Town & Country Fireplaces TC36D2, TC36D2 ARCH Installation Manual

INSTALLATION MANUAL
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
WARNING: If the information in these instructions is not followed exactly, a re or explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch.
•Donotuseanyphoneinyourbuilding.
• Immediatelycallyourgassupplier from
a neighbour’s phone. Follow the gas supplier’s instructions.
• Ifyoucannotreachyourgassuppliercall
the re department.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
TC36D2 & TC36D2 ARCH
INSTALLATION MANUAL
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certied kit is used.
This appliance is suitable for installation in a bedroom or bed sitting room.
Visit www.townandcountry.net for the most recent version of this manual
100817-44 TC36_D & TC36_DAR. ver 2 5056.427D2
MODEL: TC36 & TC36ARCH SERIES D - Version 2 MODULAR DIRECT VENT FIREPLACE
Table of Contents
DANGER
Caution ...................................................................................... 3
Safety ........................................................................................ 3
Important Note for the Commonwealth of Massachusetts ....... 4
Fireplace Dimensions ................................................................ 5
Minimum Clearances to Combustible Material ......................... 6
Installation Requirements .......................................................... 7
Manufactured (Mobile) Home .................................................... 7
Door Frame Removal ................................................................ 7
Top Standoffs ............................................................................ 8
Locating The Fireplace .............................................................. 8
Framing and Finishing ............................................................... 9
TC 36D Minimum ..................................................................... 10
Combustible Framing Dimensions .......................................... 10
TC 36D Arch Minimum
Combustible Framing Dimensions .......................................... 10
TC36 Steel Stud Framing Kits
(regular and arched) ................................................................. 12
Fixed Lintel .............................................................................. 14
Framing Kit Adjustment .................................................... 14
Lintel knock outs .............................................................. 14
Hearth Extension ..................................................................... 15
Fireplace Facing Allowance ........................................... 15
Electrical .................................................................................. 16
Installation ........................................................................ 16
Wall Switch and Remote Control ............................................ 17
Wall Switch to IFC Communication Cable Continuity Check .. 17
Selecting Natural Vent and Power Vent Modes ....................... 18
Home Automation ................................................................... 19
Gas Supply .............................................................................. 20
Gas Pressure Check ................................................................ 20
Venting ..................................................................................... 21
Wall Termination Venting ......................................................... 21
Wall thimble: ..................................................................... 22
Town & Country approved vent system components ...... 22
Vent pipe: ......................................................................... 23
Wall vent terminal: ............................................................ 23
Wall Termination Venting Chart ............................................... 24
Roof Termination Venting Chart ............................................... 25
Ceiling Opening: ............................................................... 26
Ceiling Firestop: ............................................................... 26
Vent Pipe: ......................................................................... 26
Roof Support Bracket: ..................................................... 26
Roof Vent Terminal: .......................................................... 27
Vent Terminal Clearance .......................................................... 28
Vent Terminal Minimum Clearances ........................................ 28
Roof Pitch Table .............................................................. 28
Vent Pipe Sealant .................................................................... 29
Insulated Collar Shield (Included) ............................................ 29
Vent Restrictor Adjustment ..................................................... 30
Wall Shield/ Ceiling Firestop Thimble ....................................... 31
Roof Termination Kit ................................................................ 31
Wall Termination Kit ................................................................. 31
Vent Pipe Dimensions ............................................................. 32
Vent Offset Chart ..................................................................... 33
Firebox Panels Installation ...................................................... 34
TC36 & TC36 Arch Panel Sets ......................................... 34
Finishing Touch Trim Kit Instructions ....................................... 35
Linking Remote Handset to the Fireplace ............................... 36
Step 1: Procedure for linking / pairing wall
switch to replace ............................................................ 36
Step 2: Procedure for linking / pairing the
wall switch to remote handset ......................................... 37
Maintenance ............................................................................ 38
Glass Panel: ..................................................................... 38
Annual Inspection: ............................................................ 38
Periodically: ...................................................................... 38
TC36 D Replacement Parts ..................................................... 39
TC36.DAR Replacement Parts ................................................ 40
Replacement Parts – Valve Control System ............................ 41
Wiring Diagram ........................................................................ 42
Rating Label ............................................................................ 43
!
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with the appliance and shall be installed for the protection of children and other at-risk individuals.
5056.427D2
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
2
TC36_D & TC36_DAR.ver2_100817-44
Caution
FOR YOUR SAFETY - Do not install or operate your Town & Country replace without rst reading and understanding this manual. Any installation or operational deviation from the following instructions voids the Town & Country FireplacesTM Warranty and may prove hazardous.
This appliance and its individual shut off valve must be disconnected from gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours. This is due to the curing of paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes caused by the curing process may cause discomfort to some individuals.
Do not use the replace if any part has been under water. Immediately call a qualied service technician to inspect the replace and to replace any part of the control system and any gas control which has been under water.
We recommend that our gas hearth products be installed and serviced by profession­als who are certied in the United States by the National Fireplace Institute® (NFI) as NFI Gas Specialists
Safety
Due to high temperatures, this gas appliance should be located out of trafc and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young chil­dren, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a replace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces.
Clothing or other ammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a hazardous condition.
Installation and repair should be done by a qualied service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any improper operation or installation procedures.
This appliance must not be connected to a chimney ue serving a separate solid fuel burning appliance.
TC36_D & TC36_DAR.ver2_100817-44
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5056.427D2
Important Note for the Commonwealth of Massachusetts
From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all s ide wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet
above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the
installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor
level where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired
carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal
vented gas fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the
installation of hard-wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty
(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall
read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)
(a) 1 through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided
by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the
following requirements shall be satised by the manufacturer.
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
5056.427D2
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TC36_D & TC36_DAR.ver2_100817-44
Fireplace Dimensions
47 3/8"
26 1/16"
24 5/8"
38 1/2"
Figure 1: TC 36D Fireplace dimensions.
47 3/8"
26 1/16"
47 3/4"
32 1/2"
3 5/8"
3 5/8"
38 1/2"
32 1/2"
36 1/8"
26 7/16"
47 7/8"
24 5/8"
38 1/2"
32 1/2"
Figure 2: TC 36D Arch Fireplace dimensions.
38 1/2"
32 1/2"
36 1/8"
26 7/16"
TC36_D & TC36_DAR.ver2_100817-44
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5056.427D2
Minimum Clearances to Combustible Material
COMBUSTIBLE FRAMING AND FINISH WALL ABOVE STANDOFFS
MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA
NON-COMBUSTIBLE FINISH MATERIAL SEE FIG #14 & 15
A
TOP OF LINTEL BAR
FIREPLACE FRONT
D
E
F
B
C
Figure 3: TC 36 Mantle clearances.
STEEL FRAMING
STANDOFFS
NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING OR GAS PLUMBING IN THIS AREA.
Mantel Clearance Chart
* MANTEL CLEARANCE
A 9”
B 6”
C 3”
** MANTEL DEPTH
D 12”
E 6 3/4”
F 1 1/2”
CEILING
MANTEL
24”
*
32 1/2”
UNIT MAY BE RECESSED UP TO 4 1/2” WITH NON-COMBUSTIBLE MASONRY TYPE MATERIAL
Figure 4: TC 36D Mantle.
**
ADJACENT WALL OR MANTEL SUPPORT
4”
Minimum Clearances:
Side standoffs .................................................... 0 in. (0 mm)
Back standoffs ................................................... 0 in. (0 mm)
Top standoffs ...................................................... 0 in. (0 mm)
Bottom of appliance ........................................... 0 in. (0 mm)
Adjacent side wall .............................................. 4 in. (102 mm)
Ceiling to appliance .......................................... 24 in. (610 mm)
*Mantel to appliance ................................... (Figure 3)
**Maximum Mantel extension ..................... (Figure 4)
Mantel support ................................................... 4 in. (102 mm)
Vertical vent pipe ........................................1 3/4" in. (45 mm)
Horizontal Vent pipe (Top, sides and bottom) 1 3/4" in. (45 mm)
5056.427D2
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TC36_D & TC36_DAR.ver2_100817-44
Installation Requirements
The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation code (in Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes. Only qualied (licensed or trained) personnel should install this product.
In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product.
Manufactured (Mobile) Home
In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes after the "rst sale". Consult local codes for approval. The replace must be fastened in place.
Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in CANADA), and the Manufacturer's Home Construction and Safety Standard, Title 24 CFR, Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites and Communities ANSI/NFPA 501A (in the USA).
Door Frame Removal
Warning: Turn off the fireplace, and allow ample time for the unit to cool before proceeding.
Caution: The ceramic glass is very fragile, and should be handled with care.
The glass door frame is held in place by two spring-loaded latches that are operated by a one-piece latch handle.
1. Remove safety barrier screen (Figure 5) by prying the top portion of the screen toward you, then lift the screen from its tabs (inset) located at the base of the window frame.
2. Remove the TC Finishing Touch Trim Kit from the glass door frame. (If installed)
3. Using a screwdriver (Figure 6) or other similar object, push against the notch in the top of the latch and grab the bot­tom of the latch handle as it protrudes (Figure 7). Lift handle until latch hook disengages. Repeat for other side while holding glass door so that it does not tip out.
4. Tilt the top of the glass door frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and out to disengage from its bottom track.
5. Place the glass door frame in a safe place to avoid damage.
6. Reassemble in reverse order. Latch handle should snap into place and be ush with glass door frame when engaged correctly.
7. Reinstall trim kit if required.
8. Reinstall safety barrier screen.
TIP:
To ensure glass door is properly latched, grasp the top left and right sides of the glass frame. Under moderate pressure it should pull forward and return to original position evenly on both sides.
HANDLE
Figure 5: Safety barrier screen.
TC36_D & TC36_DAR.ver2_100817-44
Figure 6: Accessing handle.
7
Figure 7: Handle.
5056.427D2
Top Standoffs
The top standoffs are shipped loose inside the replace and must be installed on top of the replace (Figure 8). Do this once the replace is in position.
TOP STANDOFFS
Figure 8: TC 36D Standoffs.
Locating The Fireplace
In planning the installation for the replace, it is necessary to determine where the unit is to be installed, location of vent system and where gas supply piping may be plumbed. Various installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall projection (Figure 9). Due to high temperatures, do not locate this replace in areas of high traffic or near furniture or draperies.
The minimum clearances from the fireplace to combustible surfaces must be adhered to and are shown in Figure 3 & Figure 4.
Figure 9: TC36 Possible locations.
5056.427D2
8
TC36_D & TC36_DAR.ver2_100817-44
Framing and Finishing
Note: The fireplace should be in place and venting installed before framing in or building an enclosure around the unit.
The Town & Country replace must be framed in as described below or totally enclosed with non-combustible material, such as facing brick.
Determine the total thickness of facing material to be used. A thickness of 3/4" will allow the nishing surface to be ush with the front of the unit. If preferred, additional masonry type non-combustible material can be installed above and to the sides outward up to 4 1/2 inches of the appliance. The nishing material must not interfere with glass door frame access.
A Steel Stud Framing Kit is supplied with the replace and must be used unless the replace is totally enclosed with non-combustible material. Assemble the framing kit as per the instructions on pages 12 & 13 of this manual. Attach
the steel frame to the replace once the replace is in its nal position. Secure the steel frame to the framing brackets on each side of the unit. Ensure that the studs are set back far enough to allow for thick­ness of nishing surface.
The sides, back and top of the replace can be framed in up to the steel studs and the replace standoffs using conventional lumber. Consult local building codes for specic requirements.
Due to high temperatures, non-combusti­ble backing board, such as cement board or its equivalent, must be used to sheet in the front of the replace, extending 12" above and 5 9/16" to the side of the fram­ing edge bars (Figure 13). Standard sheet rock (dry wall) may be used beyond this point.
If the backing board is not to be nished with other non-combustible material such as tiles, it is recommended that top sec­tions of the board be a single sheet of
calcium silicate board or its equivalent. Taped and mudded joints may crack due to the elevated temperatures.
Chase Insulation: When installing this fireplace against a non-insulated exte­rior wall or chase, it is recommended that the outer walls be insulated to same degree as other exterior walls. Do not place fireplace directly against the insulation. Cover the insulation and plastic vapour barrier with a solid surface, such as dry wall (sheet rock). Consult local codes. Do not insulate or use plastic vapour barrier within the framing kit.
CAUTION: See Figure 15 BEFORE PROCEEDING.
NOTE:
The chase must be properly sealed at the ceiling level or between oors in a multilevel installation.
NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING, INSULATION, PLASTIC VAPOR BARRIER OR GAS PLUMBING WITHIN THE STEEL STUD FRAMING
Steel stud framing kit dimensions
(Supplied with fireplace)
ALL OTHER FRAMING CAN BE DONE WITH
50 1/4"
48 1/16"
CONVENTIONAL LUMBER
IT IS HIGHLY RECOMMENDED THAT A FULL HEADER BE INSTALLED ABOVE THE METAL FRAMING KIT
Figure 10: TC 36D with regular frame.
TC36_D & TC36_DAR.ver2_100817-44
9
5056.427D2
50 1/4"
TC 36D Minimum
Combustible Framing Dimensions
62 5/8"
29 1/2"
20 7/8"
12 3/8"
FRAMING
LINTEL
RANGE
23 7/8" to 25 7/8"
RANGE
1/2" - 2 1/2"
NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING
26 1/2"
61 1/16"
50 1/4"
86 5/16"
48 1/8"
Figure 11: TC 36D Minimum combustible framing dimensions.
TC 36D Arch Minimum
Combustible Framing Dimensions
62 5/8"
20 15/16"
50 1/4"
12 3/8"
50 1/4"
FRAMING
LINTEL
26 1/2"
61 1/16"
1/2"
50 1/4"
86 5/16"
48 1/8"
RANGE
23 7/8" to 25 7/8"
RANGE
1/2" - 2 1/2"
NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCTION BEFORE FRAMING.
Figure 12: TC 36D Arch Minimum combustible framing dimensions.
50 1/4"
5056.427D2
10
TC36_D & TC36_DAR.ver2_100817-44
Non-combustible board detail
NON-COMBUSTIBLE BOARD
NON-COMBUSTIBLE MATERIALS MUST EXTEND 12" ABOVE AND 5 9/16" TO THE SIDES OF THE FRAMING EDGES.
Figure 13: TC 36D Non combustible board dimensions.
Recessed Installation
FIREPLACE FRONT GLASS
STEEL STUD FRAME
NON-COMBUSTIBLE BOARD
12”
5 9/16”
If nishing the wall above the unit with paint, the framing kit shipped with the unit should be discarded. Use full sheets of calcium silicate board or equivalent and full length metal studs to nish and frame around the unit.
Calcium silicate board is a high grade material with cement, quartz and natural minerals as the main raw materials. (Note: Calcium Silicate is 1/2” thick)
CAUTION: Calcium Silicate board can be damaged if dropped or struck. Handle with care. Inspect board prior to installation and do not use if cracked.
NOTE: It is recommended to pre­drill mounting holes in the board prior to securing to the framing. This will prevent the board from cracking.
CALCIUM SILICATE BOARD
NON-COMBUSTIBLE MATERIAL
NON-COMBUSTIBLE RECESSED INSTALLATION DETAIL
Figure 14: Recessed installation detail.
4 1/2"
MAXIMUM
FACING DEPTH
FULL SHEET OF A NON-COMBUSTIBLE MATERIAL (NOT INCLUDED IN KIT)
Figure 15: Non combustible calcium silicate board.
TC36_D & TC36_DAR.ver2_100817-44
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5056.427D2
TC36 Steel Stud Framing Kits
(regular and arched)
FRONT
5
8
FLAT SIDE OF FRAME
SIDE OF FRAME WITH SCREW HOLES
REAR
4
6
2
ATTACHMENT POINTS
3
9
ATTACHMENT POINTS
7
NOTE: AFTER FRAME IS ASSEMBLED, MAKE SURE TO HAVE THE SIDE OF THE FRAME WITHOUT THE SCREW HOLES FACING TOWARD THE INSIDE OF THE ROOM.
Figure 16: TC 36D Framing with arch components.
REGULAR STUD FRAMING KIT PARTS TC36.B2FRKITA
ITEM NO. DESCRIPTION QTY.
1 (NOT
SHOWN)
2 STUD SIDE. INNER 48” L 2
3 STUD VERT. OUTER 48” L 2
4 STUD VERT. CENTER 15 7/16” L 2
5 STUD HEADER, HORIZ. 49 7/8” 1
6 STUD PLATE, HORIZ. 41 1/4 “L 1
7 BASE PLATE 5 15/16” L 2
8 FRAMING PLATE 4
SCREWS.TEK 40
ARCHED STUD FRAMING KIT PARTS TC36.BRFRKITA
ITEM NO. DESCRIPTION QTY.
1 (NOT
SHOWN)
2 STUD SIDE. INNER 48” L 2
3 STUD VERT. OUTER 48” L 2
4 STUD VERT. CENTER 2
5 STUD HEADER, HORIZ. 49 7/8” 1
6 STUD PLATE, HORIZ. 41 1/4 “L 1
7 BASE PLATE 5 15/16” L 2
8 FRAMING PLATE 4
9 ARCH SUPPORT 2
SCREWS. TEK 40
5056.427D2
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TC36_D & TC36_DAR.ver2_100817-44
1. Top Frame Assembly
Lay out the inner (2) and outer (3) vertical side studs, and vertical center studs (4) on a large at surface.
Using the screws provided, attach the upper header stud (5) and the stud plate (6) to the vertical center studs (4) (Figure 17 or Figure 18).
2. Attach Side Studs (Legs)
Attach the inner (2) and outer side studs (3) to the top of the upper header stud (5). (Figure 17 or Figure
18).
Fasten the inner and outer verti­cal side studs (2 & 3) at the bottom using the base plates (7) (Figure 17 or Figure 18).
3. Archway Studs. (if using)
If including the archway, attach the diagonal studs (9) (Figure 18) to the lower horizontal studs and the inner vertical studs.
Turn the assembled frame over to access the remaining fastening points.
6
5
3
4
8
Figure 17: TC 36D regular frame.
2
7
8
6
4
5
3
3
8
Figure 18: TC 36D arched frame.
9
3
2
7
8
4. Attach the Assembled Frame to the unit.
Align the assembled frame to the unit framing brackets. (Figure 19 or Figure
20). Attach at the fastening points through the access holes in the outer side studs. NOTE: Be sure that the side of the frame with the screw holes is facing the replace.
5. Secure to Existing Framing Secure the frame assembly to existing framing through the upper horizontal stud and the stud plates.
6. Install Non-combustible Board Use drywall screws to install the non-com­bustible board (Figure 21) or (Figure
22).
Figure 19: TC 36D regular frame assembled.
Non­combustible board
Figure 20: TC 36D arched frame assembled.
Non­combustible board
TC36_D & TC36_DAR.ver2_100817-44
Figure 21: TC 36D regular frame with non-combustible board.
13
Figure 22: TC 36D arched frame with non-combustible board.
5056.427D2
Framing Brackets
Fixed Lintel
Framing Kit Adjustment
The lintel on the TC36D2 is in a xed position on the replace and there is no adjustment to move the lintel toward you or away from you once the replace has been located in its nal position. Instead, the replace itself must be manoeuvered so that the front face of the lintel deter­mines the nal position of the replace.
The Framing Kit allows for a 1 7/8 inch adjustment along the Framing Brackets. Use this range to help determine the front of the facing material.
The thickness of the facing material, wether 1/2 inch calcium silicate board or a rock facing must be taken into consid­eration before settling on a nal position of the replace. See “Fireplace Facing Allowance” on page 15.
Figure 23: TC36D2 Fixed lintel.
Figure 24: Framing bracket.
Range: 1 7/8”
Figure 25: Knock outs for future TV Kit feature.
Lintel knock outs
There are six knock outs on top of the lintel. These knock outs should remain in place and not knocked out during installation. The knock outs are for a future optional “TV KIT” which will allow a television to be mounted above the replace while having the heat from the replace re-directed to a vent which will be located above the TV.
5056.427D2
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TC36_D & TC36_DAR.ver2_100817-44
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