Town & Country Fireplaces TCVT.PVCV Installation And Operating Instructions Manual

IMPORTANT: THESE INSTRUCTIONS ARE TO REMAIN WITH THE HOMEOWNER
These instructions are supplementary to the Installation and Operating Instructions supplied with the fireplace and should be kept together. Refer to the Installation and Operating Instructions for proper gas supply, safety requirements and operating instructions.
VERTICAL POWER VENT KIT
310317-20
TCVT.PVCV INSTALLATION AND OPERATING INSTRUCTIONS
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TCVT.PVCV
5056.42665-A
Power Vent Installation
Locate the replace as per the main instructions supplied. Make the following modications to add the com­ponents used with the Power Vent kits. This kit can only be used in conjunction with the “B”, “C” & “D” series versions of Town and Country Fireplaces. This installation must conform with local codes or, in the absence of local codes, with the Natural Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.
All electrical installation should be performed by a qualied electrician to national codes (CSA C22.1, ANSI/ NFPA 70) and/or local electrical codes.
under no circumstances shall a rheostat be used to alter the voltage supply to this unit.
Contents of Power Vent Kit
ITEM PART No. DESCRIPTION QTY 1 TCVT.502462 Power Vent Terminal 1 2 TCVT-8074 Vertical Rain Cap 1 3 TCVT-8075 Vertical Standoff 1 4 8082.001 Flashing 1 5 8085 Drip Shield 1
Note: The adapter kit TCVT.PVKIT is required for all units except the TCWS.54CSTE.
VENTING CONFIGURATIONS
Maximum vent length is 110 ft plus six 90-degree elbows or combination of other elbows equal­ing 90-degrees, with a maximum 66 foot verti­cal rise.
Minimum vent length is 3 ft plus one 90-degree elbow. The vent can be installed with any combination of rise and run between the g­ures including up to 3 ft below the unit. Ensure vent pipe is properly supported.
Power Vent
4’ 4’
Max 66’ vertical rise
1’
Distance as per local code
Total maximum vent length is 110’
Vent outlet
direction
Site fabricated chase
66’ maximum vertical rise
Figure 1: Power vent congurations.
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Minimum Clearances to Combustibles
Vertical vent pipe: 1.5 in. (38mm)
Horizontal vent pipe: Top 1.5 in. (38mm) Sides 1.5 in. (38mm) Bottom 1.5 in. (38mm)
All other clearances are as per the replace installation instructions.
Vertical (Through Roof) Venting
VENT PIPE
This kit uses either Simpson Duravent GS direct vent pipe, Secure Vent direct vent pipe, Selkirk Direct-temp vent pipe or ICC Excel Direct vent pipe with a 5” inner pipe and an 8” outer pipe. For part numbers see the table of venting components on page 10 of this manual.
CAUTION: The adjustable vent restrictor located on the underside of the firebox top must be fully open.
The vertical standoff can only be installed on a at surface. Sloped surfaces require the construction of a chase which provides the minimum interior, square opening of 11” x 11” for the venting and wiring to pass through. Flat roofs may require a chase depending on local codes and roof construction. (If in doubt check with local inspector). The terminal must be located in accordance with the clearances outlined in Figure 1.
Installation:
All part numbers in the following section are shown in Figure 3.
1. Place the ashing onto the chase and seal using silicone.
2. Put a bead of silicone on the underside of the vertical standoff and place it on top of the ashing. Align the eight holes and secure both parts to the chase using eight #8 x 1 1/2” screws provided.
3. Install the drip shield onto the top of the vertical standoff using a bead of silicone between the two. Do not screw this part in place.
4. Bring the 14-2 electrical wire (not supplied) up through the holes in both the ashing and the drip shield leaving at least 12” of excess wire above the drip shield.
5. IMPORTANT: Attach an appropriate length(s) of the vent to the power vent terminal, sufcient to pass through the chase.
NOTE: DO NOT CONNECT AN ADJUSTABLE LENGTH VENT PIPE TO THE TERMINAL.
6. Seal the connection of the rst length of pipe at the terminal and any other pipe to pipe joint by both screwing and taping the outside joint using high temperature foil tape.
7. Remove the junction box cover.
8. Remove and discard the exhaust outlet.
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9. Apply a bead of silicone on the bottom ange of the power vent terminal.
10. Slide the vent through the drip shield and at the same time thread the electrical lead through the hole in the bottom of the terminal.
11. With the power vent terminal resting on the drip shield, align the eight holes in each of the vertical stand­off, the drip shield and the power vent terminal and then screw them together using the eight #8 x 1/2” stainless screws provided.
12. Join the 14-2 wire lead to the blower wires using the appropriate connectors and attach the ground wire. Reinstall the junction box cover.
13. Install the vertical rain cap over the power vent blower. ALIGN THE EXHAUST OUTLET ON THE POWER VENT TERMINAL WITH THE EXHAUST PORT ON THE VERTICAL RAIN CAP.
14. Secure the vertical rain cap to the power vent blower with the remaining eight #8 x 1/2” stainless screws.
NOTE:THERE ARE NO PILOT HOLES IN THE BASE OF THE POWER VENT TERMINAL. 1/8” DIAMETER PILOT HOLES SHOULD BE DRILLED USING THE HOLES IN THE VERTICAL RAIN CAP AS A GUIDE.
DO NOT SILICONE THE VERTICAL RAIN CAP TO THE POWER VENT TERMINAL AS IT NEEDS TO BE REMOVABLE FOR SERVICING.
15. Attach the vent adaptor directly to the appliance with three screws (Figure 2). Note: The inner pipe does not need to be sealed.
16. Connect one of the high temperature silicone tubes to the upper pressure tap on the adaptor (Figure
2) Secure with the hose clamp provided and route the tube through any hole back to control box. This tube will be connected to the “low” side of the vacuum switch inside the control compartment (Figure 9). Connect the second tube to the lower pressure tap and route to the control box as before. Connect this tube to the remaining port on the vacuum switch. Tubes may touch unit and be trimmed if required. Note: Ensure that there are no blockages in these tubes, as this will cause the control to malfunction.
17. Run the required Simpson Duravent GS / Secure Vent / Selkirk Direct-temp pipe from the adaptor to the terminal assembly. Assemble as per the vent pipe manufacturer’s instructions including all shields and restops.
Secure with 3 screws and seal with aluminum tape
Power Vent Adaptor.
Must be installed at the unit
*
Upper pressure tap, marked “LOW”
Figure 2: Power vent adapter.
Lower pressure tap, marked “HIGH”
*
5056.42665-A
Power vent adapter not required on models TCWS.54DST and TCWS.54STOK.
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Vertical (Through Roof) Venting
MUST ALIGN
#8 x 1/2" S.S.
(16 Required)
NOTE: Holes to
secure rain cap are
not predrilled
Junction box cover
#8 x 1-1/2" S.S.
(8 Required)
Vertical Rain Cap TCVT-8074
Power Vent
TCVT.502462
Drip Shield
14-2 Wire w/ Ground
Vertical Standoff TCVT-8075
8085
Silicone all connecting faces
18”
Site Fabricated Chase
Final Installation Height: 21"
Figure 3: Power vent components.
310317-20 TCVT.PVCV
11”
Flashing 8082.001
11”
18”
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Control System Connection
For “Series C” Fireplaces
The gas control system is located on the right hand side of the rebox behind an access panel and the deco­rative panel.
1. Remove burner assembly, burner media and decorative panels if already installed (see main installation manual for details).
2. Remove access panel from right hand side of the rebox (Figure 4).
3. Locate and disconnect the spade connectors in the black wire loop on the right side of the module and in the orange wire running from the module to the socket labelled “pilot”on the valve (Figure 5 and Figure 6).
4. Using the jumper wires provided, connect the 120V “hot” supply wire to one of the black wires from the control module. Then connect the “hot” wire from the power vent blower to the other black wire on the control module (Figure 7). The module acts as a switch to turn on the power vent blower. (Also see wiring diagram on Pg.14)
Access panel
Figure 4: Access panel.
Spade connector in black wire loop
Figure 5: Locating black wire spade connector.
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