Toyota Celica 2000 2002 User Manual

GReddy Supercharger Kit

2000-2002 Toyota Celica GT-S (ZZT231)

MP62 Supercharger kit

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SUPERCHARGER KIT

Toyota Celica ＺＺＴ２３１（２ＺＺ－ＧＥ）

Installation Manual

Please read the manual carefully before installing and using this product.

This product is for off road use only.

MAKE MODEL CHASSIS ENGINE YEAR

Toyota Celica GT-S

ZZT231

2ZZ-GE 2000 - 2002

○ For OE air cleaner or GRACER AIRINX SET.

The AIRINX SET is required

for vehicles with auto cruise control. The OE air cleaner box

will not fit on these vehicles.

○ This kit was designed for manual transmission vehicles.

The use of an air filter other than our GRACER AIRINX set with the supercharger kit may cause lean

burning conditions. Please refrain from using aftermarket intake systems other than our GRACER

AIRINX kit to prevent any possible engine damage.

This kit is designed for the vehicle specified above. Please do not attempt to install this kit on other application.

Important

1. This installation should only be performed by a trained specialist who is very familiar with the automobile’s mechanical, electrical and fuel management system.

2. If installed by an untrained person, it may cause damage to the kit as well as the vehicle.

3. GReddy Performance Products Inc. is not responsible for any damage to the vehicle’s electrical system caused by improper installation. 4 Make sure to follow the instruction and pay attention to the “Important”, “Warning!” and “Caution!” notice through out the instruction.

5. Improper installation can be dangerous! Please make sure to inspect the installation before operating the vehicle.

6. Call your GReddy Authorized dealer or GReddy Performance Products if there are any problems or questions regarding this product.

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１．Parts List

１．Supercharger ＭＰ６２（W/ Pulley）１

２．Intake Manifold １

３．Intake Tube １

４．Tensioner Pulley １

５．Supercharger Belt （６ＰＫ－２４７５）１

６．Alternator Bracket, Upper １

７．〃 Lower １

８．〃 Floating Nut １

９．Oil Dip Stick Guide １

１０．Spacer, Tensioner Pulley １

１１．〃 Alternator Bracket （２０φ×１５㎜）２

１２．〃 Intake Tube Bracket （１８φ×２０㎜）１

１３．Bracket, Alternator Bracket １

１４．〃 Intake Tube １

１５．〃 Cruise Control １ｓｅｔ

１６．Vacuum Hose ６φ×１５０㎜１

１７．Cable Tie １００㎜５

１８．〃２００㎜５

１９．Colgate Tube ７φ×１５００㎜１

２０．Cruise Control Extension Harness （７００㎜）×４、Connectors & Sleeve （M・F）×８１ｓｅｔ

２１．Injectors ４４０ cc （W/ Harness Coupler）４

２２．ｅ－ｍａｎａｇｅＵｌｔｉｍａｔｅＵＳ－ＺＺＴ２３１１

２３．〃 Harness [Connectors & Sleeve （M・F）×２１／Splice Connector×７] １ set

２４．Ｍ６×１５㎜Ｐ１．０ Stainless ＢＳ/Ｗ ― ― （Cruise Control Bracket）２

２５．Ｍ８×１５㎜Ｐ１．２５ Stainless ＢＳ/Ｗ ― ― （Alternator Bracket）２

２６．Ｍ８×２５㎜Ｐ１．２５ Stainless ＢＳ/Ｗ ― ― （Intake Tube, Alternator Bracket）４

２７．Ｍ８×３０㎜Ｐ１．２５ Stainless Stud ＢＳ/Ｗ ― Ｎ（Charger OUT）６

２８．Ｍ８×３８㎜Ｐ１．２５ Stainless Stud ＢＳ/Ｗ ― Ｎ（Intake Manifold）５

２９．Ｍ８×５０㎜Ｐ１．２５ Stainless ＢＳ/Ｗ ― ― （Intake Tube Bracket）１

３０．Ｍ８×９０㎜Ｐ１．２５ Stainless ＢＳ/Ｗ ― ― （Alternator Bracket, Engine Side）２

３１．Ｍ１０×２５㎜Ｐ１．２５ Stainless ＢＳ/Ｗ ― ― （Intake Tube Bracket, Engine Side）１

３１．Ｍ１０×７０㎜Ｐ１．２５ Steel Bolt ＢＳ/ＷＦ/Ｗ ― （Alternator Bracket）１

３２．Ｍ１２×７０㎜Ｐ１．５ Steel Bolt Ｂ ― ― ― （Tensioner Pulley）１

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Part List Diagrams/Pictures

１２３

４５６７８

９１０１１１２１３

１４１５１６１７，１８１９

２０２１２２２３２４～３２

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２．OEM Parts Removal

Please refer to factory repair manual for OE component removal guidance.

２－１ Safely remove pressure from fuel lines.

(１) Remove the circuit-opening relay located in the fuse box in the left side of the engine bay.

[ Ｃ／Ｏ： circuit opening relay]

(２) Crank the motor to remove fuel pressure. Turn ignition key off.

(３) Remove the battery – and + terminal.

(４) Install the circuit-opening relay to its original location.

(５) Open fuel tank filler cap to remove pressure in fuel tank.

２－２ Remove the upper front fender apron seal (53735G), upper radiator support seal (53292A), and cylinder

head cover No. 2 (11212).

２－３ Remove the battery and battery tray.

２－４ Remove the engine under cover and drain the coolant from the radiator drain cock.

２－５ Remove the Engine bay ECM outlet duct

〔８２７７６〕, air cleaner case 〔１７７００〕、and air cleaner hose

No. 1

〔１７８８１Ａ〕.

２－７ Remove the accelerator control cable from the throttle lever. Remove the water bypass hose,

ventilation hose No. 2

〔１２２６２〕、and harness connectors from the throttle body. Remove throttle

body Assy.

※ Mark or label water bypass hose to prevent confusion during install.

Cars with Auto Cruise Control

(１) Remove the accelerator control cable from the throttle lever. Remove harness connector and

bolts. Remove the auto cruise control unit Assy.

(２) Remove the bracket from the control unit. Remove the four rubber grommets from bracket.

２－８ Remove the alternator bracket, oil dip stick guide, and oil dip stick.

※ Plug the dipstick guide hole on the engine block to prevent dirt from entering motor.

２－９ Remove the radiator reserve tank bolts and place the reserve tank on the hood latch. Disconnect

the ventilation hose No. 1 (12261) and remove the intake air surge tank.

２－10 Move the V belt tensioner to the front of the vehicle and remove the V belt.

２－11 Disconnect the harness connectors for the cam position sensor, A/C compressor, knock sensor,

crank position sensor, and injectors to allow the harness to move freely.

２－12 Disconnect the B+ connector and harness connector on the alternator and remove alternator.

２－13 Remove ventilation tube No. 1

〔１２２２１〕.

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３．Kit Install

３－１ OE ventilation Tube No. 1 Modification

Remove the bracket from the ventilation tube in

2-13. Install back to same location.

※ After removing bracket, make sure to de-burr and

paint surface of modified area.

Please use safety glasses and a

mask to prevent injury.

Remove

Kit Alternator Bracket

３－２ Kit Lower Alternator Bracket Install

(1) Remove the two lower bolts of the A/C compressor

brackets. Place the provided spacers between the

kit alternator bracket and OE compressor bracket.

※ Replace the two bolts with the provided bolts. Do not

torque these bolts at this time.

〈Parts №１１，１３，３０〉

Floating Nut

(2) Place the floating nut in the lower alternator bracket.

〈Parts №７，８〉

(3) Install the lower alternator bracket to the engine

block using the provided bolt and attach the

alternator bracket (1) to the lower alternator bracket.

※ Torque bolts in this order:

A/C compressor bracket, lower alternator bracket

(engine block side), alternator bracket.

Kit alternator

bracket

〈Parts №２５，３１〉

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３－３ Kit Supercharger assembly

(1) Screw in the provided stud bolts onto the

supercharger outlet flange and apply silicone sealant

to the flange surface. Attach Kit intake manifold to

the supercharger.

※ Try to prevent sealant from protruding to the inside

of the manifold.

〈Parts №１，２，２７〉

(2) Connect the actuator port to the intake manifold port

using the 6mm hose provided. Secure hose ends

with cable ties.

※ ※ When using a boost gauge, use this pressure source

to monitor intake manifold pressure.

〈Part №１６，１７〉

３－４ S/C Assy Installation

(1) Remove the OEM stud bolts on the intake side of the

cylinder head and screw in five of the studs provided.

〈Part №２８〉

(2) Place the OEM intake manifold gasket between the

intake manifold and head and install manifold

When installing the intake manifold, place the radiator

reserve tank on the hood latch.

〈Part №２８〉

―７―

Kit dipstick

guide

OE dipstick

guide

３－５ Kit Oil Dip Stick Installation

(1) Remove the O-ring from the OE dipstick guide and

place it on the Kit dipstick guide.

※

If the O-ring is damaged, please replace with OEM

part.

〈Part №９〉

(2) Place the Kit dipstick guide in the factory location on

the engine block and attach the bracket to the

supercharger Assy and tighten bolt.

Bracket bolt

３－６ Alternator Installation

(1) Attach the alternator to the lower alternator bracket

installed in step 3-2.

※ Use OEM bolt

(2) Attach the upper alternator bracket to the alternator

and torque the lower alternator bolt.

Use OE bolt on the alternator side of the bracket and

provided bolt for the engine side of bracket.

Upper alternator bracket

Torque spec：Ｍ８ bolt ２９Ｎ・ｍ（２９０ｋｇｆ・ｃｍ）

Ｍ１０ bolt ５８Ｎ・ｍ（５８０ｋｇｆ・ｃｍ）

〈Parts №６，２６〉

３－７ Kit Tensioner Pulley Installation

Rim

Attach the Kit tensioner pulley to the lower

alternator bracket with the spacer between the

pulley and bracket. Use the provided bolt to attach

pulley to bracket.

Place the pulley so the rim faces the bracket.

Use thread lock on the pulley bolt.

〈Parts №４，１０，３２〉

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