Toyota Corolla 2004 Repair Manual - COOLER COMPRESSOR ASSY

55–34

–HEATER & AIR CONDITIONER COOLER COMPRESSOR ASSY

REPLACEMENT

HINT:
COMPONENTS: See page 55–33

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page 55–11)

SST 07110–58060 (07117–58080, 07117–58090, 07117–78050, 07117–88060, 07117–88070,

07117–88080)

2. DISCONNECT COOLER REFRIGERANT SUCTION
HOSE NO.1

(a) Remove the bolt and disconnect the cooler refrigerant

suction hose No. 1 from the compressor and magnetic
clutch.

(b) Remove the O–ring from the cooler refrigerant suction

hose No. 1.

NOTICE:

I32458

Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matter from entering.

3. DISCONNECT DISCHARGE HOSE SUB–ASSY

(a) Remove the bolt and disconnect the discharge hose sub–

assy from the compressor and magnetic clutch.

(b) Remove the O–ring from the discharge hose sub–assy.

NOTICE:
Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matter from entering.

550J0–01

I32459

4. REMOVE ENGINE UNDER COVER RH

5. REMOVE FAN AND GENERATOR V BELT (See page 14–4)

6. REMOVE COMPRESSOR AND MAGNETIC CLUTCH

(a) Disconnect the connector.
(b) Remove the 3 bolts and compressor and magnetic clutch.

I32421

7. REMOVE MAGNET CLUTCH ASSY

(a) Place the compressor and magnetic clutch in vise.

2004 COROLLA (RM1037U)

1604Author: Date:

I32422

55–35

–HEATER & AIR CONDITIONER COOLER COMPRESSOR ASSY

(b) Using a vise pliers, hold the magnet clutch hub.
(c) Remove the bolt, magnet clutch hub and magnet clutch

washer.

(d) Using a snap ring expander, remove the snap ring and

magnet clutch rotor.

(e) Remove the screw, disconnect the connector.

E37091

(f) Using a snap ring expander, remove the snap ring and

E50116

8. REMOVE COOLER COMPRESSOR ASSY

9. INSTALL MAGNET CLUTCH ASSY

(a) Matching the parts shown in the illustration, install the

magnet clutch starter.

magnet clutch starter.

2004 COROLLA (RM1037U)

I32460

1605Author: Date: