Toyota Corolla 2004 Repair Manual - FUEL PUMP ASSY
11–16
–FUEL FUEL PUMP ASSY
Removal & Installation and Disassembly & Reassembly
1. REMOVE BENCH TYPE REAR SEAT CUSHION ASSY (See page 72–6, 72–8 )
2. REMOVE REAR FLOOR SERVICE HOLE COVER
(a) Remove the rear service hole cover.
Butyl Tape
A65023
(b) Disconnect the fuel pump and vapor pressure sensor
connector.
110FL–01
A65088
3. WORK FOR PREVENTING GASOLINE FROM SPILLING OUT
(a) Start the engine.
(b) After the engine has stopped on the its own, turn the ignition switch to lock.
4. DISCONNECT FUEL TANK MAIN TUBE SUB–ASSY
(a) Remove the tube joint clip, and pull out the fuel tank main
tube.
NOTICE:
Check if there is any dirt like mud around the fuel tube
joint before this work and clean dirt away.
Be careful of dirt like mud because the fuel tube joint
has an O–ring to seal the fuel tube joint and fuel suction plate.
Do not use any tool in this work.
Do not bend or twist the nylon tube by force.
After disconnecting, cover the fuel tube joint with a vi-
Fuel Tube Joint
A65024
Nylon Tube
nyl bag.
When the fuel tube joint and fuel suction plate are
O–ring
Tube Joint Clip
stuck, pinch the fuel tank main tube between fingers,
and turn it carefully to free and then disconnect the
fuel tank main tube.
Fuel Suction Plate
2004 COROLLA (RM1037U)
A60575
983Author: Date:
Fuel Tube
Connector
Nylon Tube
O–ring
Fuel Tube
Connector Clip
Pipe
A65025
A60576
11–17
–FUEL FUEL PUMP ASSY
5. DISCONNECT FUEL EMISSION TUBE SUB–ASSY
NO.1
(a) Pinch the fuel tube connector clip and then pull out the
fuel emission tube.
NOTICE:
Check if there is any dirt like mud around the fuel tube
connector before this work and clean dirt away.
Be careful of dirt like mud because the fuel tube con-
nector has an O–ring to seal the fuel tube connector
and pipe.
Do not use any tool in this work.
Do not bend or twist the nylon tube by force.
After disconnecting, cover the fuel tube connector
with a vinyl bag.
When the fuel tube connector and pipe are stuck,
pinch the fuel emission tube between fingers, and
turn it carefully to free and then disconnect the fuel
emission tube.
A65026
A65027
6. REMOVE FUEL TANK VENT TUBE SET PLATE
(a) Remove the 8 bolts and fuel tank vent tube set plate.
7. REMOVE FUEL PUMP ASSEMBLY
(a) Pull out the fuel pump assembly.
NOTICE:
Do not damage the fuel pump filter.
Be careful that the arm of the fuel sender gauge
should not bent.
8. REMOVE FUEL SUCTION TUBE SET GASKET
(a) Remove the gasket from the fuel pump assembly.
2004 COROLLA (RM1037U)
A65028
984Author: Date:
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