TOYODA OP-SUPPORTER Instruction Manual
INSTRUCTION MANUAL
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FOR OP-SUPPORTER
Maintenance
for i-Series
Ver. 4
OP-SUPPORTER:
AUTOMATIC AND WORK SUPPORT FUNCTION
FOR TOYODA MACHINING CENTERS
TOYODA MACHINE WORKS,LTD.
OPSH-0002-A(English)
CONTENTS
1. Introduction ------------------------------------------------------------------------------------------- 1
2. OP-SUPPORT ER detection error
3. Saving of parameter, etc
--------------------------------------------------------------------------12
4. Common variable to be used
5. CNC parameter
--------------------------------------------------------------------------------------14
5.1 FUNUC 16i(18i) SETTING
------------------------------------------------------------- 1
--------------------------------------------------------------------13
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6. Tool ID data specification table --------------------------------------------------------------- 15
OP-SUPPORTER
N
1. Introductio n
This instruction manual describes the maintenance method of OP-SUPPORTER
adopted on the machining center. Refer to this manual in case of any trouble
occurrence.
OP-SUPPORTER is the combination of the software range inside the CNC unit
released for machine tool builder and the ladder circuit built in the original software
of Toyoda Machine Works.
It is composed with the four functions such as 1. Tool control, 2. Pallet control,
3. Auxiliary, 4. Maintenance and is made to improve its function and controllability.
“
Function and Operation Manual” is available besides this manual.
2. OP-SUPPORTER detection error
In the case OP-SUPPORTER detection error lamp comes on, error record (AL95
(MELDAS) or AL80 (FANUC)) will be performed. Also, under different error
condition, single block stop or restarting ban will be perfor med. (Refer to error ran k.)
The contents of this error record can be monitored using ALARM H ISTORY screen.
The way to see the list of OP-SUPPORT ER detection error
o.
*****
(*)
Simple explanation of error
Detailed explanation of error and its trouble shooting method
will be shown.
Message displayed on a screen
Error rank 1 : Single block stop
2 : Restarting ban
3 : Error lamp lighting only
List of the contents of OP-SUPPORTER detection error
No. Message/rank Error content/detail (troubleshooting)
1 M-CODE ERROR
(3)
2 NO PALLET#
(2)
3 PALLET# ERR
(2)
(3)
Occurrence of M-CODE cycle time over and that M-CODE
is out of the fixed range.
Error occurrence with a M-CODE which is different from
the M-CODE registered.
In the case of the error occurrence despite of executing a
correct M-CODE, please contact us.
In the case of executing pallet change, "0" is indicated for
pallet No. informed for the ladder.
Please contact us.
In the case of executing pallet change, pallet No. indicated
by the ladder is out of range.
Please contact us.
Default rank of tool mass is not set or out of range.4 ZERO TL-MASS
In the case of no setting of tool mass in tool data, default
rank set with parameter is used, but this fault rank is not set
in the parameter. Please contact us.
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OP-SUPPORTER
No. Message/rank Error content/detail (troubleshooting)
When to do teaching AC data, no tool is in the spindle.5 NO SP-TL(AC)
(3)
6 NO S DATA
(1)
7 NO F DATA
(1)
(3)
9 POT# ERROR
(3)
10 TL-OFS UP ER
(3)
11 NO MAG SEL1
(2)
12 REM-TL OVER
(3)
(3)
(3)
In the case of doing teaching of AC data, change the data of the
tool mounted in the spindle. However, tool pot No. mounted in the
spindle is unknown. In the case of manual mounting of the tool in
the spindle, set the spind le tool pot No. in the TOOL POSITION
screen.
In spite of assigning process condition, rota tion speed is not set in
the tool data.
Process condition is indicated with G205 A* (*:1-3) in NC
program but process condition (rotation speed) is not reg istered in
the tool data. Register process condition using TOOL DATA
DETAIL screen or select the mode without process condition
setting (G205 A*).
In spite of assigning process condition, feeding to tool data is not
set.
Same as the above. (However, feeding of process condition)
Offset of magazine change is not registered or out o f range.8 NO MAG OFFS
Mistake is in paramete r f ile.
Please contact us.
When converting pot No. to pot No. (POS) and magazine No.,
error occurred.
Please contact us.
Both tool length reading demand and tool radius reading demand
become ON at the same time.
Please contact us.
Manual set demand of tool data becomes ON but magazine No. is
not indicated.
Please contact us.
There is not room for the area keeping infor mation of the re moved
tool.
As the storage tool data is full, no more tool data can be stored.
Delete unnecessary too l data .
No optional para mete r f ile is in CNC memor y.13 NO OPT FILE
Please contact us.
No parameter file is in C N C memo r y.14 NO PAR FILE
Please contact us.
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OP-SUPPORTER
No. Message/rank Error content/detail (troubleshooting)
No tool information file is in CNC memory.15 NO TL FILE
(3)
(3)
(3)
18 NO SP-TL(TU)
(3)
19 NO SP-TL(BR)
(3)
(2)
21 NO SERIAL#
(3)
22 SERIAL# = 0
(3)
(3)
(3)
Please contact us.
Point indication of measured position is out of range.16 MES PT ERROR
In the case of having plural measuring positions for one work,
indication of the point is out of range.
Please contact us.
Checking code of optional parameter shows error.17 OPT-CHK ERR
Error is in the parameter to set optional function. Only ALARM
HISTORY screen can be executed under this condition.
Please contact us.
When to read tool compensation value in CNC memory, no tool is
in the spindle.
In the case of reading too l compensation value, renew the data for
the pot No. mounted in the spindle. However, pot No. mounted in
the spindle is unknown. In the case of mounting a tool in the
spindle manually, set the pot No. of spindle tool using TOOL
POSITION screen.
In the case of the occurrence of tool break or AC error, no tool is in
the spindle.
Tool pot No. mounted in the spindle is unknown. In the case of
mounting a tool in the spindle manually, set spindle tool using
TOOL POSITION screen.
Trigger signal comes ON without selecting magazine.20 NO MAG SEL2
Please contact us.
There is a tool installation instruction, but no tool data of instructed
SERIAL # is saved.
Register tool data using TOOL DATA DETAIL screen.
There is a tool installation instruction, but SERIAL# indicated is
"0".
Designate the serial #.
Open error of tool da ta f ile (w ri ting).23 TL-FILE SVER
Cancel the edit lock.
0-No. of optional parameter file is out of range.24 OPTF ONO ERR
Set 0-No. in N511 of parameter file.
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OP-SUPPORTER
No. Message/rank Error content/detail (troubleshooting)
25 OFS# RD ERR
(2)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(3)
(3)
36
(3)
(3)
At the time of turning power on, process of reading common offset
(H. D) from common variable cannot be done normally.
Cut the power of CNC unit off and restart it. In the case of
recurrence, contact us.
Reading error of tool length and tool geometry.26 LEN-G E RDERR
Tool compensation value from CNC cannot be read correctly.
Input compensation value using TOOL DATA DETAIL screen.
Reading error of tool length and tool wear.27 LEN- W E RD ERR
Same as the above.
Reading error of tool radius and geometry.28 RAD-GE RDERR
Same as the above.
Reading error of tool radius and wear.29 RAD-WE RDERR
Same as the above.
Writing error of tool length and geometry.30 LEN-GE WTERR
Compensation value cannot be written correctly in CNC.
Input compensation value correctl y in CNC side s creen.
Writing error of tool length and wear.31 LEN-WE WTERR
Same as the above.
Writing error of tool radius and geometr y.32 RAD-GE WTERR
Same as the above.
Writing error of tool radius and wear.33 RAD-WE WTERR
Same as the above.
Error of inverse change process of function ON /O FF code.34 F-SW CHG ERR
Please contact us.
Error of inverse change process of M-CODE.35 M-CD CHG ERR
Please contact us.
0-No. of parameter file is out of range.37 PARF ONO ERR
Register 0-No. of parameter file in data register (MELDAS:
R2700, FANUC: D600).
Spindle tool pot No. of tool position table (SFTTLPOS) is out of range.38 SP-TL POT#E1
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