Town & Country Fireplaces TC36.CE3, TC36.CARE3 Installation And Operating Instructions Manual
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING: If the information in these
instructions is not followed exactly, a re
or explosion may result causing property
damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other
ammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
r %POPUUSZUPMJHIUBOZBQQMJBODF
r %POPUUPVDIBOZFMFDUSJDBMTXJUDI
r%POPUVTFBOZQIPOFJOZPVSCVJMEJOH
r *NNFEJBUFMZDBMMZPVSHBTTVQQMJFSGSPN
a neighbour’s phone. Follow the gas
supplier’s instructions.
r *GZPVDBOOPUSFBDIZPVSHBTTVQQMJFSDBMM
the re department.
SERIAL #
TC36.CE3 & TC36.CARE3
INSTALLATION AND
OPERATING INSTRUCTIONS
Installation and service must be performed by
a qualied installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certied kit is used.
This appliance is suitable for installation in a
bedroom or bed sitting room.
MODEL:
TC36 & TC36AR
SERIES C
MODULAR DIRECT VENT
250313-48 TC36.CE3 &TC36.CARE2 5056.427CE
FIREPLACE
Table of Contents
Caution ........................................................................................... 3
Safety
Fireplace Dimensions
Minimum Clearances to Combustible Material
Installation Requirements
Manufactured (Mobile) Home
Window Frame Removal
Locating The Fireplace
Top Standoffs
Framing and Finishing
TC36 Steel Stud Framing Kit
TC36 Arched Steel Stud Framing Kit
Adjustable Lintel
Hearth Extension
Maestro Control
Plumbing and Electrical
Gas Supply
Gas Pressure Check
Venting
Wall Termination Venting
Wall Termination Venting Chart
Roof Termination Venting Chart
Vent Terminal Clearance
Vent Terminal Minimum Clearances
Vent Pipe Sealant
Insulated Collar Shield (Included)
Vent Restrictor Adjustment
Firebox Panels Installation
Finishing Touch Trim Kit Instructions
Lighting Instructions
First Fire
Maestro Control System
Remote Control Initial Setup
Maestro Control System - Operation
Maintenance
TC36.CE3 Replacement Parts
TC36.CARE3 Replacement Parts
Replacement Parts – Maestro Control System
Wiring Diagram
Wall Termination Kit
Roof Termination Kit
Wall Shield/
Ceiling Firestop Thimble
Vent Pipe Dimensions
Vent Offset Chart
Light Replacement ........................................................................45
Safety Label Location
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TC36.CE3 250313-48
2
Caution
FOR YOUR SAFETY - Do not install or operate your Town & Country replace without
rst reading and understanding this manual. Any installation or operational deviation from
the following instructions voids the Town & Country Fireplaces
hazardous.
This appliance and its individual shut off valve must be disconnected from gas supply piping
system during any pressure testing of that system at test pressures in excess of 1/2 psig
(3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing its individual
manual shut off valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.5 kPa).
Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours.
This is due to the curing of paints, sealants and lubricants used in the manufacturing process.
This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes
caused by the curing process may cause discomfort to some individuals.
Do not use the replace if any part has been under water. Immediately call a qualied service
technician to inspect the replace and to replace any part of the control system and any gas
control which has been under water.
TM
Warranty and may prove
Safety
Due to high temperatures, this gas appliance should be located out of traffic and away from
furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and
should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance.
Clothing or other ammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating.
Failure to do so may create a hazardous condition.
Installation and repair should be done by a qualied service person. The appliance should
be inspected before use and at least annually by a professional service person. More
frequent cleaning may be required due to excessive lint from carpeting, bedding material,
etc.. It is imperative that control compartments, burners and circulating air passageways
of the appliance be kept clean.
It is our policy that no responsibility is assumed by the Company or by any of its employees
or representatives for any damages caused by an inoperable, inadequate, or unsafe
condition which is the result, either directly or indirectly, of any improper operation or
installation procedures.
This appliance must not be connected to a chimney ue serving a separate solid fuel
burning appliance.
TC36.CE3 250313-48
3
Important Note for the Commonwealth of Massachusetts:
From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above
nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the
installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level
where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon
monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas
fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of
hard-wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty
(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detec-
tor with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in
print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1
through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or struc-
ture used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side
wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by
the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the fol-
lowing requirements shall be satised by the manufacturer.
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
TC36.CE3 250313-48
4
48 9/16
26
24
38 1/2
47 7/8
32 1/2
11 11/16
38 1/2
11 11/16
47 7/8
32 1/2
38 1/2
28 1/8
11 1/8
36 1/8
24
Fireplace Dimensions
Fig. #1
STEEL STUD FRAMING KIT IS WIDER THAN UNIT
Minimum Clearances to Combustible Material
Fig. #2
COMBUSTIBLE FRAMING AND
FINISH WALL ABOVE STANDOFFS
MAY USE COMBUSTIBLE
FACING MATERIAL IN THIS AREA
NON-COMBUSTIBLE
FINISH MATERIAL
SEE FIG #7
STEEL FRAMING
STANDOFFS
D
E
NON-COMBUSTIBLE ZONE.
DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING OR GAS PLUMBING IN
THIS AREA.
MANTEL CLEARANCE
CHART
* MANTEL CLEARANCE
A 9”
F
C
MANTEL
**
Fig. #3
A
B
TOP OF LINTEL BAR
FIREPLACE FRONT
CEILING
24”
24"
*
32 1/8”
TC36.CE3 250313-48
38 1/8"
UNIT MAY BE RECESSED UP TO 6” WITH
NON-CUMBUSTIBLE MASONRY TYPE MATERIAL
ADJACENT WALL
OR MANTEL
SUPPORT
4”
B 6”
C 3”
** MANTEL DEPTH
D 12”
E 6 3/4”
F 1 1/2”
Minimum Clearances:
Side standoffs .......................................................0 in. (0 mm)
Back standoffs ...................................................... 0 in. (0 mm)
Top standoffs ........................................................0 in. (0 mm)
Bottom of appliance ..............................................0 in. (0 mm)
Adjacent side wall .................................................4 in. (102 mm)
Ceiling to appliance ............................................24 in. (610 mm)
4"
*Mantel to appliance .................. ..........See Figure #2
**Maximum Mantel extension .. ..........See Figure #2
Mantel support ......................................................4 in. (102 mm)
Vertical vent pipe ..........................................1 3/4" in. (45 mm)
Horizontal Vent pipe (Top, sides and bottom) 1 3/4" in. (45 mm)
5
Fig. #4
Fig. #5
Installation Requirements
The Town & Country Fireplace installation and venting must conform to the current
CAN/CGA-B149 installation code (in Canada) or the current National Fuel Gas Code,
ANSI Z223.1 (in the USA), and approved per local codes. Only qualied (licensed or
trained) personnel should install this product.
In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install
this product.
Manufactured (Mobile) Home
In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes
after the "rst sale". Consult local codes for approval. The replace must be fastened
in place.
Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in
CANADA), and the Manufacturer's Home Construction and Safety Standard, Title 24 CFR,
Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites and Communities ANSI/NFPA 501A (in the USA).
Window Frame Removal
Fig. #5a
LATCH HANDLE
Warning: Turn off the replace, and allow ample time for the unit to cool before
proceeding.
Caution: The ceramic glass is very fragile, and should be handled with care.
The window frame is held in place by two spring-loaded latches that are operated by a
one-piece latch handle.
1. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed)
2. Using a screwdriver or other similar object, push against the notch in the top of the
latch and grab the bottom of the latch handle as it protrudes. Lift handle until latch hook
disengages. Repeat for other side while holding glass so it does not tip out.
3. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of
the frame and lift up and out to disengage from its bottom track.
4. Place the window frame in a safe place to avoid damage.
5. Re-assemble in reverse order. Latch handle should snap into place and be ush with
window frame when engaged correctly.
TIP:
To ensure glass is properly latched, grasp the top left and
right sides of the glass frame, under moderate pressure it
should pull forward and return to original position evenly on
both sides.
6. Reinstall Trim Kit if required.
TC36.CE3 250313-48
6
Top Standoffs
The top standoffs are shipped loose inside
the replace and must be installed on top
of the replace as shown in Fig #6. Do this
once the replace is on site and in position.
Locating The Fireplace
Fig. #6
TOP STANDOFFS
In planning the installation for the replace, it is necessary to determine where the unit is to
be installed, location of vent system and where gas supply piping may be plumbed. Various
installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall
projection (Fig #7). Due to high temperatures, do not locate this replace in areas of high
traffic or near furniture or draperies.
The minimum clearances from the replace to combustible surfaces must be adhered
to and are shown in Fig #2 and Fig #3.
Fig. #7
EXAMPLES OF COMMON LOCATIONS
SEE FIG #11 FOR DIMENSIONS
TC36.CE3 250313-48
7
50
1/4
”
48 1/8”
Framing and Finishing
Note: The replace should be in place
and venting installed before framing in or
building an enclosure around the unit.
The Town & Country replace must be
framed in as described below or totally enclosed with non-combustible material, such
as facing brick.
Determine the total thickness of facing
material to be used. A thickness of 3/4" will
allow the nishing surface to be ush with
the front of the unit. If preferred, additional
masonry type non-combustible material can
be installed above and to the sides up to 6
inches proud of the appliance.
The nishing material must not interfere
with glass frame access.
A Steel Stud Framing Kit is supplied with the
replace and must be used unless the
replace is totally enclosed with
non-combustible material. Assemble the
framing kit as per the instructions on pages 10
& 11 of this manual. Attach the steel frame to
the replace once the replace is in its nal
position. Secure the steel frame to the framing
brackets on each side of the unit. Ensure that
the studs are set back far enough to allow
for thickness of nishing surface.
The sides, back and top of the replace can
be framed in up to the steel studs and the
replace standoffs using conventional
lumber. Consult local building codes for
specic requirements.
Due to high temperatures, non-combustible
backer board, such as cement board or its
equivalent, must be used to sheet in the front
of the replace, extending 12" above and 5
9/16" to the side of the framing edge bars.
(Fig #9) Standard sheet rock (dry wall) may
be used beyond this.
If the backer board is not to be nished with
other non-combustible material such as tiles, it
is recommended that top sections of the board
be a single sheet of calcium silicate board
or its equivalent. Taped and mudded joints
may crack due to the elevated temperatures.
Chase Insulation: When installing this
replace against a non-insulated exterior wall
or chase, it is recommended that the outer
walls be insulated to same degree as other
exterior walls. Do not place replace directly
against the insulation. Cover the insulation
and plastic vapour barrier with a solid surface,
such as dry wall (sheet rock). Consult local
codes. Do not insulate or use plastic vapour
barrier within the framing kit.
CAUTION: SEE FIGURE #9a BEFORE
PROCEEDING.
NOTE:
The chase must be properly
sealed at the ceiling level or
between oors in a multilevel
installation.
Fig. #8
NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY
COMBUSTIBLE MATERIAL, ELECTRICAL WIRING, INSULATION, PLASTIC VAPOR BARRIER OR GAS PLUMBING
WITHIN THE STEEL STUD FRAMING
STEEL STUD FRAMING KIT DIMENSIONS
(Supplied with replace)
ALL OTHER FRAMING CAN
BE DONE WITH
CONVENTIONAL LUMBER
IT IS HIGHLY RECOMENDED THAT A FULL HEADER
BE INSTALLED ABOVE THE
METAL FRAMING KIT
TC36.CE3 250313-48
8
5 9/16”
12”
20 13/16”
56 9/16”
29 3/8”
50 1/4”
79 15/16”
56 9/16”
Fig. #9
Fig. #9a
NON-COMBUSTIBLE BOARD DETAIL
NON-COMBUSTIBLE
BOARD
NON-COMBUSTIBLE MATERIALS
MUST EXTEND 12" ABOVE AND
5 9/16" TO THE SIDES OF THE
FRAMING EDGES.
Fig. #10
NON-COMBUSTIBLE RECESSED
INSTALLATION DETAIL
NON-COMBUSTIBLE
BOARD
USE FULL SHEETS OF CALCIUM SILICATE
BOARD AND FULL LENGTH METAL STUDS
TO FINISH AND FRAME AROUND THE UNIT.
CALCIUM SILICATE BOARD IS A HIGH GRADE
MATERIAL WITH CEMENT, QUARTZ AND
NATURAL MINERALS AS THE MAIN RAW
MATERIALS. (NOTE: CALCIUM SILICATE IS
1/2” THICK)
CAUTION: CALCIUM SILICATE BOARD CAN
BE DAMAGED IF DROPPED OR STRUCK.
HANDLE WITH CARE. INSPECT BOARD
PRIOR TO INSTALLATION AND DO NOT USE
IF CRACKED.
NOTE: IT IS RECOMMENDED TO PRE-DRILL
MOUNTING HOLES IN THE BOARD PRIOR
TO SECURING TO THE FRAMING. THIS WILL
PREVENT THE BOARD FROM CRACKING.
CALCIUM SILICATE
BOARD
STEEL STUDS
NON-COMBUSTIBLE
MATERIAL
Fig. #11
23 3/8”
MAXIMUM FACING DEPTH
MINIMUM COMBUSTIBLE
FRAMING DIMENSIONS
Including Sheetrock
50 1/4”
12 11/16”
3/4”
48 1/4”
50 1/4”
NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING.
TC36.CE3 250313-48
9
TC36 Steel Stud Framing Kit
TC36.B2FRKITA
Each Kit Contains:
1
2
3
4
5
6
7
Item Part # Description Qty.
1 5049.9912 SCREW, TEKS Pkg
#8 x 1/2” 40
2 9794.2 STUD, SIDES,
48”L 2
3 9794.5 STUD, OUTER
SIDES, 48”L 2
4 9093.22 STUD, CENTER,
15 7/16”L 2
5 9193.501 STUD, HEADER,
49 7/8”L 1
6 9393.001 STUD, PLATE,
41 1/4”L 1
7 9194.5 BASE PLATE ,
5 15/16”L 2
Fig. #12
1. Top Frame Assembly
r Lay out side studs (2) and center studs
(4) on a large at surface. (Fig #12)
5
r Using the screws provided (1), attach the
header stud (5) and the plate stud (6) to
the center studs (4).
4
6
2
TC36.CE3 250313-48
10
2. Attach Side Studs (Legs)
Fig. #13
r "UUBDIUIFPVUFSTJEFTUVETUPUIFUPQ
of the header stud (5). (Fig #13)
r Fasten the outer side studs (3) at the
bottom using the base plates (7).
3. Attach the Assembled Frame to
the Unit
r "MJHOUIFBTTFNCMFEGSBNFUPUIFVOJU
framing brackets. (Fig #14) Attach
at the fastening points through the
access holes in the outer side studs
(3).
5
3
7
Fig. #14
5
4. Secure to Existing Framing
r Secure the frame assembly to existing
framing through the stud header (5) and
the stud plates (7).
5. Install Non-combustible Board
r Use drywall screws to install the
non-combustible board (Fig #15).
Fig. #15
Framing
Brackets
7
Access holes to
mounting screws
TC36.CE3 250313-48
11
TC36 Arched Steel Stud Framing Kit
Each Kit Contains:
Item Part # Description Qty.
1 5049.9912 SCREW, TEKS Pkg
1
2
3
4
5
#8 x 1/2” 40
2 9794.2 STUD, SIDES,
48”L 2
3 9794.5 STUD, OUTER
SIDES, 48”L 2
4 9093.22 STUD, CENTER,
15 7/16”L 2
5 9193.501 STUD, HEADER,
49 7/8”L 1
6 9393.001 STUD, PLATE,
41 1/4”L 1
TC36.BRFRKITA
6
7
8
Fig. #19
2
7 9194.5 BASE PLATE ,
5 15/16”L 2
8 9596 ARCH SUPPORT
2
5
1. Top Frame Assembly
Attachment
point
r Lay out side studs (2) and center studs
(4) on a large at surface. (Fig #19)
4
r Using the screws provided (1), attach the
header stud (5) and the plate stud (6) to
the center studs (4).
8
6
Attachment
point
Attach
together
8
Attachment
point
2
TC36.CE3 250313-48
12
2. Attach Side Studs (Legs)
Fig. #20
r "UUBDIUIFPVUFSTJEFTUVETUPUIFUPQ
of the header stud (5). (Fig #20)
r Fasten the outer side studs (3) at the
bottom using the base plates (7).
3. Attach the Assembled Frame to
the Unit
r "MJHOUIFBTTFNCMFEGSBNFUPUIFVOJU
framing brackets. (Fig #21) Attach
at the fastening points through the
access holes in the outer side studs
(3).
5
3
7
Fig. #21
5
4. Secure to Existing Framing
r Secure the frame assembly to existing
framing through the stud header (5) and
the stud plates (7).
5. Install Non-combustible Board
r Use drywall screws to install the
non-combustible board (Fig #22).
Fig. #22
Framing
Brackets
7
Access holes to
mounting screws
TC36.CE3 250313-48
13
Adjustable Lintel
1. The adjustable lintel assembly has two
orientations for desired nishing. A anged
edge and a hemmed edge. The lintel comes
factory installed with the ange edge out. If
the desired edge is different from the factory
setting, use the following steps to change
it(Fig.#21).
2. Remove the window trim (Fig.#22).
3. Loosen the securing bolts in the upper and
lower corners on each side of the lintel
and remove the lintel. Rotate the assembly
to have the desired edge away from the
replace(Fig .#23).
4. The lintel assembly has a maximum range
of adjustability of 1” to accommodate varying
facing material thicknesses. The maximum
depth is 6” (Fig.#25).
5. The lintel assembly can then be adjusted
to align ush with your facing material by
sliding in or out approximately 1”.
6. Tighten the securing bolts. (Fig.#23).
Fig. #16
HEMMED EDGE
FLANGED EDGE
Fig. #17
7. Re-attach the window trim.
TRIM
Fig. #18
SECURING
BOLT
TC36.CE3 250313-48
14
1/4"
1"
MAX
Hearth Extension
Fig. #23
WINDOW
FRAME
This replace may be recessed up to a
maximum depth of 6”, this recess must
be constructed from non combustible
material. The space between the
outside framing edge and the rebox
must be completely free of any
obstructions or debris and the window,
with trim tted, must be able to move
freely. No building material is permitted
to protrude past the framing edges
attached to the replace under ANY
circumstance.
HEARTH
EXTENSION
Caution: While a hearth extension is not required and combustible ooring materials
may be brought directly up to the replace, many materials (such as wood ooring)
may not tolerate the radiant heat from this replace, resulting in discoloration,
shrinking and cracking. For this reason, we suggest a non-combustible hearth that
is no more than 1” above the bottom of the replace. If thicker, replaced must be
raised accordingly.
Caution: Hearth extensions thicker than 1” will interfere with the window frame when
opening.
Fig. #24
WINDOW
TRACK
SUB-
FLOOR
FRAMING
EDGES
GLASS
FRAME
NON COMBUSTIBLE
FINISH MATERIAL
TC36.CE3 250313-48
15
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