Toyo VF66B Operating Manual

Page 1
TOYO INTELLIGENT INVERTER
CC66-Z Operating Manual
Page 2
Foreword
Page 3
Please read before use
DANGER
Indicates a hazardous situation which may result in death or serious injury if it is handled improperly.
CAUTION
Indicates a hazardous situation which may result in moderate or minor injury or only in property damage if it is handled improperly. However, such a situation may lead to serious consequences depending on circumstances.
CAUTION [Installation]
Do not use optional circuit board if you discover damage or deformation during unpacking.
Doing so may cause optional circuit board failure or malfunction.
Do not place any flammable materials near the optional circuit board.
Doing so may cause a fire.
Do not allow the optional circuit board to drop, fall over or sustain severe impacts.
Doing so may cause optional circuit board failure or damage.
Do not install or operate the optional circuit board if it is damaged or has any of its parts missing.
Doing so may lead to personal injury.
DANGER [Wiring]
Before wiring, make sure the power is OFF.
Failure to do so may cause an electric shock or fire.
Wait more than 10 minutes after turning the power OFF before opening the unit case lid.
Failure to do so may cause an electric shock or fire.
Make sure that the unit is correctly earthed.
Failure to do so may cause an electric shock or fire.
Wiring must be done by skilled technicians.
Failure to do so may cause an electric shock or fire.
Wire the unit after it is installed.
Failure to do so may cause an electric shock or fire.
CAUTION [Wiring]
Make sure that communication cables and connectors are properly installed and locked in place.
Failure to do so may cause optional circuit board failure or malfunction.
Page 4
DANGER [Operation]
Turn the power ON after fitting the inverter front cover.
Do not remove the cover while the power is ON. Failure to do so may cause an electric shock.
Do not operate any switch with wet hands.
Failure to do so may cause an electric shock.
Do not touch the inverter terminals while the power is ON, even if the inverter is in the idle state.
Failure to do so may cause an electric shock.
If the alarm is reset while the operation signal kept input, the inverter will suddenly restart. Reset the
alarm after making sure that the operation signal is OFF. Failure to do so may lead to personal injury.
The inverter can be set to operate in a wide range of speed. Operate the inverter after sufficiently
checking the allowable range of the motor and equipment.
Failure to do so may cause personal injury, equipment failure or damage.
CAUTION [Operation]
The inverter radiating fin and the radiating resistance are hot. Do not touch them.
Failure to follow this warning may cause burns.
DANGER [Maintenance, inspection and parts replacement]
Always turn the power OFF before inspecting the inverter.
Failure to do so may cause an electric shock, personal injury or fire.
Unauthorized persons shall not perform maintenance, inspection or parts replacement.
Use insulated tools for maintenance and inspection. Failure to do so may cause electric shock or personal injury.
DANGER [Other]
Never modify the unit.
Doing so may cause electric shock or personal injury.
CAUTION [General precautions]
Some illustrations given in this manual show the inverter from which the covers or safety shields have been removed to illustrate the details. Before operating the inverter, reinstall the covers and shields to their original positions and the inverter according to this manual.
These safety precautions and specifications stated in this manual are subject to change without notice.
Page 5
Table of contents
Page 6
Chapter 1 Functional outline
CAUTION [Safety precautions]
Carefully read the instruction manual before use, and use the inverter correctly. Our inverter and optional circuit board are not designed or manufactured for the purpose of use in
life-support machines or systems.
If you intend to use the product stated in this document for special purposes, such as passenger cars, medical devices, aerospace devices, nuclear energy controls and submarine relaying machines or systems, consult our sales department.
This product is manufactured under strict quality control. However, if it is used in critical equipment in which inverter and optional circuit board failure may result in death or serious damage, provide safeguard to avoid serious accidents.
If you wish to use this inverter with loads other than three-phase AC traction, please contact us.
To use this product, electrical work is necessary. The electrical work must be done by qualified expert.
Page 7
Chapter 2 Basic specification
CC66-Z Terminal TB1
Terminal No.
Use
Description
PS
(2 Terminal)
Multifunction input
+12V power terminal
Output +12V of DC voltage
G
(2 Terminal)
GND terminal
Never connect GND terminal to the earth. Never touch nor connect PS terminal and G terminal.
MI6
Multifunction input terminal (6)
(Maximum input voltage DC24V/Maximum input current 3mA) By input the signal in multifunction input terminal, the same
operation can be done as that of VF66B inverter console. [In the initial condition, the VF66B inverter setting parameter for the C area are set to:
・For multifunction input terminal (6), Preset speed selection 1 ・For multifunction input terminal (7), Preset speed selection 2 ・For multifunction input terminal (8), Preset speed selection 3 ・For multifunction input terminal (9), Accel./decel time selection 1] ※See the instruction manual of the inverter for details of
multifunction input terminals.
MI7
Multifunction input terminal (7)
MI8
Multifunction input terminal (8)
MI9
Multifunction input terminal (9)
P
Multifunction output
External power supply connecting terminal
P terminal is connected to the external power supply(DC).
COM
Common potential connection terminal
Never connect COM terminal to the earth.
MO3
Multifunction output terminal (3)
(Max. voltage DC24V/Max. Output current 20mA) Multifunction output terminal outputs the signal depends on the situation of performance. [In the initial condition, the followings are set by VF66 inverter setting parameter:H area.
・For multifunction output terminal (3), not used. ・Multifunction output terminal (4), torque detected.] ※Refer to the instruction manual of the inverter for the details of a
multifunctional input terminal.
MO4
Multifunction output terminal (4)
CC66-Z Jumper
Connector
Connector
Use
Description
CN-SO
Source mode
・Setting source mode/sink mode is conducted by replacement of
jumper socket CN-SI, CN-SO.
・In replacement of jumper socket, please cut off the power supply.
[In the initial condition, the source mode is set.]
・ In case of source mode, the switch etc. is connected between
multifunction input terminal (6) to (9) and PS terminal, and turn on/ off.
・In case of sink mode, the switch etc. is connected between multifunction
input terminal (6) to (9) and G terminal, and turn on / off.
For the detail information, please see the Chapter 4.
CN-SI
Sink mode
Page 8
CC66-Z Terminal TB1
Terminal
No.
Use
Description
AIN2
Analog input/output
Analog input (2) terminal
・Type of input can be selected from 0 to ±10V, 0 to 10V, 4 to 20mA by the
swift of SW1 and alternation of inverter setting parameter.
(Please refer to Chapter 5 for the change of the input range.) ・Input resistance is 150kΩ in input analog voltage. ・Input resistance is 250Ω in input analog current.
[0 to 10V is set in the initial condition. ]
※See the instruction manual of the inverter for details of analog input
terminal(2).
AOT2
Analog output (2) terminal
・By changing the VF66B inverter configuration parameters, the output range
of the analog output (2) terminal can be set to either 0 to 10V or 0 to ±10V
(max current 1mA). [In the initial configuration, the inverter output current is set at “5V/inverter rated current”.] ※See the instruction manual of the inverter for details of analog output
terminal (2).
G2
GND terminal
Never connect G2 terminal to the earth.
CC66-Z Terminal TB2
Terminal No.
Use
Description
+12
+12V power terminal
Output +12V of DC voltage
G
(3 terminals)
GND terminal
Never connect GND terminal to the earth.
A
PG input terminal
Input A, B, U/Z, V, and W signal (complementary output) of 12 V power PG respectively.
B
U/Z
V
W
PG-OUT
PG output terminal
Outputs a divided waveform of the PG A-signal.
CC66-Z Terminal TB1
Terminal No.
Use
Description
DA
(2 terminals)
Communication signal terminal
CC-Link communication terminal Signal polarity of RS-485 (ISO/IEC8482)
DB
(2 terminals)
DG
Communication earth terminal
RS-485(ISO/IEC8482)Signal line data earth terminal
SLD
Shield terminal of communication cable
Connect the shield cable of a CC-Link communication cable
FG
Protective earth terminal
FG terminal is used when grounding all the station
Page 9
Item
Specification
Communication protocol
CC-Link Ver1.1 CC-Link Ver2.0 Conformity
Station classification
Remote device station
Electrical charac-teristics of physical layer
In conformity to RS-485(ISO/IEC8482) +5V which insulated the power supply from the printed circuit board for inverter control through the built-in DC/DC converter is supplied.
Maker code
0993H
The number of occupancy sations, and a multiple setup
Sets up by the console of the main part of a VF66B inverter. (CC-Link Ver1.1 and CC-Link Ver2.0 change is possible) At the time of CC-Link Ver1.1 selection Number of occupancy stations 1-4 station. Multiple setup is twice, 4 times, and 8 times by the number one station fixation of occupancy stations at the time of CC-LinkVer2.0 selection.
The number of statons of a link
Ver1.1
One station occupancy
Remote input and output RX, RY: 32 points (fixation) Remote register RWr, RWw:4 word
Two station occupancy
Remote input and output RX, RY: 32 points (fixation) Remote register RWr, RWw:8 word
Three staion occupancy
Remote input and output RX, RY: 32 points (fixation) Remote register RWr, RWw:12 word
Four station occupancy
Remote input and output RX, RY: 32 points (fixation) Remote register RWr, RWw:16 word
Ver2.0
One-station occupancy Twice
Remote input and output RX, RY: 32 points (fixation) Remote register RWr, RWw:8 word
One-station occupancy 4 times
Remote input and output RX, RY: 32 points (fixation) Remote register RWr, RWw:16 word
One-station occupancy 8 times
Remote input and output RX, RY: 32 points (fixation) Remote register RWr, RWw:32 word
Transmission procedure
Half duplex transmission
Synchronization system
Frame synchronization
Modulation system
Base band system
Encoding system
NRZI (Non Return to Zero Inverted) method
Connection, wiring system
Terminal block 3 wires type
Connection cable
3 core twisted-pair cable with a shield with the cable only for CC-Link
Transmission speed and transmission distance
To be set by built-in console of VF66B Inverter unit
156kpbs - A maximum of less than 1200m of the total extension of a cable 625kpbs - A maximum of less than 900m of the total extension of a cable
2.5Mpbs - A maximum of less than 400m of the total extension of a cable 5Mpbs - A maximum of less than 160m of the total extension of a cable
10Mbps - A maximum of less than 100m of the total extension of a cable
Cable length between stations of 20 cm or more * The cable corresponding to CC-LinkVer1.1, 110ohms of terminator use * Cable length between stations : Connection communication cable length between a master
station and a slave station or between slave stations
Page 10
Number of connection station
Number of connection is forming the following formula. ・(a+a2+a4+a8)+(b+b2+b4+b8)*2+(c+c2+c4+c8)*3+(d+d2+d4+d8)*4 ≦ 64 ・(a*32+a2*32+a4*64+a8*128)+(b* 64+b2* 96+b4*192+b8*384)+
(c*96+c2*160+c4*320+c8*640)+(d*128+d2*224+d4*448+d8*896)≦8192
・(a* 4+a2* 8+a4* 16+ a8* 32)+(b* 8+b2* 16+b4* 32+b8* 64)+
(c*12+c2* 24+c4* 48+c8* 96)+(d*16+d2* 32+d4* 64+d8*128)≦2048
a : Number of a 1 time setup by one-station occupancy b : Number of a 1 time setup by two-station occupancy c : Number of a 1 time setup by three-station occupancy d : Number of a 1 time setup by four-station occupancy a2: Number of a 2 time setup by one-station occupancy b2: Number of a 2 time setup by two-station occupancy c2: Number of a 2 time setup by three-station occupancy d2: Number of a 2 time setup by four-station occupancy a4: Number of a 4 time setup by one-station occupancy b4: Number of a 4 time setup by two-station occupancy c4: Number of a 4 time setup by three-station occupancy d4: Number of a 4 time setup by four-station occupancy a8: Number of a 8 time setup by one-station occupancy b8: Number of a 8 time setup by two-station occupancy c8: Number of a 8 time setup by three-station occupancy d8: Number of a 8 time setup by four-station occupancy ・16×A+54×B+88×C ≦ 2304 a:Number of offices of one-station occupancy b:Number of offices of two-station occupancy c: Number of offices of three-station occupancy d: Number of offices of four-station occupancy A: Number of a remote I/O station………………………………… Maximum of 64 sets B: Number of a remote device station ……………………………… Maximum of 42 sets C: Local station and the number of an intelligent device station…… Maximum of 26 sets
Setting of station number
1 to 64 : The number of offices is set up with the rotary switch on CC66-Z.
Communication control system
Broadcasting polling Error check system
CRC(X16+X12+X5+1)
Correspondence service
Cyclic transmission Extended cyclic transmission Cable length relief between stations
DANGER [Wiring]
Before wiring, make sure the power is OFF.
Failure to do so may cause an electric shock or a fire.
Substitution of Jumper socket is performed after certainly turning off an inverter.
Failure to do so may cause an electric shock, personal injury, equipment failure or malfunction.
CAUTION [Wiring]
G terminal, G terminal, and G2 terminal are not connected to a grounding by any means.
Doing so may cause equipment failure or damage.
Never connect or allow contact between the PS and G terminals.
Doing so may cause equipment failure or damage.
Page 11
Chapter 3 Description of substrate
PS PS MI8 G G2 P COM DA DG SLD FG
MI6 MI7 MI9 G AIN2 AOT2 MO3 MO4 DA DB DB
CN-SI
CN-SO
PGOUT G W V U/Z G G B A +12
CC66-Z
TB1
TB2
SW1
SW3
SW2
SW4
LED1 LED3 LED5 LED6 LED4
CN3
CN1CN2
①
②
③
④
⑤
⑦
⑥
⑪,⑫,⑬,⑭,⑮
⑩
⑧
⑨
SW5
SW6
Page 12
Name of
switch
Use
Description
SW1
Analog input(2) signal characteristic switching switch
Switch input signal characteristic of analog input (2) terminal.
・0 to 10V, 0 to ±10V input when the switch is OFF. ・4 to 20mA input when the switch is ON.
[In the initial condition, the switch is set to OFF.] ※When you switch input range, please change the parameter of VF66B inverter.
For more detail, please refer to chapter 5.
SW2
PG signal ON/OFF switch
Switch ON/OFF PG signal.
・PG signal is no effect when the switch is OFF. ・PG signal is available when the switch is ON.
[In the initial condition, the switch is ON.]
SW3
Terminator changeover switch
ON/OFF of a terminator can be switched.
・A terminator is separated for a switch in OFF. ・A terminator is connected for a switch by ON.
SW4
PG frequency dividing output switch
Switch output of PG frequency dividing signal.
・1/4 frequency dividing signal is output when the switch is side of 3. ・1/2 frequency dividing signal is output when the switch is side of 1.
[In the initial condition, the switch is set to position “3”.]
SW5,SW6
CC-Link station number setting switch
Station number of CC-Link is set up. ・Please set up a station number by the decimal number of double figures, and it
is SW5 about a low ranking beam, and set up the beam of a higher rank in SW6.
・A station number should set up 01-64.
DANGER [Switch]
Change of a switch is performed by certainly turning off the inverter.
Failure to do so may cause an electric shock, personal injury, equipment failure or malfunction.
Page 13
サポート
オプション基板
コネクタ
SET66-Z基板
VFC66-Z基板
ねじ
Figure 3.3 SET66-Z circuit board
Screws
VFC66-Z circuit board
Connectors
Optional circuit board
SET66-Z circuit board
Supports
Page 14
つまみ
オプション基板
VFC66基板
爪
オプション基板
DANGER [Installation/Removal]
Always confirm that the power is off before installing/removing any circuit boards.
Failure to do so may cause an electric shock, personal injury, equipment failure or malfunction.
CAUTION [Installation/Removal]
Avoid excess connection and disconnection of the connectors.
The connector mounting area may become loose, leading to problems such as poor connections.
Do not attempt to insert any object other than a compatible connector.
The connector mounting area may deform, leading to problems such as poor connections.
Optional circuit board
VFC66-Z circuit board
Optional circuit board
Locking hook
Tab
Page 15
CAUTION [Safety Precautions]
If LED1 is not operating normally, the CC66-Z or VFC66-Z board may be malfunctioning.
If this is the case, please contact us immediately.
Page 16
Chapter 4 Multifunction input/output specification
CC66-Z
TB1
PS
4.7kΩ
MI7
MI6
4.7kΩ
MI8
4.7kΩ
MI9
4.7kΩ
G
CN-SO
CN-SI
Multifunction input 6
Multifunction input 7
Multifunction input 8
Multifunction input 9
External power source (+12~+24V)
TB1
PS
4.7kΩ
MI7
MI6
4.7kΩ
MI8
4.7kΩ
MI9
4.7kΩ
G
CN-SO
CN-SI
Multifunction input 6
Multifunction input 7
Multifunction input 8
Multifunction input 9
External power source (+12~+24V)
CC66-Z
CC66-Z
TB1
PS
4.7kΩ
MI7
MI6
4.7kΩ
MI8
4.7kΩ
MI9
4.7kΩ
G
Internal power source
(12V)
CN-SO
CN-SI
Multifunction input 6
Multifunction input 7
Multifunction input 8
Multifunction input 9
TB1
PS
4.7kΩ
MI7
MI6
4.7kΩ
MI8
4.7kΩ
MI9
4.7kΩ
G
Internal power source
(12V)
CN-SO
CN-SI
Multifunction input 6
Multifunction input 7
Multifunction input 8
Multifunction input 9
CC66-Z
Page 17
Display
Items
Item Selection
Default Data
Unit
c-00
Multifunction input place selection
0: Terminal block 1: Digital communication option
0: Terminal block
-
c-06
Multifunction input terminal (6) function selection
0: Preset frequency selection 1 (V/f mode)
Preset rotation speed selection 1 (vector mode)
1: Preset frequency selection 2 (V/f mode)
Preset rotation speed selection 2 (vector mode)
2: Preset frequency selection 3 (V/f mode)
Preset rotation speed selection 3 (vector mode) 3: Acceleration/deceleration time selection 1 4: Acceleration/deceleration time selection 2 5: Frequency UP command (MRH mode) (V/f mode)
Rotation speed UP command (MRH mode) (vector
mode) 6: Frequency DOWN command (MRH mode) (V/f mode)
Rotation speed DOWN command (MRH mode) (vector
mode) 7: Frequency hold (V/f mode)
Rotation speed hold (vector mode) 8: S-pattern acceleration/deceleration prohibition 9: Max. frequency reduction (V/f mode)
Max. rotation speed reduction (vector mode) 10: Droop control disabled 11: No function (V/f mode)
Speed/torque control selection (vector mode) 12: Forward/reverse operation command selection 13: DC brake command 14: No function (V/f mode)
Initial excitation command (vector mode) 15: External failure signal 1 (protection relay 86A enable) 16: External failure signal 2 (protection relay 86A enable) 17: External failure signal 3 (protection relay 86A enable) 18: External failure signal 4 (protection relay 86A enable) 19: External failure signal 1 (protection relay 86A disabled) 20: External failure signal 2 (protection relay 86A disabled) 21: External failure signal 3 (protection relay 86A disabled) 22: External failure signal 4 (protection relay 86A disabled) 23: Trace back external trigger 24: Second set-up block selection 25: Emergency stop (B contact) 26: No function 27: Frequency commanding terminal block selection (V/f
mode)
Rotation speed commanding terminal block selection
(vector mode) 28: No function 29: Operation command [reverse] (STARTR) 30: Jog command [forward] (JOGF) 31: Jog command [reverse] (JOGR) 32: Emergency stop (A contact) 33: Protection reset (RESET) 34: External signal input 1 35: External signal input 2 36: External signal input 3 37: External signal input 4
0:Preset frequency
selection 1
-
c-07
Multifunction input terminal (7) function selection
1:Preset frequency
selection 2
c-08
Multifunction input terminal (8) function selection
2:Preset frequency
selection 3
c-09
Multifunction input terminal (9) function selection
3:Acceleration/
deceleration time selection 1
Page 18
DANGER [Wiring]
Before wiring, make sure the power is OFF.
Failure to do so may cause an electric shock or a fire.
Substitution of Jumper socket is performed after certainly turning off an inverter.
Failure to do so may cause an electric shock, personal injury, equipment failure or malfunction.
CAUTION [Wiring]
G terminal and G2terminal are not connected to a grounding by any means.
Doing so may cause equipment failure or damage.
Never connect or allow contact between the PS and G terminals. Doing so may cause equipment failure or damage.
1. Connection with PLC (Source mode)
CC66-Z
Power source
(+24V max)
TB1
PLC input unit
COM
MO4
MO3
P
2. Connection with PLC (Sink mode)
CC66-Z
Power source
(+24V max)
TB1
PLC input unit
COM
MO4
MO3
P
3. Connection with Relay
CC66-Z
Power source
(+24V max)
TB1
COM
MO4
MO3
P
RY
RY
+
+
Page 19
Display
Items
Item Selection
Default Data
Unit
H-02
Multifunction output terminal (3)
function selection
0: not used 1: Frequency detection (1) (V/f mode) ( Frequency = detection setting )
Motor speed detection (1) (vector mode)
( Motor speed = detection setting )
2: Frequency detection (1) (V/f mode) ( Frequency ≧ detection setting )
Motor speed detection (1) (vector mode)
( Motor speed ≧ detection setting )
3: Frequency detection (1) (V/f mode) ( Frequency ≦ detection setting )
Motor speed detection (1) (vector mode)
( Motor speed ≦ detection setting )
4: Frequency detection (2) (V/f mode) ( Frequency = detection setting )
Motor speed detection (2) (vector mode)
( Motor speed = detection setting )
5: Frequency detection (2) (V/f mode) ( Frequency ≧ detection setting )
Motor speed detection (2) (vector mode)
( Motor speed ≧ detection setting )
6: Frequency detection (2) (V/f mode) ( Frequency ≦ detection setting )
Motor speed detection (2) (vector mode)
( Motor speed ≦ detection setting )
7: Reach setting 8: Torque detection 9: Torque detection (absolute value) 10: Power failure 11: Overload pre-alarm 12: Restart mode 13: In reverse operation 14: Protection operation code 15: not used 16: In operation 17: Extended schedule function(Usually, not set up) 18: Timer 1 setup time passes 19: Timer 2 setup time passes) 20: 2nd set-up block selected 21: Cooling fan failed 23: DB abnormal state
0:not used
-
H-03
Multifunction output terminal (4)
function selection
1:Torque detection
CAUTION [Wiring]
Before wiring, make sure the power is OFF.
Failure to do so may cause an electric shock or a fire.
COM terminal and G terminal in terminal block 1 are not connected to a grounding by any means.
Doing so may cause equipment failure or damage.
Page 20
Display
Item
Set-up range (Item selection)
Default Data
Unit
G-03
Analog input(2) characteristics selection
0:0 to ±10V 1:0 to 10V 2:4 to 20mA
1
―
AIN2
G2
CC66-Z
TB1
Variable
voltage source
SW1
O N
OFF
SW1
AIN2
G2
CC66-Z
TB1
Variable
current source
SW1
O N
ON
SW1
Chapter 5 Analog input/output function
Page 21
Display
Items
Set-up range
(Item selection)
Default
Data
Unit
L-05
Analog input(2) gain
50.00 to 150.00
100.00
%
L-06
Analog input(2) offset
-50.00 to 50.00
0.00
%
S-08
Analog input(2) adjust
1. Analog input(2) offset adjustment Input the analog(2) voltage x 1000 Analog input(2) gain adjustment
-
-
Page 22
Press [MONI/FNC]key to turn on FNC (function selection) mode (LED-FNC will be lit).
Use [↑][↓]keys to select「G-03」and press [SET] key to confirm it.
Use [JOG/→] [↑][↓]keys to input「1040」and press[SET]key to confirm it.
Use [JOG/→]key to shift the digit to right, and [↑][↓]keys to input “0” and press [SET]keys to
confirm it.
Turn Off the inverter, open the front cover, and short circuit between [AIN2] [G] [G2] terminal
on the terminal block <TB1> of the <CC66-Z>.
After power is ON, press [MONI/FNC]key to turn on FNC (function selection) mode. (LED-FNC
will be lit). Use[JOG/→] [↑][↓]keys to select「S-08」,and press [SET] key to confirm it.
「S-08」will appear again, press[SET]key to confirm.
Use [JOG/→] and [↑][↓]keys to select “1” and press[SET]key to confirm it.
Turn OFF the inverter, open the front cover, and short circuit between [AIN2] on the terminal block <TB1> of the <CC66-Z> and [+10] on the terminal block <TB1> of the control board <VFC66-Z>. Remain short circuited terminals between [G] and [G2] of the <CC66-Z>.
CAUTION[Short-Circuit of terminals]
● Before short circuiting terminals, please be sure to turn OFF the inverter.
There is a risk of electrical shock.
・After power is ON, press[MONI/FNC]key to turn on FNC(function selection)mode.(LED-FNC
will be lit)then, use [JOG/→] [↑][↓]keys to select「S-08」and press [SET]key to confirm.
・Use [JOG/→] [↑][↓]keys to change numbers, Input 「1040」and press [SET]key to confirm. ・「S-08」will appear again, press [SET]key to confirm.
If「S-08」appears again, analog input (2) gain (L-05) and analog input (2) offset (L-06) will
be changed automatically. Press [MONI/FNC] Key to indicate monitor items.
CAUTION[Voltage measurement]
● When the voltage between the terminals is measured, please be sure not to touch wirings
or terminals. There is a risk of electrical shock.
<CC66-Z>
terminal block
G
・・・・・・・・
・・
AIN2
G2
When adjustment is done, turn OFF the inverter, open the front cover and remove the short circuit wirings installed between terminals, [AIN2] of the <CC66-Z> and [+10] of the control board <VFC66-Z>, as well as [G] and [G2] on the <CC66-Z>.
Measure the voltage between the <CC66-Z> terminals [AIN2] and [G] with a tester and enter
the 1000times of the measured value. If measurement is not available, the value”9930” can be
used. However accuracy is inferior.
CAUTION [Short-Circuit of terminals]
● Before short circuiting terminals, please be sure to turn OFF the inverter.
There is a risk of electrical shock.
<CC66-Z>
terminal block
G
・・・・・・・・
・・
AIN2
G2
GND
AIN1
<VFC66-Z>
terminal block
AOT1
+10
Page 23
Press [MONI/FNC]key to turn on, FNC(function selection)mode.(LED-FNC will be lid)
Turn off the inverter, open the front cover and connect the current power between
terminals [AIN2] And [G2] on the terminal block <TB1> of the <CC66-Z>.
CAUTION [Connection of current power]
● Before connecting current power, please be sure to turn OFF the inverter.
There is a risk of electrical shock.
● Please be sure to turn OFF the inverter before switching a switch.
There is a risk of electrical shock.
G2
AIN2
<CC66-Z>
terminal board
・After power is ON, select「2」in「G-16」and use monitor item[↑][↓]keys to select「Vin」
input voltage of analog input(2) appears in 「Vin」.
・Turn the current power ON and input 20mA to [AIN2] terminal. ・A number will be displayed.
Turn the SW1 ON (terminal block side) while the power of inverter is OFF.
・Adjust the value「L-05」so that the value of monitor item 「Vin」 becomes 「10.00」.
When adjustment is done, remove the current power.
Use [↑][↓]keys to select「G-03」,press [SET]key to confirm.
Use [JOG/→][↑][↓]key to change the numbers and input「2(4 to 20mA)」and press[SET]key
to confirm it.
Page 24
Display
Items
Set-up Range (Item Selection)
Default
Data
Unit
b-10
Rotation speed commanding input place selection
0: Coupled with b-09 1: Analog input (1) [VFC66-Z terminal block AIN1] 2: Console [SET66-Z] 3: Digital communication option 4: Analog input (2) [Optional terminal block AIN2] 5: <BCD66-Z> 6: Analog input (3) [Optional terminal block AIN3] 7: Built-in PLC function output
0
―
G-04
Analog input (2) rotation speed upper limit
[Absolute value of analog input (2) rotation speed lower
limit (G-05) ] to [100.0]
(*)
100.0
%
(*)
G-05
Analog input (2) rotation speed lower limit
-[Analog input (2) rotation speed upper limit (G-04)] to [Analog input (2) rotation speed upper limit (G-04)]
(*)
0.0
%
(*)
Input voltage
+10V
-10V
Speed command
G-04
G-05 0 G-04×(-1)
Input characteristics (0 to ±10V)
Speed command A-01
A-01×(-1)
Input voltage
Minimum rotation speed hysteresis characteristics when
near 0V
Page 25
G-05
G-04
10V
0V
Input voltage
Speed command
Input characteristics when the analog input (2) rotation
speed lower limit (G-05) is positive (0 to 10V)
G-05
G-04
10V
0V
Input voltage
Speed command
Input characteristics when the analog input (2) rotation
speed lower limit (G-05) is negative (0 to 10V)
G-05
G-0
20mA
4mA
Input current
Speed
command
Input characteristics when the analog input (2) rotation
speed lower limit (G-05) is positive (4 to 20mA)
G-05
G-0
20mA
4mA
Input current
Speed
command
Input characteristics when the analog input (2) rotation
speed lower limit (G-05) is negative (4 to 20mA)
Page 26
Display
Items
Set-up Range (Item Selection)
Default
Data
Unit
i-08
Torque command input place selection
0: Analog input (1) [VFC66-Z terminal block AIN1] 1: Analog input (2) [Optional terminal block AIN2] 2: Digital communication option 3: Built-in PLC function output
1
―
i-09
Analog input torque command gain
50.0 to 200.0
150.0
%
・Set i-08 to “1”. ・Set G-03 (described in section 5.1) to “0”. Only the 0 to ±10V
voltage input characteristic can be used.
The torque command value is set as the negative value of the analog input torque gain (i-09) when the input is +10V. When the input is -10V, it is set as the positive value of the analog input torque gain (i-09). (Figure 5.5)
(i-09)
-(i-09)
10V
-10V
Input signal[V]
Torque command[%]
Figure 5.5 Analog input torque command
characteristic
Display
Items
Set-up Range (Item Selection)
Default
Data
Unit
G-09
Analog output(2) characteristic selection
0:Output voltage 1:Output current 2:Torque output(V/f mode)
Torque command(vector mode)
3:Output frequency(V/f mode)
Motor rotation speed(vector mode)
4:Output frequency command(V/f mode)
Motor rotation speed command(vector mode)
5:Built-in PLC output 6:Calibration 7:Internal monitor
1
-
Page 27
G-09
Selection items
Output voltage
0
Output voltage
7.5V/200V(200V class)
7.5V/400V(400V class)
1
Output current
5V/inverter rated current
2
Torque output(V/f mode) Torque command(vector mode)
5V/100%
3
Output frequency(V/f mode) Motor rotation speed(vector mode)
10V/maximum frequency(A-00) 10V/maximum rotation speed (A-00)
4
Frequency command(V/f mode)
(*1)
Motor rotation speed(vector mode)
(*1)
10V/maximum frequency(A-00) 10V/maximum rotation speed (A-00)
5
Built-in PLC output
(*2)
5V/20000 (100%)
(*2)
6
Calibration
5V
7
Internal monitor
―
Display
Items
Set-up Range (Item Selection)
Default
Data
Unit
L-09
Analog output(2) gain
50.0 to 150.0
100.0
%
L-10
Analog output(2) offset
-50.0 to 50.0
0.0
%
S-09
Analog output (2) adjust
1: Analog output (2) offset adjustment 2: Analog output (2) gain adjustment
-
-
Page 28
Turn OFF the inverter, open the front cover, and short circuit between terminals [AOT2] on the terminal block <TB1> of the <CC66-Z> and [AIN1] on the terminal block <TB1> of the control board <VFC66-Z> and so as [G] and [G2] on the terminal block <TB1> of the <CC66-Z>.
CAUTION [Short circuiting of terminals]
● Before short circuiting terminals, please be sure to turn OFF the inverter.
There is a risk of electrical shock.
After power is ON, press [MONI/FNC] key to turn on FNC (function selection) mode.
(LED-FNC will be lit).
・Use[JOG/→] [↑][↓]keys to select「S-09」and press [SET]key to confirm it. ・Use[JOG/→] [↑][↓]keys to input「1040」and press [SET]key to confirm it. ・「S-09」will appear again, press [SET]key to confirm it. ・Use [JOG/→] [↑][↓]keys to input “1” and press [SET]key to confirm it. ・「 S-09」will appear again.
・After power is ON, press [MONI/FNC] key to turn on FNC (function selection) mode.
(LED-FNC will be lit). Use [JOG/→] [↑][↓] keys to select “b-17” then press [SET] to confirm it.
・Use [JOG/→] [↑][↓]keys to input “0” and press[SET]key to confirm it. ・「b-17」appears again.
・Use [JOG/→] [↑][↓]keys to select「G-09」and press [SET]key to confirm it. ・Use [JOG/→] [↑][↓]keys to input “0” and press [SET]key to confirm it. ・「G-09」will appear again.
・Use [JOG/→] [↑][↓]keys to select「G-09」and press [SET]key to confirm it.
・Use [JOG/→] [↑][↓]keys to input “6” and press[SET]key to confirm it.
・「G-09」will appear again.
・Use [JOG/→] [↑][↓]keys to select「S-09」and press[SET]key to confirm it. ・Use [JOG/→] [↑][↓]keys to input「1040」and press [SET]key to confirm it ・「S-09」will appear again and press [SET]key to confirm it. ・Use [JOG/→] [↑][↓]keys to input “2” and press [SET]key to confirm it. ・If “S-09” appears again, analog output (2) gain (L-09) and analog output (2) offset (L-10)
will be changed automatically. ・Press [MONI/FNC] to indicate monitor items.
When adjustment is done, turn OFF the inverter, open the front cover, and remove the short circuit wirings installed between terminals [AOT2] on the <CC66-Z> and [AIN1] on the control board <VFC66-Z>, as well as [G] and [G2] on the <CC66-Z>. Reset the setting of [G-09] and [b-17].
・ ・ ・ ・ ・
・ ・ ・ ・ ・
<CC66-Z>
terminal block
G
AOT2
G2
GND
AIN1
<VFC66-Z>
terminal block
AOT1
+10
Page 29
Chapter 6 PG input/output function
CC66-Z
TB1
SW2
ON
SW2
ON
Display
Item
Set-up range
(Item selection)
Set-up resolution
Default
Data
Unit
A-10
PG Selection
V/f mode
(PG not used)
―
―
Induction motor vector control mode
0: S-mode Sensor-less drive 1: V-mode with PG (AB phase input)
0
―
ED motor vector control mode
0: S-mode Sensor-less drive 1: V-mode with PG (ABZ phase input)
(*1)
2: P-mode with PG (ABUVW phase input) 3:
RL-mode with resolver (resolution 10bit)
(*2)
4:
RH-mode with resolver (resolution 12bit)
(*2)
0
―
Page 30
CC66-Z
TB1
+12
G
B
A
PG
A
B
F
E
Earth
Twisted pair shielding wire
CO-SPEV-SB(A)3P×0.5SQ
G
TB2
CC66-Z
TB1
A B C D F G H J K L M T S R N
A B C D F G H J K L M T S R N
TB2
+12
G
B
A
Earth
PG
U/Z
V W
Twisted pair shielding wire
CO-SPEV-SB(A)7P×0.5SQ
MS3106B-20-29S MS3057-12A
G
DANGER [Wiring]
When wiring PG, an inverter power source is certainly turned off.
Failure to do so may cause an electric shock, personal injury, equipment failure or malfunction.
Never connect the G terminal to earth.
Doing so may cause equipment failure or damage.
DANGER [Switch]
Change of a switch is performed by certainly turning off an inverter.
Failure to do so may cause an electric shock, personal injury, equipment failure or malfunction.
Page 31
CC66-Z
TB1
TB2
PGOUT
G
Frequency
meter
SW4
1
SW4
1 3
CC66-Z
TB1
TB2
PGOUT
G
Frequency
meter
SW4
3
SW4
1 3
DANGER [Wiring]
Before connecting anything to the terminals, please be sure to turn off the inverter.
Failure to do so may cause an electric shock, personal injury, equipment failure or malfunction.
Never connect the G terminal to earth. Doing so may cause equipment failure or damage.
Page 32
Chapter 7 CC-Link communication function
110Ω
110Ω
Terminator
Terminator
DA DB
DG SLD FG
DA
DB DG SLD FG
Master
station
CC66-Z
Cable only for CC-Link
CC66-Z
SW3
TB1
TB1
DA
DB
DA
DB DG SLD FG
DA
DB
Cable only for CC-Link
Cable coror
Name
Content
Blue
DA
Communication signal terminal
White
DB
Yellow
DG
Communication grounding terminal
SLD
Communication shield terminal
FG
Protective ground terminal
DANGER [Wiring]
Before connecting anything to the terminals, please be sure to turn off the inverter.
Failure to do so may cause an electric shock, personal injury, equipment failure or malfunction.
Page 33
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TEL: +81-3-5202-8132 - 6
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