Toyota Corolla 2004 Repair Manual - STARTER ASSY
OVERHAUL
19–5
–STARTING & CHARGING STARTER ASSY(1ZZ–FE) (April, 2003)
190QR–03
1. REMOVE REPAIR SERVICE STARTER KIT
(a) Remove the nut, then disconnect the lead wire from termi-
nal C.
A83797
(b) Remove the 2 screws which are used to secure the repair
service starter kit to the starter drive housing.
(c) Remove the repair service starter kit.
(d) Remove the return spring and plunger from the starter
drive housing.
A83798
A83799
A83800
2. REMOVE STARTER YOKE ASSY
(a) Remove the 2 through bolts, then pull out the starter yoke
together with the starter commutator end frame.
(b) Remove the starter yoke from the starter commutator end
frame.
2004 COROLLA (RM1037U)
1214Author: Date:
19–6
–STARTING & CHARGING STARTER ASSY(1ZZ–FE) (April, 2003)
3. REMOVE STARTER ARMATURE PLATE
(a) Remove the starter armature plate from the starter yoke.
A83803
4. REMOVE STARTER COMMUTATOR END FRAME
COVER
(a) Using a screwdriver, remove the starter commutator end
frame cover.
Snap Ring
Pliers
A83801
5. REMOVE STARTER ARMATURE ASSY
(a) Using snap ring pliers, remove the snap ring.
(b) Remove the washer and starter armature from the starter
commutator end frame.
A83802
6. REMOVE PLANETARY GEAR
(a) Remove the 3 planetary gears from the starter center
bearing clutch.
A83804
2004 COROLLA (RM1037U)
7. REMOVE STARTER CENTER BEARING CLUTCH
SUB–ASSY
(a) Remove the starter center bearing clutch together with
the starter drive lever set pin from the starter drive hous-
ing.
A83805
1215Author: Date:
A73990
19–7
–STARTING & CHARGING STARTER ASSY(1ZZ–FE) (April, 2003)
8. REMOVE STARTER DRIVE LEVER SET PIN
(a) Remove the starter drive lever set pin from the starter cen-
ter bearing clutch.
9. INSPECT REPAIR SERVICE STARTER KIT
(a) Check the operation.
(1) Push in the plunger , then check that it returns quick-
ly to its original position.
If necessary, replace the repair service starter kit.
Continuity
Ohmmeter
Continuity
Ohmmeter
Terminal C
Terminal 50
Terminal 50
Switch Body
A58586
(b) Check the continuity.
(1) Using an ohmmeter, check that there is continuity
between terminals 50 and C.
If there is no continuity, replace the repair service starter kit.
A84614
(2) Using an ohmmeter, check that there is continuity
between terminal 50 and the switch body.
If there is no continuity, replace the repair service starter kit.
A84615
Continuity
Segment
2004 COROLLA (RM1037U)
10. INSPECT STARTER ARMATURE ASSY
(a) Check the continuity.
(1) Using an ohmmeter, check that there is continuity
between the segments of the commutator.
If there is no continuity between any segments, replace the
starter armature.
A79764
1216Author: Date:
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