Toyota Corolla 2004 SERVICE SPECIFICATIONS - MANUAL TRANSMISSION / TRANSAXLE
–SERVICE SPECIFICATIONS MANUAL TRANSMISSION / TRANSAXLE
MANUAL TRANSMISSION / TRANSAXLE
SERVICE DATA
MANUAL TRANSAXLE ASSY
5th gear thrust clearance STD:
5th gear radial clearance KOYO made STD:
NSK made STD:
Synchronizer ring No.3 back and 5th gear spline end clearance Min: 0.75 mm (0.0295 in.)
5th gear inner diameter STD:
Reverse idler gear sub–assy inner diameter STD:
Reverse idler gear shaft outer diameter STD:
Front transaxle case oil seal drive in depth 15.6 – 16.0 mm (0.6142 – 0.6299 in.)
Input shaft front bearing drive in depth 0 – 0.3 mm (0 – 0.012 in.)
Front differential case shim thickness AA:
Transmission case oil seal drive in depth 9.9 0.3 mm (0.390 0.012 in.)
Transaxle case oil seal drive in depth 1.9 0.3 mm (0.075 0.012 in.)
Reverse restrict pin slotted pin drive in depth 15.5 16.5 mm (0.6102 0.6496 in.)
Transmission clutch hub No.3 snap ring thickness A:
INPUT SHAFT ASSY
4th gear thrust clearance STD:
3rd gear thrust clearance STD:
4th gear radial clearance KOYO made STD:
NSK made STD:
0.10 – 0.57 mm (0.0039 – 0.0224 in.)
MAX:
0.57 mm (0.0224 in.)
0.015 – 0.058 mm (0.0006 – 0.0023 in.)
MAX:
0.058 mm (0.0023 in.)
0.015 – 0.056 mm (0.0006 – 0.0022 in.)
MAX:
0.056 mm (0.0022 in.)
29.915 – 29.931mm (1.1778 – 1.1783 in.)
MAX:
29.931mm (1.1783 in.)
18.040 – 18.058 mm (0.7102 – 0.7109 in.)
MAX:
18.058 mm (0.7109 in.)
17.966 – 17.984 mm (0.7073 – 0.7080 in.)
Min:
17.966 mm (0.7073 in.)
2.10 mm (0.0827 in.)
BB:
2.15 mm (0.0846 in.)
CC:
2.20 mm (0.0866 in.)
DD:
2.25 mm (0.0886 in.)
EE:
2.30 mm (0.0906 in.)
FF:
2.35 mm (0.0925 in.)
GG:
2.40 mm (0.0945 in.)
HH:
2.45 mm (0.0965 in.)
JJ:
2.50 mm (0.0984 in.)
KK:
2.55 mm (0.1004 in.)
LL:
2.60 mm (0.1024 in.)
MM;
2.65 mm (0.1043 in.)
NN:
2.70 mm (0.1063 in.)
PP:
2.75 mm (0.1083 in.)
QQ:
2.80 mm (0.1102 in.)
RR:
2.85 mm (0.1122 in.)
SS:
2.90 mm (0.1142 in.)
TT:
2.95 mm (0.1161 in.)
UU:
3.00 mm (0.1181 in.)
2.25 mm (0.0886 in.)
B:
2.31 mm (0.0909 in.)
C:
2.37 mm (0.0933 in.)
D:
2.43 mm (0.0957 in.)
E:
2.49 mm (0.0980 in.)
F:
2.55 mm (0.1004 in.)
G:
2.61 mm (0.1028 in.)
0.10 – 0.55 mm (0.0039 – 0.0217 in.)
MAX:
0.55 mm (0.0217 in.)
0.10 – 0.35 mm (0.0039 – 0.0138 in.)
MAX:
0.35 mm (0.0138 in.)
0.015 – 0.058 mm (0.0006 – 0.0023 in.)
MAX:
0.058 mm (0.0023 in.)
0.015 – 0.056 mm (0.0006 – 0.0022 in.)
MAX:
0.056 mm (0.0022 in.)
03–37
030QD–01
2004 COROLLA (RM1037U)
141Author: Date:
03–38
–SERVICE SPECIFICATIONS MANUAL TRANSMISSION / TRANSAXLE
3rd gear radial clearance KOYO made STD:
NSK made STD:
Input shaft run out MAX: 0.015 mm (0.0006 in.)
Input shaft outer diameter STD: A
Min: A
4th gear inside diameter STD:
3rd gear inside diameter STD:
3rd gear synchronizer ring back and 3rd gear spline end clearance Min: 0.65 mm (0.0256 in.)
4th gear synchronizer ring back and 3rd gear spline end clearance Min: 0.75 mm (0.0295 in.)
Gear shift fork No.2 claw and glove of the transmission hub sleeve No.2
clearance
Transmission clutch hub No.2 snap ring thickness Mark: 0
Input shaft rear radial ball bearing snap ring Mark: 0
OUTPUT SHAFT ASSY
1st gear thrust clearance STD: 0.10 – 0.40 mm (0.0039 – 0.0157 in.)
2nd gear thrust clearance STD: 0.10 – 0.45 mm (0.0039 – 0.0177 in.)
1st gear radial clearance KOYO made:
NSK made:
1st gear radial clearance KOYO made:
NSK made:
Output shaft maximum run out 0.015 mm (0.0006 in.)
Output shaft outer diameter Part: A
2nd gear inside diameter New:
1st gear inside diameter New:
1st gear thrust washer thickness New:
Synchronizer ring set No.2 back and 2nd gear spline end clearance 0.7 – 1.3 mm (0.0276 – 0.0512 in.)
Synchronizer ring set No.1 back and 2nd gear spline end clearance 0.75 – 1.65 mm (0.0295 – 0.065 in.)
Reverse gear groove and reverse gear shift fork claw clearance 0.15 – 0.35 mm (0.0059 – 0.0138 in.)
0.015 – 0.058 mm (0.0006 – 0.0023 in.)
MAX:
0.058 mm (0.0023 in.)
0.015 – 0.056 mm (0.0006 – 0.0022 in.)
MAX:
0.056 mm (0.0022 in.)
24.885 – 24.900 mm (0.9797 – 0.9803 in.)
B
28.985 – 29.000 mm (1.1411 – 1.1417 in.)
C
30.985 – 31.000 mm (1.2198 – 1.2204 in.)
D
24.985 – 25.000 mm (0.9836 – 0.9842 in.)
24.885 mm (0.9797 in.)
B
28.985 mm (1.1411 in.)
C
30.985 mm (1.2198 in.)
D
24.985 mm (0.9836 in.)
34.015 – 34.031 mm (1.3391 – 1.3398 in.)
MAX:
34.031 mm (1.3398 in.)
36.015 – 36.031 mm (1.4179 – 1.4185 in.)
MAX:
36.031 mm (1.4185 in.)
0.15 – 0.35 mm (0.0059 – 0.0137 in.)
2.30 mm (0.0906 in.)
1
2.36 mm (0.0929 in.)
2
2.42 mm (0.0953 in.)
3
2.48 mm (0.0976 in.)
4
2.54 mm (0.1000 in.)
5
2.60 mm (0.1024 in.)
2.29 mm (0.0901 in.)
1
2.35 mm (0.0925 in.)
2
2.41 mm (0.0948 in.)
3
2.47 mm (0.0972 in.)
4
2.53 mm (0.0996 in.)
5
2.59 mm (0.1019 in.)
0.015 – 0.058 mm (0.0006 – 0.0023 in.)
0.015 – 0.056 mm (0.0006 – 0.0022 in.)
0.015 – 0.058 mm (0.0006 – 0.0023 in.)
0.015 – 0.056 mm (0.0006 – 0.0022 in.)
31.985 mm (1.2592 in.)
B
37.985 mm (1.4955 in.)
C
32.985 mm (1.2986 in.)
38.015 – 38.031 mm (1.4967 – 1.4973 in.)
MAX:
38.031 mm (1.4973 in.)
44.015 – 44.031 mm (1.7329 – 1.7335 in.)
MAX:
44.031 mm (1.7335 in.)
5.975 – 6.025 mm (0.2352 – 0.2372 in.)
Min:
5.975 mm (0.2352 in.)
2004 COROLLA (RM1037U)
142Author: Date:
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