMPORTANT INSTRUCTIONS
When using electrical appliances, basic precautions should always be followed to reduce the risk of re,
electrical shock and injury to persons, including the following:
1. Read all instructions before using this heater.
2. CAUTION:
High temperatures. Keep cords and all other combustible material, such as furniture, papers
clothes and curtains away from the heater. For safe and e󰀩cient operation, heaters must be mounted a
minimum of 12" from a vertical surface, a minimum of 6" from the ceiling, a minimum of 72" from direct
radiation to combustibles, and a minimum of 2.4M (7.87’) above the oor. Heaters must be at least 36” apart
ATTENTION: HAUT TEMPÉRATURES.
un Minimum de 12 “d”une surface vertical, un minimum de 6” du plafond, un minimum de 72 “DEADIATION
DIRECTE DE COMBUSTIBLES ET UN MINIMUM DE 2.4M (7.87’) FROM LE SOL. NE PAS
Pour un fonctionnment súr et e󰀩cace. CHAUFFE doit étre monté
UTILISER
CETTE BOITE DE CABLAGE. UTILISER 75°C FIL MINIMUM. DÉBRANCHER before ENTRETIEN.
3. Extreme caution is necessary when any heater is used by or near children or invalids and whenever the heater is left operating and unattended.
4. Do not operate any heater after it malfunctions, has been dropped or damaged in any manner. Return heater to authorized service facility for examination, electrical or mechanical adjustment, or repair.
5. Do not use outdoors unless specically designated as an outdoor heater.
6. To disconnect heater, turn controls to o󰀨, and turn o󰀨 power to heater circuit at main disconnect panel (or operate internal disconnect switch if provided).
7. Do not insert or allow foreign objects to enter any ventilation or exhaust opening as this may cause an electric
chock or re, or damage the heater.
.
8. To prevent a possible re, do not block air intakes or exhaust in any manner.
9. A heater has hot and arcing or sparking parts inside. WARNING: Do not use it in area where gasoline, paint, or ammable liquids are used or stored.
10. Use this heater only as described in this manual. Any other use not recommended by the manufacturer may
cause re, electric shock, or injury to persons.
11. This heater may include an audible or visual alarm to warn that parts of the heater are getting excessively, hot
If the alarm sounds (or illuminates), immediately turn the heater o󰀨 and inspect for any objects on or adjacent to the heater that may have blocked the airow or otherwise caused high temperatures to have occurred. DO
NOT OPERATE THE HEATER WITH THE ALARM SOUNDING (OR ILLUMINATING).
12. SAVE THESE INSTRUCTIONS
Date: 08-01-07 Rev. Date: 10-28-20 Level 07 ECO 1-7673 OIPM P/N: 8303 Page 3 of 8
DESCRIPTION
SPECIFICATIONS
Fostoria multi-purpose OCH series electric infrared
heaters are designed to provide e󰀩cient spot heating
for many commercial and industrial applications.
models operate with a single quartz tube emitter
included with the heater, are easily installed, and
are equipped with spectral reectors for excellent
radiant output. They are built with corrosion-resistant materials and are listed for both INDOOR (excluding
residences) AND OUTDOOR applications in the USA and Canada.
All
SPECIFICATIONS
Housing 24 Ga. Galvanneal
Finish Hi-temp brown powder coat
Reector
End caps Suspension Adjustable Mounting Bracket or
0.040” gold anodized aluminum
Chain
EXPLOSION HAZARD
FIRE HAZARD
Serious injury or death may occur.
Do not use in locations containing hazardous atmospheres
Do not use inside residences.
Voltage
120V NEMA 5-15P NEMA 5-15R 240V NEMA 6-15P NEMA 6-15R
Cordset
Plugs
Receptacle
.
Matching
Model P/N Tube P/N Watts Volts Amps Cordset Dim A* Dim B Dim C
OCH-46-120V-CE 04859702 04432302 1500 120 12.5 YES 48.0” 5.375” 6.500” OCH-57-208V-CE 04859802 04416602 3000 208 14.4 ** 59.0” 5.375” 6.500” OCH-57-240V-CE 04859902 04414702 3000 240 12.5 YES 59.0” 5.375” 6.500”
**208 Volt Models are supplied witha a 6 ft cord only (no plug)
OPTIONAL MOUNTING BRACKET SHOWN
6FT. CORDSET EXITS END OF HEATER (NOT SHOWN)
C
B
A
Date: 08-01-07 Rev. Date: 10-28-20 Level 07 ECO 1-7673 OIPM P/N: 8303 Page 4 of 8
QUARTZ TUBE INSTALLATION
ELECTRIC SHOCK HAZARD
Each heater is equipped with two hi-temperature
silicone lead wires and a ground termination
sure power source conforms to the heater requirements. Use only Fostoria quartz tubes.
.
Make
Serious injury or death may occur.
Disconnect from electrical supply before installing or servicing this heater.
Reector end caps must be installed prior to powering the unit; refer to note 3
.
Install heater so that the quartz tubes are horizontal. Failure to do this may cause the heating element within the tube to sag and cause premature burnout.
1. Insert quartz tube in the “L”-shaped slots in heater housing.
2. On each end of the quartz tube, place (1) lead wire ring terminal, (1) lock washer and (1) hex nut on the threaded stud and tighten securely (see image below). Lock washers and hex nuts are provided in hardware package.
NOTE – Use a second wrench to hold the inner hex nut in place while tightening the outer hex nut. Failure to securely tighten this connection will cause the element to fail prematurely.
QUARTZ TUBE
LOCK WASHER
HEX NUT
RING TERMINAL
3. Attach reector end caps to both ends of housing using the (4) screws provided in hardware package.
HEATER INSTALLATION
MINIMUM INSTALLATION CLEARANCES
These heaters MUST be installed as follows:
12 inches minimum from a vertical surface
72 inches minimum from ANY combustible material
3 inches minimum from the ceiling
36 inches minimum from other heaters
NOTE: For optimum spot heating performance, it is recommended that the distance from the oor should be
approximately 7 to 9 feet for the OCH-46 model, and 8 to 10 feet for OCH-57 models.
Date: 08-01-07 Rev. Date: 10-28-20 Level 07 ECO 1-7673 OIPM P/N: 8303 Page 5 of 8
Serious injury or death may occur.
Read and follow clearances shown in box at left for ALL OCH series heater installations.
Do not use inside residences.
FIRE HAZARD
HEATER INSTALLATION continued
acket
10-32 x ½” Screws
SUSPENSION ALTERNATIVES
Your OCH series heater can be mounted with either the adjustable mounting brackets or by chain suspension. Both mounting options are included with the heater in the hardware package.
Standard Mounting:
In the hardware bag shipped with your heater you
will nd two adjustable mounting brackets and
fastening hardware.
Using the mounting centers
specied in gures 1 & 2, mount your adjustable
mounting brackets (bends to the inside). Once
mounted, assemble the heater to brackets (gure 3)
with mounting hardware, these brackets enable the heater to be angled in 15-degree increments up to 45 degrees.
Chain Suspension:
The heater can also be chain-hung as shown in
gure 4.
Cut the 16ga. chains (two 4 foot chains are
provided) to desired length. Attach chains to heater
with “S”-hooks provided and suspend from overhead structure. Crimp “S”-hooks closed after assembly.
Adjustable mounting brackets
3.000
3.500
5.375
Figure 1: End View
Figure 2: Side View
6.500
OCH46 = 47.0 OCH57 = 58.0
OCH46 = 48.0 OCH57 = 59.0
3.000
0° TO 45° AT
15° INCREMENTS
Install heater so that the quartz tubes are horizontal. Failure to do this may cause the heating element within the tube to sag and cause premature burnout
ELECTRIC SHOCK HAZARD
Serious injury or death may occur.
Figure 3: Mounting View
Disconnect from electrical supply before installing or servicing this heater.
Read and follow installation clearance
requirements on page 4.
10-32 Nylon Lock Nut
Mounting Br
Figure 4: Mounting View
Date: 08-01-07 Rev. Date: 10-28-20 Level 07 ECO 1-7673 OIPM P/N: 8303 Page 6 of 8
INTERNAL WIRING DIAGRAM
WIRING
OCH heaters are equipped with two hi-temperature silicone
lead wires and a bonding* (ground) termination.
Junction Box
(LOCATED ON INSIDE OF HEATER)
Quartz Lamps
Hi-Temp. Wires
Cordset
*Bonding is the term that describes the completion of the electrical circuit back to its source, which allows a breaker or fuse to clear if a short occurs in the line.
Make certain the power source conforms to
Do not depend on a thermostat or other switch
All wiring must be performed by a licensed
ELECTRIC SHOCK HAZARD
Serious injury or death may occur.
Disconnect from electrical supply before installing or servicing this heater.
Read and follow all safety informa­tion in box below.
specications on the heater label.
as the sole means of disconnecting power when installing or servicing heater. Always unplug the cordset or open the safety switch and lock it open.
electrician.
e cordsets supplied with these heaters are equipped with provisions for proper bonding (grounding).
Always mate the cordset plug with the proper bonded (grounded) receptacle in accordance
with the National Electric Code and
all governing local codes and ordinances.
Do not use an extension cord to provide power to these heaters.
Never connect the green or green-yellow wire to a live or “hot” conductor.
Date: 08-01-07 Rev. Date: 10-28-20 Level 07 ECO 1-7673 OIPM P/N: 8303 Page 7 of 8
MAINTENANCE
1. Always disconnect heater from power supply before performing any maintenance or service.
2. Periodically clean the reector with a dampened soft cloth using mild detergent. Rinse with water and wipe dry with a clean soft cloth.
TROUBLESHOOTING
ELECTRIC SHOCK HAZARD
Serious injury or death may occur.
Disconnect from electrical supply before installing or servicing this heater.
Reector end caps must be installed prior to powering the unit; refer to note 3
.
SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Element does not energize.
Not enough heat.
Too much heat.
Hot spot in tube.
1. Defective element.
2. Improper connection.
1. Heater too small for application.
2. Heater mounted too high or too far.
1. Heater too large for application.
2. Heater mounted too low or too close.
1. Heater is not level.
2. Grease or moisture on tube.
1. Replace element.
2. Check connection to power outlet.
1. Add additional heater(s)
2. Decrease mounting height or distance.
1. Replace with smaller heater.
2. Increase mounting height or distance.
1. Adjust to a level mount.
2. Clean tube-replace if problem persists.
Date: 08-01-07 Rev. Date: 10-28-20 Level 07 ECO 1-7673 OIPM P/N: 8303 Page 8 of 8
Loading...