Town & Country Fireplaces Installation And Operating Instructions Manual
Specifications and Main Features
Frequently Asked Questions
User Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING: If the information in these
instructions is not followed exactly, a fire or
explosion may result causing property damage,
personal injury or death.
FOR YOUR SAFETY
Installation and service must be performed by
a qualied installer, service agency or the gas
supplier.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier call the
fire department.
SERIAL #
TC54
INSTALLATION
AND OPERATING
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a
certified kit is used.
This appliance is suitable for installation in a
bedroom or bed sitting room.
INSTRUCTIONS
MODEL:
TC54
SERIES D
MODULAR DIRECT VENT
Visit www.townandcountryfireplaces.net for the most recent version of this manual
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with the appliance and
shall be installed for the protection of children and
other at-risk individuals.
5056.42562
!
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
TC54D _111215-44
2
Caution
FOR YOUR SAFETY - Do not install or operate your Town & Country replace without rst reading and understand-
ing this manual. Any installation or operational deviation from the following instructions voids the Town & Country
FireplacesTM Warranty and may prove hazardous.
This appliance and its individual shut off valve must be disconnected from gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during
any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours. This is due to the curing of
paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes caused by the curing process may cause discomfort to some individuals.
Do not use the replace if any part has been under water. Immediately call a qualied service technician to inspect the
replace and to replace any part of the control system and any gas control which has been under water.
We recommend that our gas hearth
products be installed and serviced by
professionals who are certied in the
United States by the National Fireplace
Institute® (NFI) as NFI Gas Specialists
Safety
Due to high temperatures, this gas appliance should be located out of trafc and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns
or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk
individuals in the house. To restrict access to a replace or stove, install an adjustable safety gate to keep toddlers,
young children, and other at-risk individuals out of the room and away from hot surfaces.
Clothing or other ammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a
hazardous condition.
Installation and repair should be done by a qualied service person. The appliance should be inspected before use and
at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of
the appliance be kept clean.
It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any
damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any
improper operation or installation procedures.
This appliance must not be connected to a chimney ue serving a separate solid fuel burning appliance.
TC54D _111215-44
5056.42562
3
Important Note for the Commonwealth of Massachusetts:
From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet
above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the
installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor
level where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired
carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal
vented gas fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the
installation of hard-wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty
(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall
read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)
(a) 1 through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided
by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the
following requirements shall be satised by the manufacturer.
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
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TC54D _111215-44
4
Fireplace Dimensions
62 9/16"
35 5/8"
Figure 1: TC54 Dimensions.
Minimum Clearances to Combustible Material
COMBUSTIBLE FRAMING
AND FINISH WALL ABOVE
STANDOFFS
MAY USE COMBUSTIBLE
FACING MATERIAL IN THIS AREA
NON-COMBUSTIBLE
FINISH MATERIAL
SEE FIG #11 & 12
D
34 1/8"
3 5/8"
63 7/8"
44 1/2"
STEEL FRAMING
STANDOFFS
54 5/16"
48 1/8" 44 1/2"
34 13/16"
NON-COMBUSTIBLE ZONE.
DO NOT INSTALL ANY COMBUSTIBLE
MATERIAL, ELECTRICAL WIRING OR GAS
PLUMBING IN THIS AREA.
MANTEL CLEARANCE
CHART
* MANTEL CLEARANCE
E
A
B
F
C
TOP OF LINTEL BAR
FIREPLACE FRONT
Figure 2: TC54 Mantle clearances.
CEILING
24”
*
43 5/8”
MANTEL
**
ADJACENT WALL
OR MANTEL
SUPPORT
4”
NOTE:
To ensure that the
hearth does not
interfere with the
window frame, the
fireplace must be
raised.
Refer to
‘Hearth Extension’
section for details.
A 17”
B 15”
C 12”
** MANTEL DEPTH
D 12”
E 6”
F 1”
Minimum Clearances:
Side standoffs .................................0 in. ..................(0 mm)
Back standoffs ................................0 in. ...................(0 mm)
Top standoffs ...................................0 in. ...................(0 mm)
Bottom of appliance ........................0 in. ...................(0 mm)
Adjacent side wall ...........................4 in. ...............(102 mm)
Ceiling to appliance .........................24 in. .............(610 mm)
*Mantel to appliance ........................See Fig.#2
**Maximum Mantel extension ..........See Fig.#2
Mantel support ................................4 in. ...............(102 mm)
Vertical vent pipe ............................1 3/4" in. .........(45 mm)
Horizontal Vent pipe
(Top, sides and bottom) ...................1 3/4" in. .........(45 mm)
A 18" DEEP, 2" THICK, NON-COMBUSTIBLE HEARTH MUST
BE PLACED IN FRONT OF THE FULL WIDTH OF THE GLASS
Figure 3: Mantel clearances.
TC54D _111215-44
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5
Installation Requirements
The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation code (in
Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes. Only qualified
(licensed or trained) personnel should install this product.
In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product.
Manufactured (Mobile) Home
In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes after the "rst sale". Consult local codes
for approval. The replace must be fastened in place.
Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in CANADA), and the Manufacturer's Home
Construction and Safety Standard, Title 24 CFR, Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home
Installations, Sites and Communities ANSI/NFPA 501A (in the USA).
Window Frame Removal
Warning: Turn off the replace, and allow ample time for the unit to cool before proceeding.
Caution: The ceramic glass is very fragile, and should be handled with care.
The window frame is held in place by two spring-loaded latches that are operated by a one-piece latch handle.
1. Remove safety barrier screen (Figure 4) by prying the top portion of the screen toward you , then lift the screen from its tabs
(inset) located at the base of the window frame.
2. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed)
3. Using a screwdriver (Figure 5) or other similar object, push against the notch in the top of the latch and grab the bottom of the
latch handle as it protrudes (Figure 6). Lift handle until latch hook disengages. Repeat for other side while holding glass so it does
not tip out.
4. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and out to disengage
from its bottom track.
5. Place the window frame in a safe place to avoid damage.
6. Re-assemble in reverse order. Latch handle should snap into place and be ush with window frame when engaged correctly.
7. Reinstall Trim Kit if required.
8. Reinstall safety barrier screen
TIP:
To ensure glass is properly latched, grasp the top left and right sides
of the glass frame, under moderate pressure it should pull forward
and return to original position evenly on both sides.
SAFETY BARRIER
SCREEN
HANDLE
Figure 4: Safety barrier screen.
5056.42562
Figure 5: Accessing handle.
6
Figure 6: Handle.
TC54D _111215-44
Top Standoffs
The top standoffs are shipped loose inside the replace and must be installed on top of the replace (Figure 7). Do this
once the replace is on site and in position.
TOP STANDOFFS
Figure 7: Stand offs.
Locating The Fireplace
In planning the installation for the replace, it is necessary to determine where the unit is to be installed, location of vent
system and where gas supply piping may be plumbed. Various installations are possible, such as, into an existing wall, a
corner, a built-in wall or a wall projection (Figure 8). Due to high temperatures, do not locate this replace in areas of high
trafc or near furniture or draperies.
The minimum clearances from the fireplace to combustible surfaces must be adhered to and are shown in
Figure 2 & Figure 3.
EXAMPLES OF COMMON LOCATIONS
SEE (FIGURE 14) FOR DIMENSIONS
Figure 8: Common installation examples.
TC54D _111215-44
5056.42562
7
Note: The fireplace should be in place
and venting installed before framing
in or building an enclosure around the
unit.
The Town & Country replace must be
framed in as described below or totally
enclosed with non-combustible material,
such as facing brick.
Determine the total thickness of facing
material to be used. A thickness of 3/4"
will allow the nishing surface to be ush
with the front of the unit. If preferred,
additional masonry type non-combustible
material can be installed above and to
the sides up to 4 1/2 inches proud of the
appliance.
The finishing material must not interfere
with glass frame access or movement.
A Steel Stud Framing Kit is supplied with
the replace and must be used unless the
replace is totally enclosed with
non-combustible material. Assemble the
framing kit as per the instructions on
pages page 11 of this manual. Attach
Framing and Finishing
the steel frame to the replace once the
replace is in its nal position. Secure the
steel frame to the framing brackets on
each side of the unit. Ensure that the studs
are set back far enough to allow for thickness of nishing surface.
The sides, back and top of the replace
can be framed in up to the steel studs and
the replace standoffs using conventional
lumber. Consult local building codes for
specic requirements.
Due to high temperatures, non-combustible backer board, such as cement board
or its equivalent, must be used to sheet
in the front of the replace, extending 18
3/4" above and 5 " to the side of the framing edge bars (Figure 12). Standard sheet
rock (dry wall) may be used beyond this.
If the backer board is not to be nished
with other non-combustible material
such as tiles, it is recommended that the
instructions in (Figure 11) be followed
closely.
Chase Insulation: When installing this
replace against a non-insulated exterior
wall or chase, it is recommended that the
outer walls be insulated to same degree as
other exterior walls. Do not place replace
directly against the insulation. Cover the
insulation and plastic vapour barrier with
a solid surface, such as dry wall (sheet
rock). Consult local codes. Do not insulate
or use plastic vapour barrier within the
framing kit.
CAUTION: See Figure 11 on page 10
BEFORE PROCEEDING.
NOTE:
The chase must be properly
sealed at the ceiling level or
between floors in a multilevel
installation.
NON-COMBUSTIBLE ZONE. DO
NOT INSTALL ANY COMBUSTIBLE
MATERIAL, ELECTRICAL WIRING,
INSULATION, PLASTIC VAPOR
BARRIER OR GAS PLUMBING
WITHIN THE STEEL STUD FRAMING
63 1/2"
STEEL STUD FRAMING KIT DIMENSIONS
(Supplied with fireplace)
ALL OTHER FRAMING CAN BE
DONE WITH CONVENTIONAL
LUMBER
IT IS HIGHLY RECOMENDED
THAT A FULL HEADER BE
INSTALLED ABOVE THE
METAL FRAMING KIT
63 7/8"
5056.42562
Figure 9: TC54-D with frame.
TC54D _111215-44
8
NOTE: This fireplace ships with the light wiring secured in retaining clips. Remove light
wiring from the retaining clip before installing and walling up the fi replace.
wiring from the retaining clip before installing and walling up the fireplace.
Figure 10: Light wiring retaining clip.
Wire retaining clip
TC54D _111215-44
5056.42562
9
If nishing the wall above the unit with paint,
the framing kit shipped with the unit should
be discarded. Use full sheets of calcium
silicate board or equivalent and full length
metal studs to nish and frame around the
unit.
NON-COMBUSTIBLE BOARD DETAIL
Calcium silicate board is a high grade material with cement, quartz and natural minerals
as the main raw materials. (Note: Calcium
Silicate is 1/2” thick)
CAUTION: Calcium Silicate board can be
damaged if dropped or struck. Handle with
care. Inspect board prior to installation and
do not use if cracked.
NOTE: It is recommended to pre-drill mounting holes in the board prior to securing to
the framing. This will prevent the board from
cracking.
NON-COMBUSTIBLE
BOARD
NON-COMBUSTIBLE BOARD
18 3/4"
18 3/4
NON-COMBUSTIBLE BOARD (OR
OTHER NON-COMBUSTIBLE
MATERIAL) MUST EXTEND 18 3/4"
ABOVE AND 5" TO THE SIDES OF
THE FRAMING EDGES.
5"
5 7/8
Figure 12: Non-combustible board within frame.
NON-COMBUSTIBLE RECESSED
INSTALLATION DETAIL
This replace may be recessed up
to a maximum depth of 4 1/2”. This
recess must be constructed from
non- combustible material.
Finishing material must not protrude past framing anges under
ANY circumstance. The safety
screen and the window, with trim
tted, must be able to move freely.
Figure 11: Non-combustible board
location.
MINIMUM COMBUSTIBLE FRAMING DIMENSIONS
NOTE: Fireplace should be in its fi nal location before framing.
63 1/2"
14 5/8"
FRAMING
LINTEL
RANGE
1/32"
to
3 1/2"
Figure 14: TC54 Minimum Combustible Framing.
5056.42562
Figure 13: Recessed detail.
RANGE
32 13/16"
to
34 9/16"
RANGE
34 13/16"
to
36 5/16"
10
37 11/16"
81 1/8"
81 1/8"
26 5/8"
63 1/2"
114 11/16"
1/2"
TC54D _111215-44
Steel Stud Framing Kit
5
4
8
2
3
7
Figure 15: TC54 Steel frame assembly.
Each Kit Contains:
Item DescriptionQty.
1SCREW, TEKS #8 x 1/2
(Not shown)
Pkg
40
6
Item DescriptionQty.
5STUD, HEADER HORIZONTAL
58 1/4" L
1
2STUD, INNER SIDES
63 3/4”L
3STUD, OUTER SIDES
63 3/4”L
4CENTER STUD, VERTICAL
SHORT 19 7/16”L
TC54D _111215-44
2
2
3
6STUD PLATE, HORIZONTAL1
7BASE PLATE 5 15/16” L2
8FRAMING PLATE4
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11
Frame Assembly
1. Top Frame Assembly
•Lay out the horizontal header stud
(5) on a large at surface. (Position
all pieces on their narrow edges as
shown in the illustration in
(Figure 15).
•Position the three short, vertical center studs (4) perpendicular to the horizontal header stud, and align with the
corresponding sets of screw holes.
Fasten with the screws (1) provided.
•Position the shorter horizontal plate
stud (6) at the bottom end and
perpendicular to the vertical center
studs (4). Align the bottom ends
of the vertical center studs to the
corresponding sets of screw holes
and fasten with the screws provided.
2. Attach Side Studs (Legs)
•Lay the inner vertical side stud (2) so
that it’s top end aligns with the 2nd
set of screw holes of the horizontal
header stud (5). The side stud should
attach to, and be perpendicular to the
short plate stud end (6). Fasten with
the screws provided.
•Fasten the vertical outer side studs (3)
to the ends of the header stud (5).
•Position the base plate (7) at the
bottom of the inner and outer side
stud legs and fasten with the screws
provided.
4. Secure to Existing Framing
•Secure the frame assembly to existing
framing through the header stud (5)
and the base plates (7).
Figure 16: Align the assembled frame with
the replace.
NOTE: After frame is
assembled, make sure to
have the side of the frame
without the screw holes
facing toward the inside of
the room.
5. Install Non-combustible Board
•Use drywall screws to install the
concrete board (Figure 17).
SIDE OF FRAME WITH SCREW HOLES
•Turn the assembled frame over
and install screws to the remaining
fastening points.
3. Attach the Assembled Frame to the
Unit
•Align the assembled frame to the unit
framing brackets (Figure 16). Align
the framing plates (8) to the fastening
points through the access holes in the
outer side studs (3).
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FLAT SIDE
OF FRAME
Figure 17: Aligning the frame so that the at
surface is facing outward.
TC54D _111215-44
12
The adjustable lintel assembly has two
orientations for desired nishing. A
anged edge and a hemmed edge. The
lintel comes factory installed with the
ange edge out. If the desired edge is
different from the factory setting, use the
following steps to change the screen.
1. Remove saftey barrier screen.
2. Remove the window trim (Figure 18).
3. Loosen the securing bolts in the
upper and lower corners on each
side of the lintel and remove the lintel.
Rotate the assembly to have the
desired edge away from the replace
(Figure 19).
4. The lintel assembly can then be
adjusted to align ush with your
facing material by sliding in or out
approximately 1”.
5. Tighten the securing bolts (Figure 19).
6. Re-attach the window trim.
Adjustable Lintel
SAFETY BARRIER
SCREEN
Figure 18: Lintel and trim.
GLASS DOOR
TRIM
1 in.
FLANGED EDGEHEMMED EDGE
7. Reinstall safety barrier screen.
3/8 SECURING BOLT
TC54D _111215-44
Figure 19: Securing bolt.
5056.42562
13
This replace may be recessed up
to a maximum depth of 4½” from
the screen, this recess must be
constructed from non-combustible
material. The space between the
outside lintels and the rebox must
be completely free of any debris
and the window with trim tted must
be able to move freely. No building
material is permitted to protrude
past the lintel bars attached to the
replace under ANY circumstance.
NON-COMBUSTIBLE
FINISH MATERIAL
NON COMBUSTIBLE
BUILDING MATERIAL
MAY NOT EXTEND PAST
THIS POINT
Figure 20: Framing edge location.
Hearth Extension
AREA INSIDE LINTEL
MUST REMAIN FREE OF
OBSTRUCTIONS
A minimum 2” thick non-combustible hearth extension extending 18” in front of this replace
must be tted if a combustible sub oor extends in front of the replace. To ensure that the
hearth does not interfere with the safety screen, the replace must be raised to ensure that the
hearth extension is no more than 1” above the bottom of the replace.
The replace can be raised using combustible or non-combustible materials ensuring that it
is fully supported along the full width and depth of the replace.
5056.42562
TC54D _111215-44
14
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