Toyotomi GAG-A128GVR, GAN-A128GVR, GAG-A135GVR, GAN-A135GVR, GAN-A180GVR Service Manual

...
Service Manual
MODEL: GAN/
GAGA128GVR GAN/GAGA135GVR (Refrigerant R-410A)
1
Indoor Unit:GAN-A128GVR
GAN-A135GVR
GAN-A180GVR
GAN-A240GVR
Outdoor unit: GAG-A128GVR
GAG-A135GVR
GAG-A180GVR
GAG-A240GVR
Infrared Remote control
YB1F2
Table of Contents
Summary and features ..................................................................... 1
Part 1 1.Safety Precautions............ .................................................2
Part 2 SPECIFICATIONS...................................................................3
2.1 Unit Specifications.............................................................................................3
2.2 Operation Characteristic Curve...............................................................7
2.3 CapacityVariationRatio AccordingtoTemperature...................................7
2.4 Operation Date........................................................................................8
2.5 Noise criteria curve tables for both models.............................................8
Part 3 Construction Views...............................................................9
3.1 Indoor Unit ..............................................................................................9
3.2 Outdoor Unit ............................................................................................9
5.1 ELECTRICAL DATA...............................................................................11
5.2 Electrical wiring ......................................................................................11
5.3 Printed Circuit Board ..............................................................................13
6.1 Remote Control Operations.....................................................................18
6.2 Changing batteries and notices ...............................................................21
6.3 Unit indlcation section ..............................................................................21
6.4 Unit ON/OFF button .................................................................................21
6.5 DESCRIPTION OF EACH CONTROL OPERATION ...............................22
6.7 Frequency Control ...................................................................................24
6.8 3-minutes Standby ...................................................................................24
6.9 Compressor Protection Function .............................................................24
6.10 Discharge Pipe Control ..........................................................................25
6.11 Input Current Control .............................................................................25
6.12 Freeze-up Protection Control .................................................................25
6.6 .........................................................................................24
Part 4 Refrigerant System Diagram...............................................10
Part 5 Schematic Diagram..............................................................11
Part 4 Function and Control...........................................................18
Error Detection of Temperature Sensor
Table of Contents
Part 7 INSTALLATION MANUAL.....................................................28
Part 8 EXPLODED VIEWS AND PARTS LIST....................................34
8.1 Exploded View .......................................................................................34
8.2 Parts Listt ................................................................................................37
9.1 Precautions before Performing Inspection or Repair..............................40
9.2 Confirmation ............................................................................................40
9.3 Judgement by Flashing LED of Indoor/Outdoor Unit ...............................40
9.4 How to Check simply the main part ..........................................................42
9.5 2-way, 3-way Valve Appearance ..............................................................46
10.1 Removal Procedure of Indoor Unit........................................................53
10.2 Removal Procedure of Outdoor Unit .....................................................67
7.1 Tools Required for Installation ................................................................28
7.5 Test Operation ..........................................................................................33
7.2 Installation Position Selection ..................................................................26
7.3 INSTALLATION OF INDOOR UNIT .........................................................26
7.4 INSTALLATION OF OUTDOOR UNIT .....................................................32
6.13 Heating Peak-cut Control ......................................................................26
6.14 Defrost Control ......................................................................................26
6.15 Fan Control ...........................................................................................27
Part 9 TROUBLESHOOTING.............................................................40
Part 10 Removal Procedure...........................................................53
2
1.Safety Precautions
Safety Precautions
Important!
This air conditioning system meets strict safety and
operating standards. As the installer or service person,
it is an important part of your job to install or service the
system so it operates safely and efficiently.
Follow each installation or repair step exactly as shown.
Observe all local, state, and national electrical codes.
Pay close attention to all warning and caution notices
given in this manual.
To prevent injury to the user or other people and
property damage, the following instructions must
be followed.
About the pictograms:
Erroneous handing gives a high possi-
bility to induce serious results such as
death or heavy injury.
Erroneous handing may induce serious
injury depending on the situation.
Do not supply power to the unit until all wiring and tubing
are completed or reconnected and checked.
Highly dangerous electrical voltages are used in this
system. Carefully refer to the wiring diagram and these
instructions when wiring. Improper connections and inad-
equate grounding can cause accidental injury or death.
Ground the unit following local electrical codes.
Connect all wiring tightly. Loose wiring may cause over-
heating at connection points and a possible fire hazard.
All electric work must be performed by licensed technician,ac-
cording to local regulations and the instructions given in this
manual.
There is risk of fire, electric shock, explosion, or injury.
Ask your dealer or specialized subcontractor for installation or
repair work.
Make sure the ceiling/wall is strong enough to hold the
unit’s weight. The outdoor unit shoukd be installed in a
location where air and noise emitted by the unit will not
disturb the neighbours.
Properly insulate any tubing run inside a room to prevent
"sweating" that can cause dripping and water damage to
walls and floors.
The outdoor unit must be installed on stable, level surface,
in a place where there is no accumulation of snow, leaves
or rubbish.
The unit should be installed according to the instructions
in order to minimize the risk of damage from earthquakes,
typhoons or strong winds.
When the refrigerant touches the fire elc., it was decomposed
and a poisonous gas is generated.
Use only the specified refrigerant to charge the regrigerant
circuit.
Do not mix it with any other refrigerant and do not allow air to
remain in the circuit.
Air enclosed in the circuit can cause high pressure resulting
in a rupture and other hazards.
After completing installation work, make sure that refriger-
ant gas has not leaked.
The limit density is made not to be exceeded even if the refrig-
erant leaks by any chance.
Turn the power off at the main power box (mains) before open-
ing the unit to check or repair electrical parts and wiring.
Keep your fingers and clothing away from any moving parts.
Clean up the site after you finish, remembering to check that
no metal scraps or bits of wiring have been left inside the unit
being serviced.
The unit must be properly earth connected.
Caution
Warning
Warning
Caution
Never indtall on the place where a combustible gas might
leak. The gas may ignite or explode when the gas leaks and
collects in surround of the unit.
When the unit is installed at telecommunication centers or
hospitals, take a proper provision against noise.
When installing at a watery place, provide an electric leak
breaker.
Do not wash the unit with water.
Be very careful about unit transportation.The unit shoukd not
be carried by only one person if it is more than 20kg. It occasion-
ally causes the damage of th unit and health to be impaired.
Do not touch the heat exchanger fins whth your bear hands.
Doing so may cut your hands.
Do not touch the compressor or refrigerant piping whithout
wearing glove on your hands. Touching directly such part can
cause a burn or frostbite as it becomes high or low temperature
according to the refrigerant state.
Do not operate the air conditioner without the air filter set
place. Dust may accumulate, and cause a failure.
At emergency (if you smell something burning), stop opera-
tion and turn the power source switch off.
3
2.SPECIFICATIONS
COOLING HEATING
High Hz 78 98
Standard Hz 53 72
Low Hz 15 24
High W / Btu/h 3230 / 11000 4100 / 14000
Standard W / Btu/h 2650 / 9000 3520 / 12000
Low W / Btu/h 450 / 1500 450 / 1500
High W 1350 1450
Standard W 800 950
Low W 200 200
W 1420 1550
A6.36.8
H
m
3
/h
M
m
3
/h
L
m
3
/h
l/h
W/W
Hr/min Mr/min
Lr/min
W ȝF
A
mm
mm mm
mm
W
A HdB (A) MdB (A)
LdB (A) HdB (A) MdB (A)
LdB (A)
mm mm
kg
610×294×24
8/11
38
48
770×283×201 844×342×261
24
40 34
30
MP24BA
1.5
PCB 3.15A
1.2
0.16
Cross flow fan – 1
ij92X594
Aluminum fin-copper tube
7
2-1.4
8/11
GAN/GAGA128GVR
220-240V
520
0.8
3.3/3.7 A/A
GAN A128GVR
1100
10
770x283x201 844x342x261
24
40 34
1.5
PCB 3.15A
38
48
30
10
900
1.2
700
3.3 A/A
NOT AVAILABLE
1100
NOT AVAILABLE
220-240V
520
0.8
1420
6.3
800
2650 / 9000
450 / 1500
COOLING
Energy Class
EER / C.O.P
Speed
Fan Motor
Indoor unit
Model
Function Rated Voltage
Rated Input
Frequency (Inverter different Compressor speed) Total Capacity (Inverter different Compressor speed) Power Input (Inverter different Compressor speed)
78
3230 / 11000
200
1350
53 15
Ai
r Flow Volum e
Rated Current
Fus e (A)
Dim ension (W×H×D) ( mm )
Fan
Evaporator
Swing Moto r
Coil length (l)×height (H)× coil width (L)
Output
Type-Pi ece
Dimension of Package (L×W×H) Net Weight /Gross Weight
Output Capacitor RLA
Diameter-Length
Pipe Diameter Row-Fin Gap
Sound Pressure Level
Sound Power Level
2-1.4
61 0X2 94 X24
MP24BA
0.16
Cross flow fan - 1
ij92X594
Aluminum fin-copper tube
Model
370
280
370
280
900 700
Dehumidifying Volume
7
Remarks:
Rating conditions are:
Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.
Outdoor air temperature 35°C D.B. / 24°C W.B.
Heating: Indoor air temperature 20°C D.B.
Outdoor air temperature 7°C D.B. / 6°C W.B.
2.1 Unit Specifications
Specifications
4
N0T AVAILABLE GAG A128GVR
Manufacturer/trademark DIT/daikin DIT/daikin
1YC23AEXD 1YC23AEXD
L.R.A. (A) A 4 4
RLA(A) A 4 4
Power Input(W) W 600W 600W
CS-7SA CS-7SA
Capillary Capillary
Transducer starting Transducer starting
ć
5~43 -7~43
Aluminum fin-copper tube Aluminum fin-copper tube
Pipe Diameter mm 7 7
Rows-Fin Gap m m 1-1.4 1-1.4
mm 647X528X19.05 647X528X19.05
Speed rpm 930 930
Output of Fan Motor W 30 30
RLA A 0.236 0.236
Capacitor ȝF2 2
m
3
/h
1600 1600
Axial fan -1 Axial fan -1
Diameter mm 370 370
Auto defrost Auto defrost
T1 T1
II
IP24 IP24
Mp a 3 .8 3. 8
Mp a 1 .2 1. 2
dB (A) 51 51
dB (A) 61 61
mm 658x550x275 658x550x275
mm 771x348x592 771x348x592
kg 27/31 28/32
R410A R410A
Weight kg 0.74 0.74
Length (m) m
55
Gas additional charge g/m
20 20
Liquid Pipe Diam eter mm
6(1/4”)
6(1/4”)
Gas Pipe Diameter mm
9.52(3/8”)
9.52(3/8”)
m5 5
m15 15
Starting Method
Type
Defrosting Method
Overload Protector
Air Flow Volume of Outdoor Unit
Outdoor Unit
Compress
or
Fan
Fan Motor
Working Temp Range
Heat Exchanger Coil
Coil
Model
Coil length (l) x height (H) x coil width (L)
Throttling Method
Moisture Protection
Permissible Excessive Operating Pressure for the Discharge Side Permissible Excessive Operating Pressure for the Suction Side
Type-Piece
Climate Type
Isolation
Dimension (W×H×D)
Dimension of Package (L×W×H)
Sound Pressure Level
Sound Power Level
Net Weight /Gross Weight
Connection
Pipe
Max. In terunit Pipi ng Length
Max. In terunit Height Difference
Refrigerant
Name of refrigerant
Specifications
Rotary type
Rotary type
5
COOLING HEATIN G
High Hz 92 108
Standard Hz 72 78
Low Hz 15 24 High W / Btu/h 3960 / 13500 5130 / 17500
Standard W / Btu/h 3530 / 12000 4100 / 13990
Low W / Btu/h 600 / 2000 600 / 2000 High W 1450 1550
Standard W 1100 1135
Low W 220 220
W 1550 1650
A6.57.8
H
m
3
/h
M
m
3
/h
L
m
3
/h
l/h
W/W
Hr/min Mr/min Lr/min
W
ȝF
A
mm
mm mm
mm
W
A HdB (A) MdB (A)
LdB (A) HdB (A) MdB (A)
LdB (A)
mm mm
kg
610×294×24
9/12
39
49
770×283×201 844×342×261
25
41 35
31
MP24BA
1.5
PCB 3.15A
1.2
0.16
Cross flow fan – 1
ij92X594
Aluminum fin-copper tube
7
2-1.4
9/12
GAN/GAGA135GVR
220-240V
560
1.5
3.21/3.61 A/A
GAN A135GVR
1150
10
770x283x201 844x342x261
25
41 35
1.5
PCB 3.15A
39
49
31
10
950
1.2
750
3.21 A/A
NOT AVAILABLE
1150
NOT AVAILABLE
220-240V
560
1.5
1550
6.5
1100
3530 / 12000
600 / 2000
COOLING
Energy Class
EER / C.O.P
Speed
Fan Motor
Indoor unit
Model
Function Rated Voltage
Rated Input
Frequency (Inverter different Compressor speed) Total Capacity (Inverter different Compressor speed) Power Input (Inverter different Compressor speed)
92
3960 / 13500
220
1450
72 15
Ai
r Flow Volum e
Rated Current
Fus e (A)
Dimension (W×H×D) ( mm)
Fan
Evaporator
Swing Moto r
Coil length (l)×height (H)× coil width (L)
Output
Type-Pi ece
Dimension of Package (L×W×H) Net Weight /Gross Weight
Output Capacitor RLA
Diameter-Length
Pipe Diameter Row-Fin Gap
Sound Pressure Level
Sound Power Level
2-1.4
610X294X24
MP24BA
0.16
Cross flow fan - 1
ij92X594
Aluminum fin-copper tube
Model
410
300
410
300
950 750
Dehumidifying Volume
7
Remarks:
Rating conditions are:
Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.
Outdoor air temperature 35°C D.B. / 24°C W.B.
Heating: Indoor air temperature 20°C D.B.
Outdoor air temperature 7°C D.B. / 6°C W.B.
Models GAN/GAGA135GVR
Specifications
6
NOT AVAILABLE GAG-A135GVR
Manufacturer/trademark DIT/daikin DIT/daikin
1YC23AEXD 1YC23AEXD
L.R.A. (A) A 4 4
RLA(A) A 4 4
Power Input(W) W 600W 600W
CS-7SA CS-7SA
Capillary Capillary
Transducer starting Transducer starting
ć
5~43 -7~43
Aluminum fin-copper tube Aluminum fin-copper tube
Pipe Diameter mm 7 7
Rows-Fin Gap m m 2-1.4 2-1.4
mm 647X528X38.1 647X528X38.1
Speed rpm 930 930
Output of Fan Motor W 30 30
RLA A 0.236 0.236
Capacitor ȝF2 2
m
3
/h
1600 1600
Axial fan -1 Axial fan -1
Diameter mm 370 370
Auto defrost Auto defrost
T1 T1
II
IP24 IP24
Mp a 3 .8 3. 8
Mp a 1 .2 1. 2
dB (A) 53 53
dB (A) 63 63
mm 658x550x275 658x550x275
mm 771x348x592 771x348x592
kg 29/33 30/34
R410A R410A
Weight kg 1.0 1.0
Length (m) m
55
Gas additional charge g/m
20 20
Liquid Pipe Diam eter mm
6(1/4”)
6(1/4”)
Gas Pipe Diameter mm
9.52(3/8”)
9.52(3/8”)
m5 5
m15 15
Starting Method
Type
Defrosting Method
Overload Protector
Air Flow Volume of Outdoor Unit
Outdoor Unit
Compress
or
Fan
Fan Motor
Working Temp Range
Heat Exchanger Coil
Coil
Model
Coil length (l) x height (H) x coil width (L)
Throttling Method
Moisture Protection
Permissible Excessive Operating Pressure for the Discharge Side Permissible Excessive Operating Pressure for the Suction Side
Type-Piece
Climate Type
Isolation
Dimension (W×H×D)
Dimension of Package (L×W×H)
Sound Pressure Level
Sound Power Level
Net Weight /Gross Weight
Connection
Pipe
Max. In terunit Pipi ng Length
Max. In terunit Height Difference
Refrigerant
Name of refrigerant
Specifications
Rotary type
Rotary type
7
2.2 Operation Characteristic Curve
0
1
2
3
4
5
6
7
8
9
10
0 20 40 60 80 100 120
Condition Indoor:DB 27ć WB19ć Indoor air flow: Super High Pipe length:5m Voltage:230V
Compressor Speed(rps)
0
1
2
3
4
5
6
7
8
0 20 40 60 80 100 120
Condition Indoor:DB 20ć Indoor air flow: Super High Pipe length:5m Voltage:230V
Compressor Speed(rps)
Cooling
Heating
Current(A)
Current(A)
2.3 Capacity Variation Ratio According to Temperature
50
60
70
80
90
100
110
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Capacity ratio(%)
Condition Indoor:DB27℃ WB19℃ Indoor air flow: Super High Pipe length:5m
Outdoor temp. (°C)
0
20
40
60
80
100
120
-15 -10 -5 0 5 10
Capacity ratio(%)
Condition Indoor:DB20 Indoor air flow: Super High Pipe length:5m
Outdoor temp. (°C)
Cooling Heating
Specifications
8
Cooling
Heating
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U
bent. (Thermistor themometer)
(2) Connecting piping condition : 5 m
2.4 Operation Date
Indoor Outdoor
09K 0.9 to 1.1 53
12K 0.8 to 1.0 72
Outdoor
Fan Mode
Compressor
Revolution(rps )
27/19 35/24 Super High 930rpm
Temp. Condition(ć)
Mode l
Standard
Pressure(Mpa)
Indoor Fan
Mode
Indoor Outdoor
09K 2.3 to 2.5 72
12K 2.4 to 2.6 78
Outdoo r
Fan Mode
Compressor
Revolution(rps)
20/- 7/6 Super High 930rpm
Temp. Condition(ᲇ)
Model
Standard
Pressure(Mpa)
Indoor Fan
Mode
Specifications
2.5 Noise criteria curve tables for both models
40
42
44
46
48
50
52
54
20 4030 50 60 70 80
Compressor frequency(Hz)
Noise dB(A)
Heating
Cooling
40
30
20
Indoor side noise when blowing
Indoor fan motor rotating speed
Low
Middle
High
12K
09K
9
3. Construction Views
3.1 Indoor Unit
3.2 Outdoor Unit
708
658
274
551
317
470
299
Constrction views
770
201
283
548.5
258.5
126.5
770
283
10
4. Refrigerant System Diagram
INDOO NI O DOO NI
HA
CHAN
( VAPO A O )
HA
CHAN
(COND NS )
COMP SSO
AS SID
3-WA VALV
LI ID SID
3-WA VALV
COOLIN
HAIN
Accumlator
Discharge
Suction
Muffler
4-Way al e
CapillaryStrainer Strainer
Refrigerant pipe diameter
Liquid : 1/4" (6 mm)
Gas : 3/8" (9.52 mm)
INDOO NI O DOO NI
HA
CHAN
( VAPO A O )
HA
CHAN
(COND NS )
COMP SSO
AS SID
3-WA VALV
LI ID SID
2-WA VALV
COOLIN
Accumlator
Discharge
Suction
Muffler
CapillaryStrainer Strainer
(1)Cooling Only Models
(2)Cooling & Heating Models
Refrigerant System Diagram
11
5. Schematic Diagram
5.1 ELECTRICAL DATA
5.2 Electrical wiring
Outdoor Unit
Symbol Color symbol Symbol Color symbol
WH
WHITE
BN
BROWN
YE
YEL LOW
BL
BLUE
RD
RED
BK
BLACK
YEGN
YELLOW GREEN PROTECTIVE EARTH
Symbol Parts name Symbol Color symbol
L1
REACROR
WH
WHITE
PCB1~PCB2
PRINTED CIRCUIT BOARD
YE
YEL LOW
S10/S11S40/S70/S80/S90
CONNECTOR
RD
RED
SAT
OVERLOAD
BN
BROWN
COMP
COMPRESSOR
BL
BLUE
PROTECTIVE EARTH
BK
BLACK
YEGN
YELLOW GREEN
to the models with cold-plasma function.
NO : he parts with bro en line is applicable
NAO
COOL PLASMA
H AL H-L H AL H-N
AP2
MO O
SWIN
DISPLA
O DOO NI
B
M.S NSO
OOM
M.S NSO
AN
MO O
P
M1
P
SWIN - D
DISP2
L-O
AC-L
AP1
B
BN
BK
COM-O
N
P
BN
BK
2
0
DISP1
1
2
N
3
N
N
B
B
N(1)
L
BN
POW
M2
N
OOM
B
0
VAPO A O
Indoor Unit
Indoor Unit
Schematic Diagram
12
Outdoor Unit
Models NOT AVAILABLE
N
X
E
CB
C
S
C
E
E
CB
V
W
0
0
0
S90
SS0
H
HN
HN
H
H
H
FN
S70
CO
H
H
S
E
S0
E
EE
X
YE N
OO
V
W
B
BN
B
YE N
YE
O
CBO
B
WH
YE N
BN
B
B
B
BN
B
YE N
WH
YE B
YE N
YE N
O
EXH S E SENSO
E SENSO
OOOOBE
E SENSO
E EC IC BOX
S B SSY
YE N
IN OO NI
W NIN
'y
!
C+ C CB 0V
Models GAG A128GVR, GAG A135GVR
W
V
OO
YE N
X
YV
EE
E
S0
E
S
H
H
CO
S70
H
H
H
HN
HN
H
S0 S
S80S90
0
0
0
W
V
CB
E
E
C
S
C
CB
E
X
N
WA NIN
Please don't touch any terminal when the oltage of
pre ent the ris of electrical shoc
terminal DC and DC- at PCB2 is higher than 30V to
IN OO NI
YE N
CBO
S B SSY
E EC IC BOX
E SENSO
OBE OOO
E SENSO
E SENSO
EXH S
O
YE N
YE N
BYE
WH
YE N
B
BN
B
B
B
BN
YE N
WH
B
O
YE
FN
YE N
B
BN
B
Schematic Diagram
13
5.3 Printed Circuit Board
TOP VIEW
BOTTOM VIEW
Schematic Diagram
14
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ZLUHXQGHU YROWDJH
FRPPXQLFDWLRQ ZLUH
GLVSDO\ ERDUG
LQIUDUHG UHFHLYHU
Schematic Diagram
ground wire
15
TOP VIEW
BOTTOM VIEW
Schematic Diagram
16
FRONT VIEW
BOTTOM VIEW
Schematic Diagram
17
TOP VIEW
BOTTOM VIEW
Schematic Diagram
18
6. Function and Control
6.1 Remote Control Operations
AUTO
COOL
DRY
FAN
HEAT (Note:no for coolling
FAN
FAN speed button
Press this button once, fan speed will change as below:
Auto
Low speed Middle speed
High speed
Note:Under the Dry mode, the fan speed isn't
Simpleness swing mode is defaulted for wireless remote control, in this mode, press this button,
(ˇ/ˉ)
ćDŽ
Note: Be sure that there are no obstructions between receiver and remote control; Don't drop or throw the remote control; Don't let any liquid in the remote control and put the remote control
directly under the sunlight or any place where is very hot
.
Signal transmitter
Remote control
ON/OFF
ON/OFF button
Press this button, the unit will be started or stopped,
which can clear the timer or sleeping function of last time.
only unit)
TEMP.
button
(ˇ/ˉ)
When press +button , the setting temp. will b
e
increased by 1 ,When press -button,the setting temp. will be decreased by 1
The temp. will be changed quickly the button continuously and setting temp. range
ć
is
by pressing
Swing up and down button
ć
below.
Press this button, the running mode
will change as
Mode button
MODE
FAN
AUTO
OPER
HEALTH
AIR
FILTER
TURBO
ON/OFF
BLOW
HOUR
HUMIDITY
ON/OFF
MODE
FAN
BLOW
TURBO
TEMP
TIMER
SLEEP
LIGHT
could turn on or turn off the Up and down
swing function. When unit is turned off, synchronously press "+" and Up and down swing buttons, it could be switched between the simpleness swing mode and stationary swing mode, at this time,
blinks 2 seconds.
In Stationary swing mode, press this button,the angle for Up and down swing as show in below:
When up and down swing louver is working, when turn off the unit, the siwng louver will
immediately stop at current position.
shows up and down swing louver swings back
and forth as show in the above figure.
adjustable, low fan speed is imperative, but when operating this button, the wireless remote control will send this signal.
Function and Control
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