Toyota Corolla 2004 Repair Manual - MANUAL TRANSAXLE ASSY

–MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY

REPLACEMENT

HINT:
COMPONENTS: See page 41–15

1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

2. REMOVE FRONT WHEELS

3. REMOVE ENGINE UNDER COVER LH

4. REMOVE ENGINE UNDER COVER RH

5. REMOVE EXHAUST PIPE (See page 15–2)

6. DRAIN TRANSAXLE OIL

7. REMOVE HOOD SUB–ASSY

8. REMOVE CYLINDER HEAD COVER NO.2

9. REMOVE AIR CLEANER ASSY

10. REMOVE BATTERY CLAMP SUB–ASSY

11. REMOVE BATTERY

12. REMOVE BATTERY TRAY

41–17

4107D–02

13. REMOVE BATTERY CARRIER

(a) Remove the 4 bolts and battery carrier.

C80159

14. REMOVE CRUISE CONTROL ACTUATOR ASSY (W/ CRUISE CONTROL) (See page 82–4 )

15. DISCONNECT WIRE HARNESS

(a) Disconnect the wire harness clamp.
(b) Remove the 2 bolts and disconnect the 2 wire harness

brackets.

2004 COROLLA (RM1037U)

C95746

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41–18

–MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY

(c) Remove the 2 bolts and 2 ground cables.

C95747

16. DISCONNECT CONNECTOR

(a) Disconnect the back–up lamp switch connector.

D11552

D11558

D26730

(b) w/o ABS:

Disconnect the speed sensor connector.

17. SEPARATE CLUTCH RELEASE CYLINDER ASSY

(a) Remove the 5 bolts, separate the release cylinder assy

with clutch piping from the transaxle.

2004 COROLLA (RM1037U)

18. SEPARATE FLOOR SHIFT CABLE TRANSMISSION
CONTROL SHIFT

(a) Remove the clip, washer and disconnect the shift cable

from the transaxle.

(b) Remove the clip and disconnect the shift cable from the

bracket.

D26696

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D26768

41–19

–MANUAL TRANSMISSION/TRANSAXLE MANUAL TRANSAXLE ASSY

19. SEPARATE FLOOR SHIFT CABLE TRANSMISSION
CONTROL SELECT

(a) Remove the clip, washer and disconnect the select cable

from the transaxle.

(b) Remove the clip and disconnect the select cable from the

bracket.

20. REMOVE STARTER ASSY

(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the connector.
(c) Remove the 2 bolts and starter assy.

D11561

21. SEPARATE STEERING INTERMEDIATE SHAFT (See page 51–18)

22. REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30–6)

SST 09520–01010, 09520–24010 (09520–32040)

23. REMOVE FRONT DRIVE SHAFT ASSY RH

HINT:
Remove the RH side by the same procedures as LH side.

SST 09520–01010, 09520–24010 (09520–32040)

24. SEPARATE RETURN TUBE SUB–ASSY (See page 51–18)

SST 09023–12700

25. SEPARATE PRESSURE FEED TUBE ASSY (See page 51–18)

26. SUSPEND ENGINE ASSY

(a) Remove the 2 PCV hoses.
(b) Install the 2 hangers in the correct direction.

Parts No.:
Engine hanger: 12281–22021
No.1 engine hanger: 12281–15040
Bolt: 91512–B1016
Torque: 38 N⋅m (387 kgf⋅cm, 28 ft⋅lbf)

F16861

(c) Attach the engine chain hoist to the hangers.

CAUTION:
Do not attempt to hang the engine by hooking the chain to
any other part.

27. REMOVE FRONT SUSPENSION CROSSMEMBER SUB–ASSY (See page 26–13)

28. SUPPORT MANUAL TRANSAXLE ASSY

(a) Support the transaxle with a transmission jack.

2004 COROLLA (RM1037U)

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