Toyota Corolla 2004 Repair Manual - SPIRAL CABLE SUB–ASSY

60–22

–SUPPLEMENTAL RESTRAINT SYSTEM SPIRAL CABLE SUB–ASSY

REPLACEMENT

HINT:
COMPONENTS: See page 60–12

1. PRECAUTION (See page 60–1)

2. DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60–1 )

3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

(a) Check that the front wheels are facing straight ahead.

4. REMOVE HORN BUTTON ASSY (See page 60–13)

5. REMOVE STEERING WHEEL ASSY (See page 50–8)

SST 09950–50013 (09951–05010, 09952–05010, 09953–05020, 09954–05021)

6. REMOVE STEERING COLUMN COVER

6007I–04

: Claws

7. REMOVE SPIRAL CABLE SUB–ASSY

(a) Disconnect the airbag connector and the connector from

the spiral cable sub–assy.

(b) Release the 3 claws and remove the spiral cable sub–

assy.

H42123

8. INSPECT SPIRAL CABLE SUB–ASSY (See page 60–8 )

(a) If the following condition is identified, replace the spiral cable sub–assy with a new one.

Condition:
Scratches or cracks on the connector
Cracks, dents or chipping of the spiral cable sub–assy

9. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

(a) Check that the front wheels are facing straight ahead.

10. INSTALL SPIRAL CABLE SUB–ASSY

(a) Set the turn signal switch in neutral position.

NOTICE:
Make sure of the neutral position since the pin of the turn signal switch may be snapped.

(b) Engage the 3 claws and install the spiral cable sub–assy.

NOTICE:
When replacing the spiral cable sub–assy with a new one, remove the lock pin before installing the
handle.

(c) Connect the airbag connector and the connector connecting to the spiral cable sub–assy.
(d) Install the steering column cover with the 3 screws.

2004 COROLLA (RM1037U)

1636Author: Date:

60–23

–SUPPLEMENTAL RESTRAINT SYSTEM SPIRAL CABLE SUB–ASSY

11. CENTER SPIRAL CABLE

(a) Check that the ignition switch is turned to OFF.
(b) Check that the battery negative terminal is disconnected.

NOTICE:
Do not start the operation for 90 seconds after removing
the terminal.

(c) Turn the cable counterclockwise by hand until it becomes

harder to turn.
HINT:
The cable will rotate about 2.5 turns to either left or right of the
center.

H41415

(d) Then rotate the cable clockwise about 2.5 turns to align

the marks.

Matchmarks

H41416

12. INSTALL STEERING WHEEL ASSY (See page 50–8)

Torque: 50 N⋅m (510 kgf⋅cm, 37 ft⋅lbf)

13. INSTALL HORN BUTTON ASSY (See page 60–13)

Torque: 8.8 N⋅m (90 kgf⋅cm, 78 in.⋅lbf)

14. INSPECT HORN BUTTON ASSY (See page 60–8)

15. INSPECT SRS WARNING LIGHT (See page 05–424)

2004 COROLLA (RM1037U)

1637Author: Date: