Toyota Corolla 2004 Repair Manual - AUTOMATIC TRANSAXLE ASSY

–AUTOMA TIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (ATM)

REPLACEMENT

1. REMOVE HOOD SUB–ASSY

2. REMOVE CYLINDER HEAD COVER NO.2

3. REMOVE BATTERY

4. REMOVE BATTERY CARRIER

(a) Remove the 4 bolts and battery carrier.

C80159

5. REMOVE AIR CLEANER ASSEMBLY WITH HOSE

40–9

400LK–02

6. REMOVE FLOOR SHIFT CABLE TRANSMISSION
CONTROL SHIFT

(a) Remove the nut from the control shaft lever.
(b) Disconnect the control cable from the control shaft lever.
(c) Remove the clip and disconnect the control cable from

the control cable bracket.

C96147

7. REMOVE TRANSMISSION CONTROL CABLE
SUPPORT

(a) Disconnect the wire harness clamp and control cable

from the control cable support.

(b) Remove the bolt and control cable support.

C95750

8. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1

(a) Remove the 2 bolts and control cable bracket.

2004 COROLLA (RM1037U)

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40–10

–AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (ATM)

9. DISCONNECT WIRE HARNESS

(a) Remove the 2 bolts and disconnect the 2 wire harnesses.
(b) Remove the bolt and disconnect the wire harness clamp

bracket.

C93666

(c) Remove the bolt and disconnect the wire harness clamp

bracket.

C93643

10. DISCONNECT CONNECTOR

(a) Disconnect the transmission wire connector.
(b) Disconnect the park/neutral position switch connector.
(c) w/o ABS:

Disconnect the speedometer sensor connector.

11. REMOVE TRANSMISSION OIL FILLER TUBE
SUB–ASSY

(a) Remove the ATF lever gauge.
(b) Remove the 2 bolts, oil cooler tube clamp and oil filler

tube.

(c) Remove the O–ring from the oil filler tube.

D09961

12. DISCONNECT OIL COOLER INLET TUBE NO.1

(a) Using SST, disconnect the oil cooler inlet tube No. 1.

SST 09023–12700

SST

C93646

13. DISCONNECT OIL COOLER OUTLET TUBE NO.1

(a) Using SST, disconnect the oil cooler outlet tube No. 1.

SST 09023–12700

2004 COROLLA (RM1037U)

1360Author: Date:

–AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (ATM)

14. DISCONNECT OXYGEN SENSOR CONNECTOR

(a) Remove the foot rest.
(b) Pull up the floor carpet.
(c) Disconnect the oxygen sensor connector.

40–11

No. 1
Engine Hanger

No. 2
Engine Hanger

15. SUSPEND ENGINE ASSY

(a) Disconnect the 2 PCV hoses.
(b) Install the No.1 and No.2 engine hangers in the correct

direction.

Parts No.:
No.1 engine hanger: 12281–22021
No.2 engine hanger: 12281–15040
Bolt: 91512–B1016

Front

Rear

D25372

Torque: 38 N⋅m (387 kgf⋅cm, 28 ft⋅lbf)

(c) Attach the engine chain hoist to the engine hangers.

CAUTION:
Do not attempt to hang the engine by hooking the chain to
any other parts.

16. REMOVE FRONT WHEELS

17. REMOVE ENGINE UNDER COVER RH

18. REMOVE ENGINE UNDER COVER LH

19. DRAIN AUTOMATIC TRANSAXLE FLUID

(a) Remove the drain plug and gasket, and drain ATF.
(b) Install a new gasket and drain plug.

Torque: 17.5 N⋅m (178 kgf⋅cm, 13 ft⋅lbf)

20. REMOVE EXHAUST PIPE ASSY FRONT (See page 15–2)

21. REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30–6)

SST 09520–01010, 09520–24010 (09520–32040)

22. REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30–6)

SST 09520–01010, 09520–24010 (09520–32040)

23. REMOVE AUTOMATIC TRANSMISSION CASE PROTECTOR

(a) Remove the 2 bolts and case protector.

24. REMOVE STARTER ASSY

(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the connector.
(c) Remove the 2 bolts and starter.

25. SUPPORT AUTOMATIC TRANSAXLE ASSY

(a) Support the automatic transaxle with a transmission jack.

2004 COROLLA (RM1037U)

26. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING INSULATOR

(a) Remove the 5 bolts, nut and engine mounting insulator

LH.

D09964

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40–12

–AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (ATM)

27. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING BRACKET

(a) Remove the 3 bolts and engine mounting bracket LH.

D09965

28. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING INSULATOR

(a) Remove the bolt from the engine mounting bracket RR.

C80192

C80167

C80166

(b) Remove the 3 nuts, bolt and engine mounting insulator

RR from the suspension member.

29. REMOVE TRANSVERSE ENGINE ENGINE
MOUNTING INSULATOR

(a) Remove the bolt and nut from the engine mounting brack-

et FR.

2004 COROLLA (RM1037U)

30. REMOVE ENGINE MOUNTING MEMBER SUB–ASSY
CENTER

(a) Remove the 4 bolts, dynamic damper and member sub–

assy center with engine mounting insulator FR.

C95354

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