GReddy Supercharger Kit
2000-2002 Toyota Celica GT-S (ZZT231)
MP62 Supercharger kit
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SUPERCHARGER KIT
Toyota Celica
Installation Manual
Please read the manual carefully before installing and using this product. This product is for off road use only.
MAKE |
MODEL |
CHASSIS |
ENGINE |
YEAR |
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Toyota |
Celica GT-S |
ZZT231 |
2ZZ-GE |
2000 - 2002 |
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○For OE air cleaner or GRACER AIRINX SET.
The AIRINX SET is required for vehicles with auto cruise control. The OE air cleaner box will not fit on these vehicles.
○This kit was designed for manual transmission vehicles.
The use of an air filter other than our GRACER AIRINX set with the supercharger kit may cause lean burning conditions. Please refrain from using aftermarket intake systems other than our GRACER AIRINX kit to prevent any possible engine damage.
Important |
This kit is designed for the vehicle specified above. |
Please do not attempt to install this kit on other application. |
Important
1.This installation should only be performed by a trained specialist who is very familiar with the automobile’s mechanical, electrical and fuel management system.
2.If installed by an untrained person, it may cause damage to the kit as well as the vehicle.
3.GReddy Performance Products Inc. is not responsible for any damage to the vehicle’s electrical system caused by improper installation.
4 Make sure to follow the instruction and pay attention to the “Important”, “Warning!” and “Caution!” notice through out the instruction.
5.Improper installation can be dangerous! Please make sure to inspect the installation before operating the vehicle.
6.Call your GReddy Authorized dealer or GReddy Performance Products if there are any problems or questions regarding this product.
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Parts List
Supercharger |
W/ Pulley |
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Intake Manifold |
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Intake Tube |
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Tensioner Pulley |
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Supercharger Belt |
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Alternator Bracket, |
Upper |
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Lower |
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Floating Nut |
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Oil Dip Stick Guide |
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Spacer, |
Tensioner Pulley |
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Alternator Bracket |
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Intake Tube Bracket |
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Bracket, Alternator Bracket |
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Intake Tube |
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Cruise Control |
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Vacuum Hose |
φ× |
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Cable Tie |
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Colgate Tube |
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φ× |
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Cruise Control Extension Harness × Connectors & Sleeve M F × |
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Injectors cc W/ Harness Coupler |
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Harness [Connectors & Sleeve |
M F × Splice Connector× ] |
set |
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Stainless |
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Cruise Control Bracket |
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Stainless |
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Alternator Bracket |
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Stainless |
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Intake Tube, Alternator Bracket |
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Stainless Stud |
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Charger OUT |
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Stainless Stud |
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Intake Manifold |
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Stainless |
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Intake Tube Bracket |
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Stainless |
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Alternator Bracket, Engine Side |
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Stainless |
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Intake Tube Bracket, Engine Side |
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Steel Bolt |
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Alternator Bracket |
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Steel Bolt |
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Tensioner Pulley |
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Part List Diagrams/Pictures
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OEM Parts Removal
Please refer to factory repair manual for OE component removal guidance.
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Safely remove pressure from fuel lines. |
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( ) |
Remove the circuit-opening relay located |
in the fuse box in |
the left side of the |
engine bay. |
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[ circuit opening relay] |
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( ) |
Crank the motor to remove fuel pressure. |
Turn ignition key off. |
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Remove the battery – and + terminal. |
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Install the circuit-opening relay to its original location. |
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Open fuel tank filler cap to remove pressure in fuel tank. |
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Remove the upper front fender apron seal (53735G), upper radiator support seal (53292A), and cylinder |
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head cover No. 2 (11212). |
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Remove the battery and battery tray. |
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Remove the engine under cover and drain the coolant from the radiator drain cock. |
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Remove the Engine bay ECM outlet duct , air cleaner case |
and air cleaner hose |
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No. 1 . |
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Remove the accelerator control cable from the throttle lever. Remove the water bypass hose, |
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ventilation hose No. 2 and harness connectors from the throttle body. Remove throttle |
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body Assy. |
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Mark or label water bypass hose to prevent confusion during install. |
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Cars with Auto Cruise Control |
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Remove the accelerator control cable from the throttle lever. |
Remove harness connector and |
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bolts. Remove the auto cruise control unit Assy. |
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Remove the bracket from the control unit. |
Remove the four rubber grommets from bracket. |
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Remove the alternator bracket, oil dip stick guide, and oil dip stick. |
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Plug the dipstick guide hole on the engine block to prevent dirt from entering motor. |
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Remove the radiator reserve tank bolts and place the reserve tank on the hood latch. |
Disconnect |
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the ventilation hose No. 1 (12261) and remove the intake air surge tank. |
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10 Move the V belt tensioner to the front of the vehicle and remove the V belt.
11 Disconnect the harness connectors for the cam position sensor, A/C compressor, knock sensor, crank position sensor, and injectors to allow the harness to move freely.
12 Disconnect the B+ connector and harness connector on the alternator and remove alternator.13 Remove ventilation tube No. 1 .
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Kit Install
OE ventilation Tube No. 1 Modification
Remove the bracket from the ventilation tube in 2-13. Install back to same location.
After removing bracket, make sure to de-burr and paint surface of modified area.
Please use safety glasses and a mask to prevent injury.
Kit Lower Alternator Bracket Install
(1)Remove the two lower bolts of the A/C compressor brackets. Place the provided spacers between the kit alternator bracket and OE compressor bracket.
Replace the two bolts with the provided bolts. Do not torque these bolts at this time.
Parts №
(2) Place the floating nut in the lower alternator bracket.Parts №
(3)Install the lower alternator bracket to the engine block using the provided bolt and attach the alternator bracket (1) to the lower alternator bracket.
Torque bolts in this order:
A/C compressor bracket, lower alternator bracket (engine block side), alternator bracket.
Parts №
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Remove
Kit Alternator Bracket
Floating Nut
Kit alternator bracket
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Kit Supercharger assembly
(1)Screw in the provided stud bolts onto the supercharger outlet flange and apply silicone sealant to the flange surface. Attach Kit intake manifold to the supercharger.
Try to prevent sealant from protruding to the inside of the manifold.
Parts №
(2)Connect the actuator port to the intake manifold port using the 6mm hose provided. Secure hose ends with cable ties.
When using a boost gauge, use this pressure source to monitor intake manifold pressure.
Part №
S/C Assy Installation
(1)Remove the OEM stud bolts on the intake side of the cylinder head and screw in five of the studs provided.
Part №
(2)Place the OEM intake manifold gasket between the intake manifold and head and install manifold
When installing the intake manifold, place the radiator reserve tank on the hood latch.
Part №
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Kit Oil Dip Stick Installation
(1)Remove the O-ring from the OE dipstick guide and place it on the Kit dipstick guide.
If the O-ring is damaged, please replace with OEM part.
Part №
OE dipstick guide
Kit dipstick guide
(2)Place the Kit dipstick guide in the factory location on the engine block and attach the bracket to the supercharger Assy and tighten bolt.
Alternator Installation
(1)Attach the alternator to the lower alternator bracket installed in step 3-2.
Use OEM bolt
(2)Attach the upper alternator bracket to the alternator and torque the lower alternator bolt.
Use OE bolt on the alternator side of the bracket and
provided bolt for the engine side of bracket.
Torque spec bolt |
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bolt |
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Parts № |
Kit Tensioner Pulley Installation |
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Attach the Kit tensioner pulley to the lower alternator bracket with the spacer between the pulley and bracket. Use the provided bolt to attach pulley to bracket.
Place the pulley so the rim faces the bracket.
Use thread lock on the pulley bolt.
Parts №
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Bracket bolt
Upper alternator bracket
Rim
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