Toyota Corolla 2004 Repair Manual - CLUTCH SYSTEM

42–1

–CLUTCH CLUTCH SYSTEM (MTM)

CLUTCH SYSTEM (MTM)

4203K–01

PROBLEM SYMPTOMS TABLE

HINT:
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.

Symptom Suspect Area See page

Clutch grabs/chatters

Clutch pedal spongy

Clutch noisy

Clutch slips

Clutch does not disengage

5. Engine mounting (Loosen)

6. Clutch disc assy (Runout is excessive)

7. Clutch disc assy (Oily)

8. Clutch disc assy (Worn out)

9. Clutch disc torsion rubber (Damaged)

10.Clutch disc assy (Glazed)

11.Diaphragm spring (Out of tip alignment)

1. Clutch Line (Air in line)

2. Master cylinder cup (Damaged)

3. Release cylinder rubber (Damaged)

1. Clutch release bearing assy (Worn, dirty, or damaged)

2. Clutch disc torsion rubber (Damaged)

1. Clutch pedal (Free play out of adjustment)

2. Clutch disc assy (Oily)

3. Clutch disc assy (Worn out)

4. Diaphragm spring (Damaged)

5. Pressure plate (Distortion)

6. Flywheel sub–assy (Distortion)

1. Clutch pedal (Free play out of adjustment)

2. Clutch line (Air in line)

3. Master cylinder cup (Damaged)

4. Release cylinder cup (Damaged)

5. Clutch disc assy (Out of true)

6. Clutch disc assy (Runout of excessive)

7. Clutch disc assy (Lining broken)

8. Clutch disc assy (Dirty or burned)

9. Clutch disc assy (Oily)

10.Clutch disc assy (Lack of spline grease)

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42–18
42–18
42–18
42–18
42–18
42–18

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42–10
42–15

42–15
42–18

42–2
42–18
42–18
42–18
42–18

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42–2

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42–10
42–15
42–18
42–18
42–18
42–18
42–18
42–18

2004 COROLLA (RM1037U)

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