TOYOTA COROLLA User Manual

TOYOTA COROLLA,MATRIX,TACOMA,TUNDRA,PRIUS,YARIS
PONITIAC VIBE
PART NUMBER: 250-1731

CRUISE CONTROL KIT

ITEM QTY DESCRIPTION

11CONTROL SWITCH ASSEMBLY
12SCREWS (M5)

NOTE: NOTE: ALL COROLLA VEHICLES WITH VIN’S

BEGINNING WITH “2T1”, AND AUTOMATIC TRANSMIS-
SION VEHICLES WITH VIN’S BEGINNING WITH “1NX”
REQUIRE PART ITEM 1 LISTED AT BAG CONTENTS. ALL

TACOMA VEHICLES WITH V6 ENGINES USE ITEM 2.

BASE KIT CONTENTS

HARDWARE BAG CONTENTS

ADDITIONAL ITEMS REQUIRED FOR INSTALL

CONFLICTS

RECOMMENDED TOOLS

T

OOLSERVICEPARTS

COROLLA/MATRIX/PRIUS/TUNDRA/TACOMA/YARIS/VIBE

MODELS

GENERAL APPLICABILITY

ITEM QTY DESCRIPTION PART NUMBER

11CUTTING TOOL 250-2598
21EXTRACTION TOOL 250-2600

SVC CONTENTS

LEGEND

STOP: DAMAGE TO VEHICLE MAY OCCUR. DO NOT PROCEED UNTIL

PROCESS COMPLIANCE HAS BEEN MET

.

OPERATOR SAFETY: USE CAUTION TO AVOID RISK OF INJURY.

CRITICAL PROCESS: PROCEED WITH CAUTION TO ENSURE A

QUALITY INSTALLATION. THESE POINTS WILL BE AUDITED ON A

COMPLETED VEHICLE INSTALLATION.

GENERAL PROCESS: THIS HIGHLIGHTS SPECIFIC PROCESSES TO

ENSURE A QUALITY INSTALLATION

. THESE POINTS WILL BE AUDITED

DURING THE ACCESSORY INSTALLATION.

TOOLS & EQUIPMENT: THIS CALLS OUT THE SPECIFIC TOOLS

AND EQUIPMENT REQUIRED FOR THE PROCESS.

REVISION MARK:

THIS MARK HIGHLIGHTS A CHANGE IN

INSTALLATION WITH RESPECT TO PREVIOUS ISSUE.

ITEM QTY DESCRIPTION

11STOP SWITCH ASSEMBLY (PRIUS)
11C

LUTCH SWITCH (FOR MANUAL TRANS.)

PERSONAL & VEHICLE PROTECTION

SAFETY GLASSES
FENDER COVER
GLOVES (OPTIONAL)

S

PECIAL TOOLS

BATTERY POST PROTECTOR

INSTALLATION TOOLS

TRIM REMOVAL TOOL PHILLIPS SCREWDRIVER
10-MM WRENCH T-30 BIT
3/4 WRENCH DRIVE

1/4”

AND

1 1/2”

HOLE SAW

SPECIAL CHEMICALS

ITEM QTY DESCRIPTION

11CRUISE ECM HARNESSES FOR COROLLA
21CRUISE ECM HARNESS FOR TACOMA

1

2

ITEM PART#DESCRIPTION

1 250-2707 STOP SWITCH ASSEMBLY (PRIUS)
2 250-2755 B

RAKE HARNESS (09 PRIUS)

3 250-2663 CLUTCH SWITCH (TACOMA,YARIS)
4 250-2706 COROLLA ECM HARNESSES
5 250-2705 TACOMA ECM HARNESS
6 250-2709 TUNDRA HARNESS
7

SERVICE PARTS

SPECIAL NOTE: INSTALLATION SEQUENCES

AFTER SAFETY MANDATED PREPARATORY STEPS HAVE BEEN TAKEN, THE INSTALLA-

TION SEQUENCE IS THE SUGGESTED METHOD FOR COMPLETING THE ACCESSORY
INSTALLATION. IN SOME INSTANCES THE SUGGESTED SEQUENCE IS WRITTEN FOR

ONE ASSOCIATE TO INSTALL AND IN OTHERS THE SEQUENCE IS GIVEN AS PART OF A

TEAM ACCESSORY INSTALLATION

. UNLESS OTHERWISE STATED IN THE DOCUMENT,

THE ASSOCIATES MAY PERFORM THE INSTALLATION STEPS IN ANY ORDER TO MAKE

THE INSTALLATION AS EFFICIENT AS POSSIBLE WHILE MAINTAINING CONSISTENT
QUALITY.

1

FORM #5156, REV. H, 09-06-11

2

PRIUS BATTERY

BATTERY TERMINAL REMOVAL

1. REMOVE THE REAR FLOOR BOARD SHOWN IN FIGURE 1.

2. R

EMOVE THE DECK FLOOR BOX REAR SHOWN IN FIGURE 2.

3. R

EMOVE THE REAR FLOOR BOARD SHOWN IN FIGURE 3.

4. D

ISCONNECT THE CABLE FROM THE NEGATIVE TERMINAL OF

THE

12 V BATTERY AS SHOWN IN FIGURE 4.

CAUTION: ENSURE THAT BATTERY HAS BEEN

DISCONNECTED FOR MORE THAN 90 SECONDS
PRIOR TO REMOVAL OF AIRBAG; FAILURE TO HEED

THIS WARNING MAY RESULT IN AIRBAG DISCHARGE

AND MAY CAUSE SERIOUS INJURY OR DEATH

.

FIGURE 1

FIGURE 2

FIGURE 3

FIGURE 4

PAGE 2

PAGE 3

CONTROL SWITCH

LOCATION: RIGHT SIDE STEERING WHEEL COVER

1. DISCONNECT NEGATIVE BATTERY CABLE FROM BATTERY

2. REMOVE AIRBAG BY RELEASING SIDE PANELS FROM STEER-

ING WHEEL AND EXTRACTING THE TWO 30 TORX SCREWS AS
ILLUSTRATED IN FIGURE 5.

3. U

TILIZE SMALL SCREWDRIVER TO REMOVE AIRBAG CONNEC-

TORS AS ILLUSTRATED IN FIGURE 6.

4. U

SING THE SWITCH HOLE CUTTING TEMPLATES ON PAGE

19, PLACE THE TEMPLATE ON THE INSIDE OF THE TRIM

PIECE AS SHOWN AND DRILL TWO

(2) 5MM (13/64”)

HOLES AND ONE (1) 8MM (11/32”) HOLE. ANOTHER SET
OF HOLES WILL NEED TO BE DRILLED FOR THE PRIUS.

DRILL A 1/4” PILOT WHEN USING THE TACOMA TEMPLATE

BEFORE DRILLING THE

1 1/2” HOLE. FIGURES 8-11.

INSTALLATION

TORX 30 SCREW

AIRBAG CONNECTOR

STORE AIRBAG FACE UP AS
ILLUSTRATED BELOW

CAUTION: ENSURE THAT BATTERY HAS BEEN

DISCONNECTED FOR MORE THAN 90 SECONDS
PRIOR TO REMOVAL OF AIRBAG; FAILURE TO HEED

THIS WARNING MAY RESULT IN AIRBAG DISCHARGE

AND MAY CAUSE SERIOUS INJURY OR DEATH

.

CAUTION: BE SURE TO STORE AIRBAG FACE UP AS

ILLUSTRATED IN

FIGURE 7 TO REDUCE INJURY IN

EVENT OF ACCIDENTAL DISCHARGE OF AIRBAG.

FIGURE 5

FIGURE 6

FIGURE 7

FIGURE 8

HOLD TEMPLATE

AND DRILL HOLES

FIGURE 9

COROLLA

TACOMA

PLACE TEMPLATE
TO DRILL 1/4”

PILOT HOLE

INSTALLATION

PAGE 4

FIGURE 11

FIGURE 10

HOLD TEMPLATE

AND DRILL HOLES

HOLD TEMPLATE

AND DRILL HOLES

TUNDRA

PRIUS

STEERING OUTER

SHIELD PANEL

STEP C: TO CUT HOLE IN STEERING OUTER

SHIELD PLASTIC TIGHTEN 13 MM BOLT

STEP B: PLACE ON INSIDE OF

STEERING OUTER SHIELD PANEL

STEP A: PLACE ON OUTSIDE OF

STEERING OUTER SHIELD PANEL

FIGURE 14

FIGURE 15

REMOVE CUTTING DIE

WITH EXTRACTION TOOL

FIGURE 13

TIGHTEN 13MM
BOLT TO CUT HOLE

CONTROL SWITCH CONTINUED

5. IF USING THE TACOMA TEMPLATE, DRILL A 1 1/2” HOLE

INTO THE SHROUD FOR THE CONTROL SWITCH. FIGURE 12

6. U

SING THE SWITCH HOLE CUTTING TOOL, 250-2598,

INSERT THE CUTTING TOOL INTO THE DRILL HOLES OF TRIM

PIECE AND WITH 13MM SOCKET, TIGHTEN THE SCREW UNTIL
PLASTIC HOLE IS CUT OUT. FIGURES 13 & 14.

7. S

OMETIMES THE CUTTING DIE MAY GET LODGED IN THE

STEERING SHROUD MATERIAL; IN THIS CASE, UTILIZE THE

CUTTING EXTRACTION TOOL, 250-2600, TO REMOVE

DIE.THREAD T-BOLT INTO DIE AS SHOWN IN FIGURE 15
AND PULL TO REMOVE DIE FROM STEERING SHROUD.

DRILL 1 1/2”

WITH HOLE SAW

FIGURE 12

SHROUD

PAGE 5

INSTALLATION

FIGURE 16

CONTROL SWITCH CONTINUED

7. MOUNT CRUISE CONTROL SWITCH WITH TWO (2) PHILLIPS

SCREWS PROVIDED

. REMOVE GROUND TERMINAL AND

DUMMY HORN/CRUISE CONNECTOR FROM STEERING WHEEL
AND DISCARD. PLUG IN CRUISE SWITCH CONNECTOR AND
RECONNECT GROUND TERMINAL. NOTE: PRIUS APPLICA-

TIONS, TAPE OFF OR REMOVE UNUSED GROUND TERMINAL
ON CRUISE SWITCH CONNECTOR. FIGURES 16-18

8. R

EINSTALL AIRBAG.

TESTING

1. RECONNECT NEGATIVE BATTERY CABLE AND TORQUE TO
3FT*LBS.

2. T

URN THE IGNITION TO THE “ON” POSITION. PRESS THE

“CRUISE ON-OFF” BUTTON. THIS TURNS THE SYSTEM ON.
THE INDICATOR LIGHT IN THE INSTRUMENT PANEL WILL

COME ON. IF THE LIGHT DOES NOT COME ON, OR FLASHES,

DISCONNECT NEGATIVE BATTERY TERMINAL AND CONTINUE
TO NEXT PAGE.

3. I

F THE INDICATOR LIGHT IN THE INSTRUMENT PANEL COMES

ON, CHECK CRUISE FUNCTIONALITY. ENSURE CRUISE DIS-

ENGAGES WHEN VEHICLE IS SHIFTED INTO NEUTRAL OR
CLUTCH IS DEPRESSED. ALSO ENSURE CRUISE DISENGAGES

WHEN BRAKE IS DEPRESSED

.

CRUISE MOUNTING HOLES

GROUND
TERMINAL

SWITCH
CONNECTOR

FIGURE 18

FIGURE 17

PAGE 6

COROLLA/VIBE INSTALLATION

CRUISE ECM HARNESS-COROLLA

1. DISCONNECT NEGATIVE BATTERY CABLE FROM BATTERY.

2. L

OCATE CONNECTOR A50 AT DRIVER SIDE IN THE ENGINE

COMPARTMENT. RELEASE CONNECTOR FROM THE ECM AND
REMOVE THE PLASTIC COVER. FIGURE 19.

3. L

OCATE PIN 40, IN WHICH, IF PRE-WIRED, WOULD BE A

BLUE/BLACK WIRE. IF WIRE IS PRESENT, CHECK CRUISE

SWITCH CONNECTIONS

. IF WIRE IS NOT PRESENT, REMOVE

THE RUBBER SEAL IN PIN 40. FIGURE 20. BE SURE TO

PULL OUT TERMINAL RELEASE TRACK AT THE CENTER OF
CONNECTOR. FIGURE 21. USE ECM TERMINAL WITH

RUBBER SEAL AS SHOWN IN

FIGURE 22. INSERT THE ECM

TERMINAL FROM THE WHITE (MAY BE BLACK) CRUISE

ECM HARNESS TO PIN 40 OF CONNECTOR A50 CAREFUL-

LY LOCKING TERMINAL INTO PLACE. FIGURE 23. PRESS IN
RUBBER SEAL ON HARNESS INTO CONNECTOR HOUSING.

4. R

EASSEMBLE CONNECTOR A50 AND PLACE BACK ONTO

ECM. ROUTE THE CRUISE ECM HARNESS THROUGH THE

GROMMET ON THE FIREWALL AS SHOWN IN FIGURE 24.

A50

FIGURE 19

PIN 40

FIGURE 20

ECM TERMINAL

CLOCKSPRING TERMINAL

FIGURE 22

FIGURE 24

GROMMET

CAUTION: ENSURE THAT BATTERY HAS BEEN

DISCONNECTED FOR MORE THAN 90 SECONDS

PRIOR TO REMOVAL OF AIRBAG

; FAILURE TO HEED

THIS WARNING MAY RESULT IN AIRBAG DISCHARGE
AND MAY CAUSE SERIOUS INJURY OR DEATH.

FIGURE 21

FIGURE 23

PIN 40

PIN VIEW