Toyota Corolla 2004 SERVICE SPECIFICATIONS - ENGINE MECHANICAL
03–12
–SERVICE SPECIFICATIONS ENGINE MECHANICAL
TORQUE SPECIFICATION
Part Tightened N⋅m kgf⋅cm ft⋅lbf
Cylinder head cover No. 2 x Cylinder head cover sub–assy 7.0 71 62 in.⋅lbf
Camshaft bearing cap No. 3 x Cylinder head sub–assy 13 133 10
Camshaft bearing cap No. 1 x Cylinder head sub–assy 23 235 17
Camshaft timing gear or sprocket x Camshaft No. 2 54 551 40
Chain tensioner assy No. 1 x Timing chain or belt cover sub–assy 9.0 92 80 in.⋅lbf
V–ribbed belt tensioner assy x Cylinder head sub–assy 29 296 21
V–ribbed belt tensioner assy x Cylinder block sub–assy 69 704 51
Engine mounting insulator RH x Body 52 530 38
Engine mounting insulator RH x Transverse engine engine mounting bracket 52 530 38
Cylinder head cover sub–assy x Cylinder head sub–assy A
(See page 14–5)B
Cylinder head cover sub–assy x Timing chain or belt cover sub–assy 11 112 8
Ignition coil assy x Cylinder head cover sub–assy 9.0 92 80 in.⋅lbf
Engine wire x Cylinder head cover sub–assy 9.0 92 80 in.⋅lbf
Engine hanger x Cylinder head sub–assy 38 387 28
Radio setting condenser x Cylinder head sub–assy 10 102 7
Engine coolant temperature sensor x Cylinder head sub–assy 20 204 15
Exhaust manifold x Cylinder head sub–assy 37 377 27
Exhaust manifold heat insulator No. 1 x Exhaust manifold 18 184 13
Manifold stay x Exhaust manifold 49 500 36
Manifold stay x Cylinder block sub–assy 49 500 36
Knock sensor x Cylinder block sub–assy 20 204 15
Crankshaft position sensor x Timing chain or belt cover 9.0 92 80 in.⋅lbf
Camshaft position sensor x Cylinder head sub–assy 9.0 92 80 in.⋅lbf
Water inlet x Cylinder block sub–assy 11 112 8
Water by–pass pipe No. 1 x Cylinder block sub–assy 9.0 92 80 in.⋅lbf
Water by–pass pipe No. 1 x Cylinder head sub–assy 9.0 92 80 in.⋅lbf
Oil level gage guide x Water by–pass pipe No. 1 13 133 10
Intake manifold x Cylinder head sub–assy 30 306 22
Flywheel sub–assy x Crankshaft 1st
(see page 14–27) 2nd
Drive plate & ring gear sub–assy x Crankshaft 88 897 65
Transverse engine engine mounting bracket rear x Transverse engine engine
mounting insulator rear
TMMC, NUMMI made
TAKAOKA, TAL made
Transverse engine engine mounting bracket front x Transverse engine engine mounting insulator front
Transverse engine engine mounting bracket LH x Transverse engine engine
mounting insulator LH
Transverse engine engine mounting bracket RH x Transverse engine engine
mounting insulator RH
Front suspension crossmember sub–assy x Body Front
(See page 14–27) Rear
Engine mounting member sub–assy center x Body 39 398 29
Floor panel brace front x Body 30 306 22
Return tube sub–assy x Body Bolt A
(See page 14–27) Bolt B
Cruise control actuator x Cruise control bracket 6.0 61 53 in.⋅lbf
Air cleaner case x Body 7.0 71 62 in.⋅lbf
Air cleaner case x Transverse engine engine mounting bracket LH 7.0 71 62 in.⋅lbf
11
9.0
49
Turn 90
65
87
52 530 38
80 816 59
52 530 38
113
157
5.0
7.8
112
92
500
Turn 90
663
887
1,152
1,601
51
80
8
80 in.⋅lbf
36
Turn 90
48
64
83
116
44 in.⋅lbf
69 in.⋅lbf
030P1–02
2004 COROLLA (RM1037U)
116Author: Date:
–SERVICE SPECIFICATIONS ENGINE MECHANICAL
Part Tightened ft⋅lbfkgf⋅cmN⋅m
Battery carrier x Body 13 133 10
Battery clamp sub–assy x Body 5.0 51 44 in.⋅lbf
Battery clamp sub–assy x Battery clamp bolt 3.5 36 31 in.⋅lbf
Radiator support upper x Body 19 194 14
Front wheel RH & LH x Front axle hub sub–assy RH & LH 103 1,050 76
Oil strainer sub–assy x Crankshaft bearing cap sub–assy 9.0 92 80 in.⋅lbf
Oil pan sub–assy x Crankshaft bearing cap sub–assy 9.0 92 80 in.⋅lbf
Oil pan drain plug x Oil pan sub–assy 37 377 27
Oil filter union x Crankshaft bearing cap sub–assy 30 306 22
Cylinder head sub–assy x Cylinder block sub–assy 1st
(See page 14–45) 2nd
Camshaft timing gear assy x Camshaft 54 551 40
Oil control valve filter x Cylinder head sub–assy 30 306 22
Camshaft timing oil control valve assy x Cylinder head sub–assy 9.0 92 80 in.⋅lbf
Oil pump assy x Cylinder block sub–assy 9.0 92 80 in.⋅lbf
Chain vibration damper No. 1 x Cylinder head sub–assy 9.0 92 80 in.⋅lbf
Chain vibration damper No. 1 x Cylinder block sub–assy 9.0 92 80 in.⋅lbf
Chain tensioner slipper x Cylinder block sub–assy 19 189 14
Stud bolt x Timing chain cover sub–assy 5.0 51 44 in.⋅lbf
Timing chain or belt cover sub–assy x Cylinder head sub–assy 13 133 10
Timing chain or belt cover sub–assy x Cylinder block sub–assy A
(See page 14–45)B
Crankshaft pulley x Crankshaft 138 1,407 102
Water pump assy x Timing chain cover sub–assy A
(See page 14–45)B
Transverse engine engine mounting bracket x Timing chain or belt cover
sub–assy
Spark plug x Cylinder head sub–assy 25 255 18
Ventilation valve sub–assy x Cylinder head cover sub–assy 30 306 22
Stud bolt x Cylinder head sub–assy A, D and E
(See page 14–134) B and C
W/ Head taper screw plug No. 2 x Cylinder head sub–assy 44 449 33
Connecting rod cap x Connecting rod 1st
(See page 14–147) 2nd
Crankshaft bearing cap sub–assy x Cylinder block sub–assy 1st
(See page 14–147) 2nd
Others
Stud bolt x Cylinder block sub–assy A, C, D and E
(See page 14–147)B
Cylinder block water drain cock sub–assy x Cylinder block sub–assy 25 255 18
49
Turn 90
13
19
9.0
11
47 479 35
9.5
5.0
20
Turn 90
44
Turn 90
19
5.0
11
500
Turn 90
133
189
92
112
97
51
204
Turn 90
449
Turn 90
194
51
112
36
Turn 90
10
14
80 in.⋅lbf
8
84 in.⋅lbf
44 in.⋅lbf
15
Turn 90
33
Turn 90
14
44 in.⋅lbf
8
03–13
2004 COROLLA (RM1037U)
117Author: Date:
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