TPI 135 User Manual

135
Digital Multimeter
Instruction Manual
32
TABLE OF CONTENTS
page
1. Congratulations . . . . . . . . . . . . . . . . . .3
2. Product Description . . . . . . . . . . . . . .3
3. EC Declaration of Conformity . . . . . . . .4
B. SAFETY CONSIDERATIONS . . . . . . . . . . . .5
C. TECHNICAL DATA
1. Features and Benefits . . . . . . . . . . . . .6
2. Product Applications . . . . . . . . . . . . . .7
2. Specifications . . . . . . . . . . . . . . . . . . .8
D. MEASUREMENT TECHNIQUES
1. Controls and Functions . . . . . . . . . .10
2. Step by Step Procedures:
a) Measuring DC Volts . . . . . . .11
b) Measuring AC Volts . . . . . . .12
c) Measuring DC Amps . . . . . .13
d) Measuring AC Amps . . . . . .15
e) Measuring Resistance . . . . .17
f) Measuring Diodes . . . . . . . .18
g) Measuring Capacitance . . . .19
h) Continuity Buzzer . . . . . . . .20
i) Data Hold . . . . . . . . . . . . . . 20
E. ACCESSORIES . . . . . . . . . . . . . . . . . . . . .21
F. MAINTENANCE . . . . . . . . . . . . . . . . . . . .22
G. TROUBLE SHOOTING GUIDE . . . . . . . . . .23
A. INTRODUCTION
1. Congratulations!!
Thank you for purchasing TPI brand products. The meter is easy to use and is built to last. It is backed by a 3 year limited warranty. Please remember to complete and return your product warranty registration card.
2. Product Description
The 135 is a hand held manual ranging DMM. It features extra large numerals on the LCD, and Data Hold for all functions and ranges. The 135 is an affordable choice offering measurements in all of the basic electrical functions.
The 135 comes complete with the following:
135 Instrument Rubber Boot Test Lead Set Instruction Manual Battery
54
B. SAFETY CONSIDERATIONS
WARNING: Please follow manufacturers test procedures whenever possible. Do not attempt to measure unknown voltages or components until a complete understanding of the circuit is obtained.
GENERAL GUIDELINES AL
WAYS
• Test the 135 before using it to make sure it is operating properly.
• Inspect the test leads before using to make sure there are no breaks or shorts.
• Double check all connections before testing.
• Have someone check on you periodically if working alone.
• Have a complete understanding of circuit being measured.
• Disconnect power to circuit, then connect test leads to the 135, then to circuit being measured.
NEVER
• Attempt to measure unknown high voltages.
• Attempt to measure current with the meter in parallel to the circuit.
• Connect the test leads to a live circuit before setting up the instrument.
• Touch any exposed metal part of the test lead assembly.
3. EC Declaration of Conformity
This is to certify that model 135 conforms to the protection requirements of the council directive 89/336/EEC, in the approximation of laws of the member states relating to Electromagnetic compatibility and 73/23/EEC, The Low Voltage Directive by application of the following standards:
EN 50081-1 1992 Emissions Standard EN 50082-1 1992 Immunity Standard EN61010-1 1993 Safety Standard EN61010-2-031 1995 Safety Standard
To ensure conformity with these standards, this instrument must be operated in accordance with the instructions and specifications given in this manual.
CAUTION:
Even though this instrument complies with the immunity standards, the accuracy can be affect­ed by strong radio emissions not covered in the above standards. Sources such as hand held radio transceivers, radio and TV transmitters, vehicle radios and cellular phones generate electromagnetic radiation that could be induced into the test leads of this instrument. Care should be taken to avoid such situations or alternatively, check to make sure that the instrument is not being influenced by these emissions.
2. Product Applications
Perform the following tests and/or measurements with the TPI 135 and the appropriate function:
HVAC/R
FUNCTION DCmV • Thermocouples in furnaces or gas
applications.
ACA • Heat anticipator current in thermostats.
ACV • Line voltage.
ACV or DCV • Control circuit voltage.
CAP • Motor start and run capacitance. DCµA • Flame safeguard control current.
OHMS • Heating element resistance (continuity).
OHMS • Compressor winding resistance.
OHMS • Contactor and relay coil resistance.
OHMS • Continuity of wiring.
DCmV • Temperature with optional temperature
adapter (A310).
ELECTRICAL
FUNCTION ACV • Measure line voltage.
OHMS • Continuity of circuit breakers.
DCV • Voltage of direct drive DC motors.
76
INTERNATIONAL SYMBOLS
CAUTION: RISK OF ELECTRIC SHOCK
AC (ALTERNATING CURRENT)
DC (DIRECT CURRENT)
REFER TO INSTRUCTION MANUAL
GROUND
FUSE
DOUBLE INSULATION
ON/OFF, PUSH BUTTON SWITCH
C. TECHNICAL DATA
1. Features and Benefits
Safety Meets CE and IEC 1010 requirements.
UL Listed to U.S. and Canadian Safety Standards.
Large LCD Easy to read at all angles and the
majority of lighting levels. 4000 Count.
Rubber Boot Added protection when the instrument
is dropped. (135NB does not include boot.)
Multi-function Measure all electrical characteristics
with one meter.
8
d. ACA
Range Resolution Accuracy Overload Protection
40µA 0.1µA ±0.8% of reading, Fuse* 400µA 0.001mA ±3 digits
F600V, 2A, 31CM
40mA 0.01mA 400mA 0.1mA 2A 0.001A 10A 0.01A ± 3% of reading, ± 7 digits Fuse* F600V, 10A, 31CM
e. OHM (Resistance,Ω)
Range Resolution Accuracy Overload Protection
400 0.1 ±0. 75% of reading, 600V DC or 4k 0.001k ±3 digits AC Peak 40k 0.01kΩ 400k 0.1k 4M 0.001M 40M 0.01MΩ ±1% of reading, ±3 digits
f. Diode Test
Test Voltage Max Test Current Over Load Protection
3V Approx. 1mA 600 V DC or Peak AC
g. Continuity Buzzer
Test Voltage Threshold Over Load Protection
3V <100 600 V DC or Peak AC
h. Capacitance
Range Resolution Accuracy Overload Protection
400µF 0.01µF ±2% of reading, ±3 digits 600V DC or 20000µF 0.1µF ±3% of reading, ±5 digits Peak AC
i. General Specifications
Power Supply 9 Volt Battery Battery Life 560 hrs. Alkaline Size (H x L x W) 33mm x 86mm x 187mm
(1.3” x 3.4” x 7.4”)
Weight 340g (12 oz)
3. Specifications
IEC 1010 Over Voltage:
CAT II - 1000V CAT III - 600V Pollution Degree 2
a. DCV
Range Resolution Accuracy Impedance
400mV 0.1mV ±0.5% of reading, 10M 4V 0.001V ±2 digits 40V 0.01V 400V 0.1V 1000V 1V
b. ACV (60Hz to 400Hz)
Range Resolution Accuracy Impedance
400mV 0.1mV ±0.8% of reading, 10M
±3 digits 4V 0.001V 40V 0.01V 400V 0.1V 750V 1V
c. DCA
Range Resolution Accuracy Overload
Protection
40µA 0.1µA ±0.5% of reading, Fuse* 400µA 0.001mA ±3 digits F600V, 2A, 31CM 40mA 0.01mA 400mA 0.1mA 2A 0.1mA 10A 0.01A ±1.2% of reading, Fuse*
±3 digit F600V, 10A, 31CM
9
*Warning: Use only correct size, voltage and current rated fuses. Test Leads: Use only correct type and overvoltage category rating.
*Warning: Use only correct size, voltage and current rated fuses. Test Leads: Use only correct type and overvoltage category rating.
10
2. Step by Step Procedures:
a. Measuring DC Volts
CAUTION! Do not attempt to make a voltage measurement if a test lead is plugged in the A or µmA input jack. Instrument damage and/or personal injury may result.
W
ARNING! Do not attempt to make a voltage measurement of more than 1000V or of a voltage level that is unknown.
Instrument set-up:
FUNCTION BLACK RED MINIMUM MAXIMUM
TEST LEAD TEST LEAD READING READING
DCV COM V 0.1mV 1000V
Measurement Procedure:
1. Disconnect power to circuit to be measured.
2. Plug black test lead into the COM input jack. 3 Plug red test lead into V input jack.
4. Set the rotary switch on the 135 to the desired range
in the DCV function depending on the voltage to be measured.
5. Connect test leads to circuit to be measured.
6. Reconnect power to circuit to be measured.
7. Read the voltage on the 135.
Application Notes
When measuring DC Voltage of a battery, the most accu­rate reading can be attained by testing the battery under load. To accomplish this, follow steps 1 through 4 above and the following (with the battery in holder and device turned on):
• Connect the red test lead from the meter to the positive (+) terminal of the battery.
• Connect the black test lead to the negative (-) terminal of the battery.
• Reconnect power to the circuit and read the voltage on the 135.
D. MEASUREMENT TECHNIQUES
1. Controls and Functions:
Push Buttons
Turns the 135 on and off.
Data-H Activates the Data Hold function.
Rotar
y Switch
DCV Used for measurement of DC Volts. Select the
best range for the voltage to be measured.
ACV Used for measurement of AC Volts. Select the
best range for the voltage to be measured.
DCA Used for measurement of DC Amps. Select the
best range for the current to be measured.
ACA Used for measurement of AC Amps. Select the
best range for the current to be measured.
OHM Used for measurement of Resistance, Diode Test
and Continuity Buzzer. Select the best range for the resistance to be measured.
CAP Used for measurement of Capacitance Select the
best range for the capacitance to be measured.
Input Jacks
A Red test lead connection for current measure-
ments on the 2 and 10 ACA and DCA functions.
mAµA Red test lead connection for current measure-
ment on the mA and µA DCA and ACA functions.
COM Black test lead connection for all functions.
V
Red test lead connection for OHM, DCV and ACV functions.
11
Application Notes
Disconnect power from the terminal block, find the fuse or circuit breaker that controls the block and turn it off.
Set up the meter following the steps under “Measurement Procedure” on page 13. Then proceed with the following:
Connect the red test lead to the hot side of the block and the black lead to the neutral side of the block. Reconnect power to the block and read the voltage on the meter. The reading should be approximately 110V to 130V.
Disconnect power from the block and move the red wire to ground. Reconnect power to the block and read the voltage on the meter. Typically less than 20V should exist from neutral to ground. If 110V or above exists, the block may be wired incorrectly.
1312
b. Measuring AC Volts (cont.)
Measurement Procedure:
1. Disconnect power to circuit to be measured.
2. Plug black test lead into COM input jack.
3. Plug red test lead into V input jack.
4. Set the rotary switch on the 135 to the desired range
in the ACV function depending on the voltage to be measured.
5. Connect test leads to circuit to be measured.
6. Reconnect power to circuit to be measured.
7. Read the voltage on the 135.
c. Measuring DC Amps
CAUTION! Do not attempt to make a current measurement with the test leads connected in parallel with the circuit to be tested. Test leads must be connected in series with the circuit.
WARNING! Do not attempt to make a current measurement of cir­cuits with more than 600V present. Instrument damage and/or personal injury may result.
Instrument set-up:
FUNCTION BLACK RED MINIMUM MAXIMUM
TEST LEAD TEST LEAD READING READING
DCA COM mAµA 0.1µA 1.999A
(up to 2mA range)
DCA COM A 0.01A 10.00A
(10A range only)
b. Measuring AC Volts
CAUTION! Do not attempt to make a voltage measurement if a test lead is plugged in the A or µmA input jack. Instrument damage and/or personal injury may result.
W
ARNING! Do not attempt to make a voltage measurement of more than 1000V or of a voltage level that is unknown.
Instrument set-up:
FUNCTION BLACK RED MINIMUM MAXIMUM
TEST LEAD TEST LEAD READING READING
ACV COM V 0.1mV 750V
1514
d. Measuring AC Amps
CAUTION! Do not attempt to make a current measurement with the test leads connected in parallel with the circuit to be tested. Test leads must be connected in series with the circuit.
W
ARNING! Do not attempt to make a current measurement of circuits with more than 600V present. Instrument damage and/or personal injury may result.
Instrument set-up:
FUNCTION BLACK RED MINIMUM MAXIMUM
TEST LEAD TEST LEAD READING READING
ACA COM mAµA 0.1µA 1.999A
(up to 2A range)
ACA COM A 0.01A 10.00A
(10A range only)
Measurement Procedure:
1. Disconnect power to circuit to be measured.
2. Plug black test lead into the COM input jack.
3. Plug red test lead into mAµA or A input jack
depending on value of current to be measured.
4. Set the rotary switch on the 135 to the desired range
in the ACA function depending on the current to be measured and the input jack the red test lead is inserted into.
5. Connect the test leads in series to the
circuit to be measured.
6. Reconnect power to circuit to be measured.
7. Read the current on the 135.
c. Measuring DC Amps (cont.)
Measurement Procedure:
1. Disconnect power to circuit to be measured.
2. Plug black test lead into the COM input jack.
3. Plug red test lead into mAµA or A input jack
depending on value of current to be measured.
4. Set the rotary switch on the 135 to the desired range
in the DCA function depending on the current to be measured and the input jack the red test lead is inserted into.
5. Connect test leads in series to circuit to be measured.
6. Reconnect power to circuit to be measured.
7. Read the current on the 135.
Application Notes
When measuring the DC current of a flame controller, follow the steps under “Measurement Procedure” above and then proceed with the following:
Set up the meter for making a µA measurement.
Connect the meter to the flame controller lead by opening the circuit and inserting the leads in series with the circuit as shown in the picture above.
1716
Application Notes
When measuring resistance of a motor, make sure the power is disconnected prior to testing.
Set up the meter following steps under “Measurement Procedure” on page 17, and then proceed with the following:
Connect the red test lead to one power input line of the motor and the black test lead to the other power input line of the motor. In most applications if the reading is OFL, the motor winding is open.
Connect the red test lead to the frame of the motor and the black test lead to the winding. In most applications if a reading of 0 Ohms is displayed, the winding is shorted to the motor frame (ground).
e. Measuring Resistance
WARNING! Do not attempt to make resistance measurements with circuit energized. For best results, remove the resistor completely from the circuit before attempting to measure it.
NOTE: To make accurate low ohm measurements, short the ends of test leads together and record resistance reading. Deduct this value from actual readings.
Instrument set-up:
FUNCTION BLACK RED MINIMUM MAXIMUM
TEST LEAD TEST LEAD READING READING
OHM COM V 0.1Ω 19.99MΩ
Measurement Procedure:
1. Disconnect power to circuit to be measured.
2. Plug black test lead into the COM input jack.
3. Plug red test lead into the V input jack.
4. Set the rotary switch on the 135 to the desired range
in the OHM function depending on the voltage to be
measured.
5. Connect test leads to circuit to be measured.
6. Read the resistance value on the 135.
1918
f. Measuring Diodes
CAUTION! Do not attempt to make diode measurements with circuit energized. The only way to accurately test a diode is to remove it completely from the circuit before attempting to measure it.
Instrument set-up:
FUNCTION BLACK RED MINIMUM MAXIMUM
TEST LEAD TEST LEAD READING READING
OHM( ) COM V 0.001V 2.000V
Measurement Procedure:
1. Disconnect power to the circuit to be measured.
2. Plug the black test lead into the COM input jack.
3. Plug the red test lead into the V input jack.
4. Set the rotary switch on the 135 to the position.
5. Connect the black test lead to the banded end of the diode and the red test lead to the non-banded end of the diode.
6. Reading on the display should be between 0.3 and 0.8 volts.
7. Reverse test lead connections in 5 above.
8. Reading on the display should be OFL (Overload).
NOTE: If diode reads 0 in both directions, diode is short­ed. If diode reads OFL in both directions, diode is open.
g. Measuring Capacitance
WARNING! All capacitance measurements are to be made on de-energized circuits with all capacitors discharged only. Failure to de-energize and discharge capacitors before attempting to measure them could result in instrument damage and/or personal injury.
Instrument set-up:
FUNCTION BLACK RED MINIMUM MAXIMUM
TEST LEAD TEST LEAD READING READING
COM V 0.01µF 20000µF
Measurement Procedure:
1. Disconnect power to circuit to be measured.
2. Remove capacitor from the circuit and discharge it.
3. Plug black test lead into the COM input jack.
4. Plug the red test lead into the V input jack.
5. Set the rotary switch to the function.
6. Connect test leads to capacitor to be measured.
7. Read the capacitor value on the LCD.
2120
E. ACCESSORIES*
Standard Accessories Part No.
9V Battery A009 Fuse, 2 Amp A102 Fuse, 10 Amp A110 Test Lead Set A050 Rubber Boot (135 only) A101
Optional Accessories Part No.
Deluxe Test Lead Set SDK1C IEC 1010 Deluxe Test Lead Kit TLS2000B Temperature Adapter A301 Boot Hook A103 Soft Carrying Case A100 Screw-on Alligator Clips A150 CO Attachment A701 CO Attachment w/Alarm A702 CO Attachment w/zero adjust A711
h. Continuity Buzzer
W
ARNING! Do not attempt to make continuity measurements with circuit energized.
Instrument set-up:
FUNCTION BLACK RED
TEST LEAD TEST LEAD
OHM( ) COM V
Measurement Procedure:
1. Disconnect power to the circuit to be measured.
2. Plug the black test lead into the COM input jack.
3. Plug the red test lead into the V input jack.
4. Set the rotary switch on the 135 to the position.
5. Connect the test leads to the circuit to be measured.
6. Listen for the buzzer to confirm continuity.
i. Data Hold
Press the DATA-H button at any time on any function or range to freeze the reading on the LCD display. This func­tion is very useful when measuring in locations where the display is difficult to read.
2322
G. TROUBLE SHOOTING GUIDE
Problem Probable Causes
Does not power up
• Dead or defective battery
• Broken wire from battery snap to PCB
Won’t display current readings
• Open fuse
• Open test lead
• Improperly connected to circuit under test
All functions except ohms read high
• Very weak battery that will not turn on the low battery indicator on the LCD
ACV do not read
• Very weak battery that will not turn on the low battery indicator on the LCD
F. MAINTENANCE
1. Battery Replacement: The 135 will display BAT when
the internal 9 Volt battery needs replacement. The battery is replaced as follows:
a. Disconnect and remove all test leads from live circuits
and from the 135.
b. Remove the 135 from its protective boot.
c. Remove the three screws from back of 135
housing.
d. Carefully pull apart front and rear instrument housing.
e. Remove old battery and replace it with new battery.
f. Reassemble instrument in reverse order from above.
2. Fuse Replacement: Both of the 135 “A” and “mAµA
input jacks are fuse protected. Use only Fast Blow, 600 Volt fuses with correct current ratings. Failure to do so will void all warranties. If either do not function, replace the fuse as follows:
a. Disconnect and remove all test leads from
live circuits and from the 135.
b. Remove the 135 from its protective boot.
c. Remove the three screws from the back of
the 135 housing.
d. Carefully pull apart the front and rear
instrument housing.
e. Remove the old fuse(s) and replace it
with new one(s).
f. Reassemble the instrument in reverse
order from above.
3. Cleaning your 135
Use a mild detergent and slightly damp cloth to clean
the surfaces of the 135.
WARRANTY
Please refer to product warranty card for warranty statement.
Test Products International, Inc.
9615 SW Allen Blvd., Ste. 104 Beaverton, OR USA 97005 503-520-9197 • Fax: 503-520-1225 tpiusa@msn.com
Test Products International, Ltd.
342 Bronte Road South, Unit 9 Milton, Ontario L9T5B7 Canada 905-693-8558 • Fax: 905-693-0888
Function Range
Resolution
DCV 400mV 0.1mV
4V 0.001V 40V 0.1V 400V 0.1V 1000V 1V
ACV 400mV 0.1mV
4V 0.001V 40V 0.01V 400V 0.1V 750V 1V
DCA 40µA 0.1µA
400µA 0.001mA 40mA 0.01mA 400mA 0.1mA 2A 0.1mA 10A 0.01A
ACA 40µA 0.1µA
400µA 0.001mA 40mA 0.01mA 400mA 0.1mA 2A 0.001A 10A 0.01A
OHM 400 0.1
4k 0.001kΩ 40k 0.01kΩ 400k 0.1k 4M 0.001MΩ 40M 0.01MΩ
CAP 400µF 0.01µF
20,000µF 1µF
Test Voltage Max. Test Current
Diode 2.5V Approx. 1mA
T
est Voltage Threshold
Continuity 2.5V <100
Test Products International, Inc.
L135M • copyright © 2002 Test Products International, Inc.
135 Specifications (also see pages 8-9.)
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