Town & Country Fireplaces TCWS54 SERIES D Installation And Operating Instructions Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING: If the information in these
instructions is not followed exactly, a re or
explosion may result causing property damage,
personal injury or death.
FOR YOUR SAFETY
Installation and service must be performed
by a qualied installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch.
•Donotuseanyphoneinyourbuilding.
• Immediatelycallyourgas supplierfrom
a neighbour’s phone. Follow the gas
supplier’s instructions.
• Ifyoucannotreachyourgassuppliercall
the re department.
SERIAL #
TCWS54
INSTALLATION
AND OPERATING
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certied kit is used.
This appliance is suitable for installation in a
bedroom or bed sitting room.
INSTRUCTIONS
MODEL
TCWS54
SERIES D
MODULAR DIRECT VENT
FIREPLACE
281114-44 TCWS54_D 5056.42521D
Table of Contents
Caution ................................................................... 3
Safety .....................................................................3
Important Note for the
Commonwealth of Massachusetts: .........................4
Fireplace Dimensions .............................................5
Minimum Clearances to Combustible Material .......5
Installation Requirements .......................................6
Manufactured (Mobile) Home .................................6
Window Frame Removal .........................................6
Top Standoffs ..........................................................7
Locating The Fireplace ...........................................7
Framing and Finishing ............................................8
Steel Stud Framing Kit .......................................... 10
Adjustable Lintel ...................................................12
Electrical ............................................................... 14
Wall Switch and Remote Control .......................... 15
Selecting Natural Vent and Power Vent Modes ..... 15
Home Automation .................................................16
Gas Supply ...........................................................17
Gas Pressure Check ............................................. 17
Venting .................................................................. 18
Wall Termination Venting ...................................... 18
Roof Termination Venting ...................................... 18
Roof Termination Venting Chart ............................ 19
Vent Terminal Clearance .......................................22
Vent Pipe Sealant ................................................. 23
Vent Restrictor Adjustment ...................................24
Roof Termination Kit .............................................25
Vent Pipe Dimensions ......................................... 26
Vent Offset Chart .................................................. 27
Firebox Panels Installation .................................... 28
Finishing Touch Trim Kit Instructions .....................29
Lighting Instructions .............................................30
First Fire ................................................................31
Remote Control ..................................................... 31
Maintenance .........................................................36
TCWS.54D Replacement Parts ...........................37
Replacement Parts – Valve Control System .........38
Wiring Diagram ..................................................... 39
Quick Panel Removal for Valve Service ................40
Rating Label Location ........................................... 41
TCWS54_D 281114-44
2
Caution
DANGER
FOR YOUR SAFETY - Do not install or operate your Town & Country replace without rst
reading and understanding this manual. Any installation or operational deviation from the following instructions voids the Town & Country Fireplaces
This appliance and its individual shut off valve must be disconnected from gas supply piping
system during any pressure testing of that system at test pressures in excess of 1/2 psig
(3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing its individual
manual shut off valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.5 kPa).
Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours.
This is due to the curing of paints, sealants and lubricants used in the manufacturing process.
This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes
caused by the curing process may cause discomfort to some individuals.
Do not use the replace if any part has been under water. Immediately call a qualied service
technician to inspect the replace and to replace any part of the control system and any gas
control which has been under water.
TM
Warranty and may prove hazardous.
Safety
We recommend that our gas hearth
products be installed and serviced
by professionals who are certied
in the United States by the National
Fireplace Institute
Specialists
®
(NFI) as NFI Gas
Due to high temperatures, this gas appliance should be located out of traffic and away from
furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and
should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance. Toddlers, young children, and others may be susceptible to accidental contact
burns. A physical barrier is recommended if there are at-risk individuals in the house. To
restrict access to a replace or stove, install an adjustable safety gate to keep toddlers,
young children, and other at-risk individuals out of the room and away from hot surfaces.
Clothing or other ammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating.
Failure to do so may create a hazardous condition.
Installation and repair should be done by a qualied service person. The appliance should
be inspected before use and at least annually by a professional service person. More
frequent cleaning may be required due to excessive lint from carpeting, bedding material,
etc.. It is imperative that control compartments, burners and circulating air passageways
of the appliance be kept clean.
It is our policy that no responsibility is assumed by the Company or by any of its employees
or representatives for any damages caused by an inoperable, inadequate, or unsafe
condition which is the result, either directly or indirectly, of any improper operation or
installation procedures.
!
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with the appliance and
shall be installed for the protection of children and
other at-risk individuals.
This appliance must not be connected to a chimney ue serving a separate solid fuel
burning appliance.
TCWS54_D 281114-44
3
Important Note for the Commonwealth of Massachusetts:
From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above
nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the
installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level
where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon mon-
oxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fuelled
equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard-wired
carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty
(30) days to comply with the above requirements; provided, however, that during said thir ty (30) day period, a battery operated carbon monoxide detector
with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in
print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1
through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the
manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the fol-
lowing requirements shall be satised by the manufacturer.
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
(e)) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
TCWS54_D 281114-44
4
Fireplace Dimensions
71 15/16"
23 1/2"
Fig. #1
71 15/16"
5 5/8"
25 5/16"
35 3/4"
Minimum Clearances to Combustible Material
18 5/8"
11 1/2"
55"
Fig. #2
COMBUSTIBLE FRAMING AND
FINISH WALL ABOVE STANDOFFS
MAY USE COMBUSTIBLE
FACING MATERIAL IN THIS AREA
NON-COMBUSTIBLE
FINISH MATERIAL
SEE FIG #11 & 12
A
B
TOP OF LINTEL BAR
FIREPLACE FRONT
Fig. #3
CEILING
24"
*
29 3/4"
COMBUSTIBLE FLOOR
STEEL FRAMING
STA N DOFFS
D
E
F
C
ADJACENT WALL
OR MANTEL SUPPORT
4“
6”
COMBUSTIBLE HEARTH
UNIT MAY BE RECESSED UP TO 6” WITH
NONCOMBUSTIBLE MASONRY TYPE MATERIAL
NON-COMBUSTIBLE ZONE.
DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING OR GAS PLUMBING IN
THIS AREA.
MANTEL CLEARANCE
CHART
* MANTEL CLEARANCE
A 9”
B 6”
C 3”
** MANTEL DEPTH
D 12”
E 6 3/4”
F 1 1/2”
Minimum Clearances:
Side standoffs .......................................................0 in. (0 mm)
Back standoffs ...................................................... 0 in. (0 mm)
Top standoffs ........................................................0 in. (0 mm)
Bottom of appliance ..............................................0 in. (0 mm)
Adjacent side wall .................................................4 in. (102 mm)
Ceiling to appliance ............................................ 24 in. (610 mm)
*Mantel to appliance .................. ..........See Figure #2
**Maximum Mantel extension .. ..........See Figure #2
Mantel support ......................................................4 in. (102 mm)
Vertical vent pipe ..........................................1 3/4" in. (45 mm)
TCWS54_D 281114-44
5
Fig. #4
Fig. #4
Installation Requirements
The Town & Country Fireplace installation and venting must conform to the current
CAN/CGA-B149 installation code (in Canada) or the current National Fuel Gas Code,
ANSI Z223.1 (in the USA), and approved per local codes. Only qualied (licensed or
trained) personnel should install this product.
In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install
this product.
Manufactured (Mobile) Home
SAFETY
BARRIER
SCREEN
Fig. #5
Fig. #6
In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes
after the "rst sale". Consult local codes for approval. The replace must be fastened
in place.
Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in
CANADA), and the Manufacturer's Home Construction and Safety Standard, Title 24 CFR,
Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites and Communities ANSI/NFPA 501A (in the USA).
Window Frame Removal
Warning: Turn off the replace, and allow ample time for the unit to cool before
proceeding.
Caution: The ceramic glass is very fragile, and should be handled with care.
The window frame is held in place by two spring-loaded latches that are operated by a
one-piece latch handle.
1. Remove safety barrier screen (Fig #4) by prying the top portion of the screen toward
you , then lift the screen from its tabs (inset) located at the base of the window frame.
2. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed)
3. Using a screwdriver (Fig #5) or other similar object, push against the notch in the top of
the latch and grab the bottom of the latch handle as it protrudes (Fig #6 ). Lift handle until
latch hook disengages. Repeat for other side while holding glass so it does not tip out.
LATCH HANDLE
Fig. #7
4. Tilt the top of the window frame out to clear the top edge of the unit. Grasp
the sides of the frame and lift up and out to disengage from its bottom track.
5. Place the window frame in a safe place to avoid damage.
6. Re-assemble in reverse order. Latch handle should snap into place and be ush with
window frame when engaged correctly.
7. Reinstall Trim Kit if required.
8. Reinstall safety barrier screen.
TIP:
To ensure glass is properly latched, grasp the top left and right
sides of the glass frame, under moderate pressure it should pull
forward and return to original position evenly on both sides.
TCWS54_D 281114-44
6
Top Standoffs
The standoffs are shipped loose
inside the replace and must be
installed on the top and the side of
the replace as shown in Fig. #8.
Do this once the replace is on
site and in position.
Fig. #8
Locating The Fireplace
Top standoffs
HANDLE
In planning the installation for the replace, it is necessary to determine where the unit is to
be installed, location of vent system and where gas supply piping may be plumbed. Various
installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall
projection (Fig. #9). Due to high temperatures, do not locate this replace in areas of high
traffic or near furniture or draperies.
The minimum clearances from the replace to combustible surfaces must be adhered
to and are shown in Fig. #2 and Fig. #3.
Fig. #9
EXAMPLES OF COMMON LOCATIONS
SEE FIG #13 FOR DIMENSIONS
TCWS54_D 281114-44
7
Framing and Finishing
Note: The replace should be in place
and venting installed before framing in
or building an enclosure around the unit.
The Town & Country replace must be framed
in as described below or totally enclosed with
non-combustible material, such as
facing brick.
Determine the total thickness of facing
material to be used. A thickness of 3/4" will
allow the nishing surface to be ush with
the front of the unit. If preferred, additional
masonry type non-combustible material can
be installed above and to the sides up to 6
inches forward of the appliance.
*The nishing material must not interfere
with glass frame access.*
A Steel Stud Framing Kit is supplied with the
replace and must be used unless the
replace is totally enclosed with
non-combustible material. Assemble the
framing kit as per the instructions on pages
10 – 12 of this manual. Attach the steel frame
to the replace once the replace is in its nal
position. Secure the steel frame to the framing
brackets on each side of the unit. Ensure that
the studs are set back far enough to allow for
thickness of nishing surface.
The sides, back and top of the replace can
be framed in up to the steel studs and the
replace standoffs using conventional
lumber. Consult local building codes for
specic requirements.
Due to high temperatures, non-combustible
backer board, such as cement board or its
equivalent, must be used to sheet in the front
of the replace, extending 12" below, 12”
above and 9 5/8" to the side of the framing
edge bars. (Fig. #11) Standard sheetrock (dry
wall) may be used beyond this.
If the backer board is not to be nished with
other non-combustible material such as tiles,
it is recommended that the instructions in
Fig.#11a be followed closely.
Chase Insulation: When installing this
replace against a non-insulated exterior
wall or chase, it is recommended that the
outer walls be insulated to the same degree
as other exterior walls. Do not place replace
directly against the insulation. Cover the
insulation and plastic vapour barrier with a
solid surface, such as dry wall (sheetrock).
Consult local codes. Do not insulate or use
plastic vapour barrier within the framing kit.
CAUTION: SEE FIGURE #11a BEFORE
PROCEEDING.
NOTE:
The chase must be properly
sealed at the ceiling level or
between oors in a multilevel
installation.
Fig. #10
NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY
COMBUSTIBLE MATERIAL, ELECTRICAL WIRING, INSULATION, PLASTIC VAPOR BARRIER OR GAS PLUMBING
WITHIN THE STEEL STUD FRAMING
side of frame with
screw holes
of frame
NOTE: After frame is assembled, make
sure to have the side of the frame
without the screw holes facing toward
the inside of the room.
STEEL STUD FRAMING KIT DIMENSIONS
(Supplied with replace)
ALL OTHER FRAMING CAN
BE DONE WITH
74 3/4"
CONVENTIONAL LUMBER
55 1/16"
TCWS54_D 281114-44
8
Fig. #11
NON-COMBUSTIBLE BOARD DETAIL
NON-COMBUSTIBLE
BOARD
12”
Fig. #11a
IF FINISHING THE WALL ABOVE THE UNIT
WITH PAINT, THE FRAMING KIT SHIPPED
WITH THE UNIT SHOULD BE DISCARDED.
USE FULL SHEETS OF CALCIUM
SILICATE BOARD OR EQUIVALENT
AND FULL LENGTH METAL STUDS TO
FINISH AND FRAME AROUND THE UNIT.
CALCIUM SILICATE BOARD IS A HIGH GRADE
MATERIAL WITH CEMENT, QUARTZ AND
NATURAL MINERALS AS THE MAIN RAW
MATERIALS. (NOTE: CALCIUM SILICATE IS
1/2” THICK)
NON-COMBUSTIBLE
MATERIAL MUST EXTEND
12" ABOVE, 9 5/8" TO THE
SIDES AND 12” BELOW THE
FRAMING EDGES.
Fig. #12
NON-COMBUSTIBLE RECESSED
INSTALLATION DETAIL
NON-COMBUSTIBLE
BOARD
STEEL STUDS
NON-COMBUSTIBLE
MASONRY TYPE MATERIAL
MAXIMUM FACING DEPTH
4 1/2”
5 1/2”
CAUTION: CALCIUM SILICATE BOARD CAN
BE DAMAGED IF DROPPED OR STRUCK.
HANDLE WITH CARE. INSPECT BOARD
PRIOR TO INSTALLATION AND DO NOT USE
IF CRACKED.
NOTE: IT IS RECOMMENDED TO PRE-DRILL
MOUNTING HOLES IN THE BOARD PRIOR
TO SECURING TO THE FRAMING. T HIS WILL
PREVENT THE BOARD FROM CRACKING.
NON-COMBUSTIBLE
BOARD
Fig. #13
11 3/4"
MINIMUM COMBUSIBLE
FRAMING DIMENSIONS
74 3/4"
FRAMING
LINTEL
RANGE
1/32"
to
3 3/16"
RANGE
23 11/16"
to
25 7/16"
RANGE
25 3/8”
to
26 7/8"
NOTE: FIREPLACE SHOULD BE INITS FINAL LOCATION BEFORE FRAMING
TCWS54_D 281114-44
44 9/16"
81 11/16"
31 1/2"
81 11/16"
74 13/16"
115 9/16"
9
55 1/4"
74 13/16"
Fig. #14
Steel Stud Framing Kit
TCWS.54FRKIT
4
BEND OUT FRAMING
TABS TO FRONT
2
66
2
SLOPED
SIDE
DOWN
3
3
5
7
8
SCREW INTO
SIDE
8
Item Description Qty.
1 SCREW, WAFER #8 x 1/2
(Not shown)
2 STUD, SIDES 55” L 2
3 STUD, OUTER SIDES 55” L 2
4 STUD, UPPER/LOWER
74 3/4” L
4
FRONT VIEW (slightly angled)
Each Kit Contains:
Item Description Qty.
Pkg
40
2
5 INNER CROSS BRACE
56 5/8 L
6 STUD, CENTER 25” L 3
7 LOWER CROSS BRACE
56 5/8 L
8 FRAMING PLATE 4
10
1
1
TCWS54_D 281114-44
NOTE: Sheet metal parts have sharp edges, use caution when
handling.
Frame Assembly
1. On a at surface, place 2 upper/lower studs (#4).
One is to become the top-most horizontal stud and
one is to become the bottom-most horizontal stud.
Stand all pieces up on their narrow ends throughout
assembly.
2. Place 3 center studs (#6) perpendicular to, and below
the above horizontal beam at the beams
3 middle-most securing points. Make sure that the
lower pointed ends of the center studs are closest to
you. Use wafer screws (1) to join the top side of the
vertical pieces to the horizontal piece.
3. Position Inner Cross Brace (5) horizontally along the
bottom ends of the 3 center studs (6) and fasten with
wafer screws to the center-most 3 positions along the
cross brace. Cross brace should be
perpendicular with the center studs and horizontal to
the upper beam.
4. Position Side Studs (2) at each end of the assembled
frame so that the side studs are vertical and
perpendicular to the upper stud and inner cross
brace. Use wafer screws to fasten the side studs to
the assembled frame.
5. Position the Lower Cross Brace (7) - screen tab slots
side up - between the two side studs and about 12”
from the lower ends of the side studs. Attach each
end of the lower cross brace to the side studs with
wafer screws.
6. Place the lower horizontal beam at the bottom-most
end of the frame. Attach the lower beam to the side
studs leaving the ends of the lower horizontal beam
extending out past the side studs so that it
positioned in line with the upper horizontal beam.
7. Place and attach the two Outer Side studs at the
ends of both the upper and lower beams and attach
with wafer screws.
8. Once the top side of the frame is complete, turn it
over so that the wafer screws can be used to fasten
the other side of the frame.
9. Align the assembled frame to the unit framing plates
(8). (Fig #15) Attach at the fastening points through
the access holes in the outer side studs (3).
TCWS54_D 281114-44
11
Secure to Existing Framing
•
Bend out the tabs 90 degrees before inserting the unit into its framed housing (Fig. #16).
• Secure the frame assembly to the wood frame through the tabs.
4. Install Non-Combustible Board (not supplied)
• Use #8 drywall screws to install the non-combustible board.
Fig. #15
This replace may be recessed up to a
maximum depth of 6”. This recess must
be constructed from non-combustible
material. The space between the
inside lintels and the rebox must be
completely free of any obstructions or
debris and the window with trim tted
must be able to move freely. No building material is permitted to protrude
past the lintel bars attached to the replace under ANY circumstance.
Fig. #16
Adjustable Lintel
Fig. #17
Non-combustible building
material may not extend
past this point
Area inside Lintel must
remain free of obstructions
NON-COMBUSTIBLE
FINISH MATERIAL
TCWS54_D 281114-44
12
1. The adjustable lintel assembly has two
orientations for desired nishing. The
anged edge and the hemmed edge.
The lintel comes factory installed with
the ange edge out . If the desired edge
is different from the factory setting, use
the following steps to change it (Fig.#18).
2 Remove saftey barrier screen.
(Fig.#19).
3. Remove the window trim from the window
frame.
4. Loosen the securing bolts in the upper
and lower corners on each side of the
lintel and remove the lintel. Rotate the
assembly to have the desired edge away
from the replace(Fig .#20).
5. The lintel assembly can then be adjusted
to align ush with your facing material by
sliding in or out approximately 1”.
6 Tighten the securing bolts. (Fig.#20).
Fig. #18
HEMMED EDGE
FLANGED EDGE
Fig. #19
SAFETY BARRIER
SCREEN
7. Re-attach the window trim.
8. Reinstall safety barrier screen.
Fig. #20
LINTEL
CLAMPING
SCREW
Fig. #21
LINTEL
CLAMPING
SCREW
TCWS54_D 281114-44
13
Electrical
The gas control system is located on the right hand side of the rebox behind an access
panel and the decorative rebox panel (if installed). The replace is operated via a wall
control and a hand held remote control unit.
Note: Installation must be performed by a qulaied
installer, service agency or gas supplier.
The wall control is connected to the replace by a 40 ft. communication cable supplied
with the replace.
Installation
1. Place the replace in the desired location.
FIREBOX ACCESS PANEL
Fig. #22
2. Remove the window from the replace.
3. Remove access panel from right hand side of the rebox (Fig #22)
4. Connect 110 V. AC electrical supply to the wires installed inside the junction box
(Fig #23). The replace is rated at 110 volts, 60Hz, 0.25A. The optional power vent kit
is rated at 115 volts, 60Hz, 1.8A.
The electrical wires can be accessed from both inside and outside the junction box by
removing one of the two small access panels (Figs #23 & 24)
5. Attach the wall switch to the framing in the desired
location (Figs #25 & 26) (40 ft is supplied with replace).
6. Route the wall switch control cable (supplied) as required to
the wall switch (Fig #26).
7. Attach one end of the wall switch control cable to the wall
VACUUM
SWITCH
control. (Fig #26), and the other end to the interface board
(Fig#24)
8. Insert the 4 supplied “AA” batteries into the battery pack of the
Fig. #24
wall switch. (Fig #27).
9. If not already installed, install the burner using the instructions
supplied with the burner kit.
Fig. #23
OUTER ACCESS PANEL
TRANSFORMER
JUNCTION BOX
REGULATOR
BOARD
10. Turn on the gas supply and check that all connections are tight
and leak free.
11. Turn on gas and electrical supplies.
12. Move the center button on the wall control (Fig #25) to the “ON”
position. The igniter will start to spark. After a short delay
delay, the pilot will light followed by the main burner.
JUNCTION BOX
INSIDE ACCESS
PANEL
GAS CONNECTOR
14
WALL SWITCH
CONNECTOR
MODULE
POWER
VENT
SWITCH
INTERFACE BOARD
TCWS54_D 281114-44
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