Toyota Corolla 2004 Repair Manual - ENGINE REAR OIL SEAL

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ENGINE MECHANICAL ENGINE REAR OIL SEAL
REPLACEMENT
1. REMOVE MANUAL TRANSAXLE ASSY (M/T TRANSAXLE) (See page 41–17)
2. REMOVE AUTOMATIC TRANSAXLE ASSY (A/T TRANSAXLE) (See page 40–9)
3. REMOVE CLUTCH COVER ASSY (M/T TRANSAXLE) (See page 42–18)
(a) Remove the 6 bolts and clutch cover.
4. REMOVE CLUTCH DISC ASSY (M/T TRANSAXLE) (See page 42–18)
5. REMOVE FLYWHEEL SUB–ASSY (M/T TRANSAXLE)
(a) Fix the crankshaft with SST, then remove the 8 bolts and
flywheel. SST 09960–10010 (09962–01000, 09963–01000)
140ON–01
SST
SST
A62838
A62838
Cut Position
6. REMOVE DRIVE PLATE & RING GEAR SUB–ASSY (A/T TRANSAXLE)
(a) Fix the crankshaft with SST, then remove the 8 bolts and
drive plate & ring gear. SST 09960–10010 (09962–01000, 09963–01000)
7. REMOVE ENGINE REAR OIL SEAL
(a) Using a knife, cut off the oil seal lip. (b) Using a screwdriver with taping its tip, pry out the oil seal.
NOTICE: After the removal, check if the crankshaft is not damaged. If there is, mend it with a sandpaper (#400).
SST
2004 COROLLA (RM1037U)
A62202
A62203
8. INSTALL ENGINE REAR OIL SEAL
(a) Apply MP grease to a new oil seal lip.
NOTICE: Keep the lip off foreign materials.
(b) Using SST , tap in the oil seal until its surface is flush with
the rear oil seal retainer edge. SST 09223–15020, 09950–70010 (09951–07100)
NOTICE: Wipe off extra grease on the crankshaft.
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ENGINE MECHANICAL ENGINE REAR OIL SEAL
9. INSTALL FLYWHEEL SUB–ASSY (M/T TRANSAXLE)
(a) Fix the crankshaft with SST.
SST 09960–10010 (09962–01000, 09963–01000)
SST
90
A62838
(b) Clean the bolt and bolt hole. (c) Apply adhesive to the bolts.
Adhesive:
1
5
3
8
7
4
6
2
A62205
Part No. 09330–00070, THREE BOND or equivalent.
(d) Install and uniformly tighten the 8 bolts, in several passes,
in the sequence shown.
Torque: 49 Nm (500 kgfcm, 36 ft⋅lbf)
(e) Mark the bolts with paint. (f) Retighten the bolts by an additional 90. (g) Check that the point marked bolts are moved at 90
angle.
A62206
10. INSTALL CLUTCH DISC ASSY (M/T TRANSAXLE) (See page 42–18)
SST 09301–00210
11. INSTALL CLUTCH COVER ASSY (M/T TRANSAXLE) (See page 42–18)
12. INSTALL DRIVE PLATE & RING GEAR SUB–ASSY (A/T TRANSAXLE)
(a) Fix the crankshaft with SST.
SST 09960–10010 (09962–01000, 09963–01000)
SST
A62838
2004 COROLLA (RM1037U)
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