Town & Country Fireplaces TC54 Installation And Operating Insctructions
IMPORTANT:
THESE INSTRUCTIONS ARE TO REMAIN
WITH THE HOMEOWNER
WARNING: If the information in this manual
is not followed exactly, a re or explosion may
result causing property damage, personal injury
or loss of life.
FOR YOUR SAFETY
Installation and service must be performed
by a quali ed installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier call the
re department.
TC54
INSTALLATION
AND OPERATING
INSTRUCTIONS
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certi ed kit is used.
This appliance is suitable for installation in a
bedroom or bed sitting room
MODEL
TC54 SERIES C
MODULAR
TC54_C 271006-36 5056.4256
DIRECT VENT FIREPLACE
Table of Contents
Caution ...........................................................................................3
Safety .............................................................................................3
Fireplace Dimensions .....................................................................4
Minimum Clearances to Combustible Material ...............................5
Installation Requirements ...............................................................6
Manufactured (Mobile) Home ......................................................... 6
Window Frame Removal .................................................................6
Top Standoffs .................................................................................. 7
Locating The Fireplace ...................................................................7
Framing and Finishing .................................................................... 8
Steel Stud Framing Kit .................................................................. 10
Hearth Extension .......................................................................... 12
Maestro Control ........................................................................... 13
– Plumbing and Electrical ............................................................. 13
Gas Supply ................................................................................... 15
Gas Pressure Check ..................................................................... 15
Vertical Termination Venting ......................................................... 16
Horizontal Termination Venting .................................................... 16
(Power Vented) ............................................................................. 16
Roof Termination Venting Chart .................................................... 17
Vent Terminal Clearance ............................................................... 20
Vent Restrictor Adjustment ...........................................................21
Firebox Panels Installation ............................................................ 22
Lighting Instructions .....................................................................23
First Fire ........................................................................................ 23
Maestro Control System ...............................................................24
Remote Control Initial Setup ......................................................... 24
Maestro Control System - Operation ............................................25
APPENDIX
Maintenance .............................................................................28
Replacement Parts ................................................................... 29
Replacement Parts – Maestro Control System ......................... 30
Wiring Diagram .........................................................................31
Roof Termination Kit ...............................................................32
Vent Pipe Dimensions .............................................................. 33
Vent Offset Chart ......................................................................34
Safety Label Location ...............................................................35
TC54_C 271006
2
Caution
FOR YOUR SAFETY - Do not install or operate your Town & Country replace without
rst reading and understanding this manual. Any installation or operational deviation from
the following instructions voids the Town & Country Fireplaces
hazardous.
This appliance and its individual shut off valve must be disconnected from gas supply piping
system during any pressure testing of that system at test pressures in excess of 1/2 psig
(3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing its individual
manual shut off valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.5 kPa).
Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours.
This is due to the curing of paints, sealants and lubricants used in the manufacturing process.
This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes
caused by the curing process may cause discomfort to some individuals.
Do not use the replace if any part has been under water. Immediately call a quali ed service
technician to inspect the replace and to replace any part of the control system and any gas
control which has been under water.
TM
Warranty and may prove
Safety
Due to high temperatures, this gas appliance should be located out of traffic and away from
furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and
should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other ammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating.
Failure to do so may create a hazardous condition.
Installation and repair should be done by a quali ed service person. The appliance should
be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc..
It is imperative that control compartments, burners and circulating air passageways of the
appliance be kept clean.
It is our policy that no responsibility is assumed by the Company or by any of its employees
or representatives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any improper operation or installation
procedures.
This appliance must not be connected to a chimney ue serving a separate solid
fuel burning appliance.
TC54_C 271006
3
Important Note for the Commonwealth of Massachusetts:
From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above
nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satis ed.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the
installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level
where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fuelled
equipment. It shall be the responsibility of the property owner to secure the services of quali ed licensed professionals for the installation of hard-wired
carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty
(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector
with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certi ed.
3. SIGNAGE. A metal or plastic identi cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in
print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1
through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the
manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identi es “special venting systems”, the following requirements shall be satis ed by the manufacturer.
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
Fireplace Dimensions
Fig. #1
59”
35 5/16”
15 3/4”
16 7/16”
31 1/16”
53 9/16”
63 7/8”
44 1/8”
48 1/8”
53 9/16”
31 1/16”
TC54_C 271006
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Minimum Clearances to Combustible Material
Fig. #2
COMBUSTIBLE FRAMING AND
FINISH WALL ABOVE STANDOFFS
MAY USE COMBUSTIBLE
FACING MATERIAL IN THIS AREA
NON-COMBUSTIBLE
FINISH MATERIAL
SEE FIG #7
A
B
TOP OF LINTEL BAR
FIREPLACE FRONT
Fig. #3
CEILING
24”
*
43 5/8”
STEEL FRAMING
STANDOFFS
NON-COMBUSTIBLE ZONE.
DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING OR GAS PLUMBING IN
THIS AREA.
MANTEL CLEARANCE
CHART
D
E
F
C
MANTEL
**
ADJACENT WALL
OR MANTEL SUPPORT
4”
* MANTEL CLEARANCE
A 17”
B 15”
C 12”
** MANTEL DEPTH
D 12”
E 6”
F 1”
NOTE:
To ensure that the hearth
does not interfere with the
window frame, the replace must be raised.
Refer to ‘Hearth Extension’
section for details.
Minimum Clearances:
Side standoffs .......................................................0 in. (0 mm)
Back standoffs ...................................................... 0 in. (0 mm)
Top standoffs ........................................................0 in. (0 mm)
Bottom of appliance ..............................................0 in. (0 mm)
Adjacent side wall .................................................4 in. (102 mm)
Ceiling to appliance ............................................24 in. (610 mm)
*Mantel to appliance .................. ..........See Figure #2
**Maximum Mantel extension ..........See Figure #2w
Mantel support ......................................................4 in. (102 mm)
Vent pipe (Top, sides and bottom) .................1 3/4" in. (45 mm)
UNIT MAY BE RECESSED UP TO 6" WITH NON-COMBUSTIBLE MASONRY TYPE MATERIAL
TC54_C 271006
A 18” DEEP, 2” THICK, NON-COMBUSTIBLE
HEARTH MUST BE PLACED IN FRONT OF
THE FULL WIDTH OF THE GLASS
5
Installation Requirements
The Town & Country Fireplace installation and venting must conform to the current
CAN/CGA-B149 installation code (in Canada) or the current National Fuel Gas Code,
ANSI Z223.1 (in the USA), and approved per local codes. Only quali ed (licensed or
trained) personnel should install this product.
In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install
this product.
Manufactured (Mobile) Home
In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes
after the " rst sale". Consult local codes for approval. The replace must be fastened
in place.
Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in
CANADA), and the Manufacturer's Home Construction and Safety Standard, Title 24 CFR,
Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites and Communities ANSI/NFPA 501A (in the USA).
Fig. #4
Fig. #5
Window Frame Removal
Warning: Turn off the replace, and allow ample time for the unit to cool before
proceeding.
Caution: The ceramic glass is very fragile, and should be handled with care.
The window frame is held in place by two spring-loaded latches and are operated by a
removable handle. The handle is packaged with the instructions.
1. Insert the latch handle onto the catch located 6” down from the top corners. Rotate up
to disengage each of the two catches.
2. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of
the frame and lift up and out to disengage from its bottom track.
3. Place the window frame in a safe place to avoid damage.
Reassemble in reverse order.
TC54_C 271006
6
Top Standoffs
The top standoffs are shipped loose inside
the replace and must be installed on top of
the replace as shown in Fig 6. Do this once
the replace is on site and in position.
Locating The Fireplace
Fig. #6
TOP STANDOFFS
In planning the installation for the replace, it is necessary to determine where the unit is to
be installed, location of vent system and where gas supply piping may be plumbed. Various
installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall
projection (Fig 7). Due to high temperatures, do not locate this replace in areas of high
traffic or near furniture or draperies.
The minimum clearances from the replace to combustible surfaces must be adhered
to and are shown in Fig 2 and Fig 3.
Fig. #7
EXAMPLES OF COMMON LOCATIONS
SEE FIG #9 FOR DIMENSIONS
TC54_C 271006
7
Framing and Finishing
Note: The replace should be in place
and venting installed before framing in or
building an enclosure around the unit.
The Town & Country replace must be framed
in as described below or totally enclosed
with non-combustible material, such as facing brick.
Determine the total thickness of facing
material to be used. A thickness of 3/4" will
allow the nishing surface to be ush with
the front of the unit. If preferred, additional
masonry type non-combustible material can
be installed above and to the sides up to 6
inches proud of the appliance. The nish-
ing material must not interfere with glass
frame access.
A Steel Stud Framing Kit is supplied with the
replace and must be used unless the replace is totally enclosed with non-combustible
material. Assemble the framing kit as per the
instructions on page 10 & 11 of this manual.
Attach the steel frame to the replace once
the replace is in its nal position. Secure the
steel frame to the framing brackets on each
side of the unit. Ensure that the studs are
set back far enough to allow for thickness of
nishing surface.
The sides, back and top of the replace can
be framed in up to the steel studs and the
replace standoffs using conventional lumber. Consult local building codes for speci c
requirements.
Due to high temperatures, concrete board is
supplied with the replace and must be used
to sheet in the front of the replace, extending
18 3/4" above and 5 7/8"
to the side of the
framing edge bars. (Fig 7) Standard sheet rock
(dry wall) may be used beyond this.
Chase Insulation: When installing this
replace against a non-insulated exterior wall
or chase, it is recommended that the outer
walls be insulated to same degree as other
exterior walls. Do not place replace directly
against the insulation. Cover the insulation
and plastic vapour barrier with a solid surface,
such as dry wall (sheet rock). Consult local
codes. Do not insulate or use plastic vapour
barrier within the framing kit.
Fig. #8
NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY
COMBUSTIBLE MATERIAL, ELECTRICAL WIRING, INSULATION, PLASTIC VAPOR BARRIER OR GAS PLUMBING
WITHIN THE STEEL STUD FRAMING
18 3/4"
63 1/2"
44 1/8"
STEEL STUD FRAMING KIT DIMENSIONS
(Supplied with replace)
63 1/2"
ALL OTHER FRAMING CAN
BE DONE WITH
CONVENTIONAL LUMBER
63 7/8"
5"
TC54_C 271006
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Fig. #9
CONCRETE BOARD DETAIL
CONCRETE BOARD
18 3/4
CONCRETE BOARD (OR
OTHER NON-COMBUSTIBLE
MATERIAL) MUST EXTEND
18 3/4" ABOVE AND 5" TO
THE SIDES OF THE FRAMING EDGES.
Fig. #10
NON-COMBUSTIBLE RECESSED
INSTALLATION DETAIL
CONCRETE BOARD
STEEL STUDS
NON-COMBUSTIBLE
MASONRY TYPE MATERIAL
5 7/8
Fig. #11
63 3/4
INCLUDING SHEET ROCK
NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING.
TC54_C 271006
MINIMUM COMBUSTIBLE FRAMING DIMENSIONS
69 7/8
69 7/8
63 3/4
9
Steel Stud Framing Kit
TC54.FRKT
Each Kit Contains:
1
2
3
4
5
6
7
8
9
10
10
Item Part # Description Qty.
1 5048.401 SCREW, TEKS Pkg
#8 x 1/2 40
2 8193 STUD, SIDES,
63 3/4”L 2
3 8192 STUD, OUTER
SIDES, 63 3/4”L 2
4 8195 STUD, CENTER,
19 7/16”L 3
5 8194 STUD, HEADER,
63 1/2”L 1
6 8194.2 STUD, PLATE,
57 1/16”L 1
7 8198 CONCRETE BOARD,
TOP18 3/4” x 31 3/4” 2
8 8198.5 CONCRETE BOARD,
SIDE 5” x 44 1/8” 2
9 9194.5 BASE PLATE
5 3/4”L 2
10 5049.993 SCREW, DRYWALL, Pkg
1 1/4” 30
Fig. #12
1. Top Frame Assembly
• Lay out side studs (2) and center studs
(4) on a large at surface. (Fig 12)
• Using the screws provided (1), attach the
header stud (5) and the plate stud (6) to
the center studs (4).
TC54_C 271006
10
2. Attach Side Studs (Legs)
• Attach the outer side studs (3) to the top
of the header stud (5). (Fig 13)
• Fasten the outer side studs (3) at the
bottom using the base plates (7).
Fig. #13
3. Attach the Assembled Frame to
the Unit
• Align the assembled frame to the unit
framing brackets. (Fig 14) Attach at the
fastening points through the access
holes in the outer side studs (3).
4. Secure to Existing Framing
• Secure the frame assembly to existing
framing through the stud header (5) and
the stud plates (7).
5. Install Concrete Board Top and Sides
• Use drywall screws (10) to install the
concrete board top (8) and sides (9).
(Fig 15)
Fig. #14
Fig. #15
TC54_C 271006
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