Toyota Corolla 2004 Repair Manual - BACK WINDOW GLASS
70–16
–WINDSHIELD/WINDOWGLASS/MIRROR BACK WINDOW GLASS
REPLACEMENT
HINT:
Installation is according to the reverse order of the removal.
1. REMOVE REAR DOOR WEATHERSTRIP RH (See page 76–21)
2. REMOVE REAR DOOR WEATHERSTRIP LH (See page 76–21)
3. REMOVE REAR SEAT CUSHION ASSY (See page 72–6, 72–8)
4. REMOVE REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT) (See page 72–8)
5. REMOVE SEPARATE TYPE REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT)
(See page 72–6)
6. REMOVE SEPARATE TYPE REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT)
(See page 72–6)
7. REMOVE ROOM PARTITION BOARD RH (SEPARATED TYPE REAR SEAT)
8. REMOVE ROOM PARTITION BOARD LH (SEPARATED TYPE REAR SEAT)
9. REMOVE ROOF SIDE GARNISH INNER RH (See page 76–21)
10. REMOVE ROOF SIDE GARNISH INNER LH (See page 76–21)
11. REMOVE PACKAGE TRAY TRIM PANEL ASSY (See page 61–15)
700GQ–01
2–Piece Type
1–Piece Type
Cut
Cut
B50453
12. REMOVE BACK WINDOW MOULDING OUTSIDE
UPPER
(a) Using a knife, cut off the moulding as shown in the illustra-
tion.
NOTICE:
Do not damage the body with the knife.
(b) Remove the remaining moulding.
HINT:
When removing, make a cut partly, pull and remove it by hand.
13. REMOVE BACK WINDOW GLASS
HINT:
Depending on a vehicle type, either a 1–piece type or a 2–piece
type of stopper is installed.
2004 COROLLA (RM1037U)
B57276
1751Author: Date:
Stopper
Piano Wire
B50454
BO3986
70–17
–WINDSHIELD/WINDOWGLASS/MIRROR BACK WINDOW GLASS
(a) Push a piano wire through between the body and glass
from the interior.
(b) Apply protective tape to the outer surface to keep the sur-
face from being scratched.
(c) Tie both wire ends to wooden blocks or similar objects.
NOTICE:
When separating the glass, take care not to damage
the paint and interior/exterior ornaments.
To prevent the piano wire to be cut, do not cross it.
(d) Cut the adhesive by pulling the piano wire around it.
(e) Using a suction rubber, remove the glass.
NOTICE:
Leave as much adhesive on the body as possible when cutting off the glass.
14. CLEAN BACK WINDOW GLASS
(a) Using a scraper, remove the damaged stoppers, dam and
adhesive sticking to the glass.
(b) Clean the outer circumference of the glass with white gas-
oline.
NOTICE:
Do not touch the glass after cleaning it.
Be careful not to damage the body.
15. INSTALL BACK WINDOW GLASS STOPPER NO.1
(a) Install 2 new back window glass stoppers No.1 to the body.
16. INSTALL BACK WINDW GLASS STOPPER NO.2
(a) Coat the installation part of the stopper with Primer G.
NOTICE:
Dry the primer coating for 3 minutes or more.
Do not apply too much primer.
(b) Install 2 new back window glass stoppers No.2 onto the
ABA
glass as shown in the illustration.
A: 40.0 mm (1.575 in.)
B59837
B: 11.3 mm (0.445 in.)
17. INSTALL BACK WINDOW GLASS ADHESIVE DAM
(a) Coat the installation part of the window glass adhesive dam with Primer G.
NOTICE:
Dry the primer coating for 3 minutes or more.
Do not apply too much primer.
2004 COROLLA (RM1037U)
1752Author: Date:
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